Ford Falcon. Manual - part 208

 

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Ford Falcon. Manual - part 208

 

 

303-14-46 

Powertrain Control Management 

303-14-46

DESCRIPTION AND OPERATION (Continued)

3.  Check the harness for open circuits and short

The camshaft timing is controlled by directing oil

circuits.

under pressure (from the engine oil pump) into one of

two ports in the Phaser, one port will retard the cam

4.  Further testing of EDF1-2 is described in Section

timing (‘Retard port’) and the other will advance the

303-03, Engine Cooling.

timing (‘Advance port’). An Oil Control Valve (OCV),

Variable Camshaft Timing

one for each camshaft is used to control the flow of oil

into the retard and advance ports of both cams. The

I6 Engine

OCV is controlled by the PCM.

The I6 Engine is fitted with variable inlet and exhaust

The PCM uses a pulse width modulated (PWM)

camshaft timing. Both camshafts are variable over a

voltage or ‘Duty Cycle’ (DC) to control each OCV to

60-degree crank angle. This is achieved by two

attain the desired camshaft angle. VCT1 output

separate hydraulic mechanisms called ‘Phasers’,

controls the Bank1 camshaft OCV. VCT2 controls the

which are integral with the intake and exhaust

Bank2 camshaft OCV.

camshaft drive sprockets.

A 4 + 1 tooth wheel on the front of each camshaft with

The camshaft timing is controlled by directing oil

an associated sensor mounted on the intake and

under pressure (from the engine oil pump) into one of exhaust sides of the cylinder head are used to

two ports in the Phaser, one port will retard the cam

calculate the ‘Actual cam angle’ for both camshafts.

timing (‘Retard port’) and the other will advance the

The two sensors, CID1 and CID2 measure the

timing (‘Advance port’). An Oil Control Valve (OCV),

camshaft angle on Bank 1 and Bank2 respectively.

one for each camshaft is used to control the flow of oil The PCM uses engine rpm, throttle position and

into the retard and advance ports of both cams. The

engine load to determine the optimum camshaft

OCV is controlled by the PCM.

timing setting or ‘Desired Cam Angle’ for both

The PCM uses a pulse width modulated (PWM)

camshafts.

voltage or ‘Duty Cycle’ (DC) to control each OCV to

Once the PCM has determined the Desired Cam

attain the desired camshaft angle. VCT1 output

Angle, it will control the Duty Cycle output VCT1 and

controls the inlet camshaft OCV. VCT2 controls the

VCT2, to the intake and exhaust OCVs based on the

exhaust camshaft OCV.

difference between the Desired Cam Angle and the

A 3 + 1 tooth wheel on the front of each camshaft with Actual Cam Angle. This difference is called the Cam

an associated sensor mounted on the intake and

Angle Error. The Cam Angle Error for each cam is

exhaust sides of the cylinder head are used to

calculated individually and used to control both

calculate the ‘Actual cam angle’ for both camshafts.

camshafts independently to a single Desired Cam

The two sensors are called, intake cam position or

Angle.

‘CID1’ and exhaust cam position or ‘CID2’. Intake and An engine oil temperature sensor, which measures oil

exhaust cam positions are calculated separately.

temperature in the oil sump, is used to compensate

The PCM uses engine rpm, throttle position and

for Phaser response with changing oil viscosity at

engine load to determine the optimum camshaft

different temperatures.

timing setting or ‘Desired Cam Angle’ for both

Modes of Operation

camshafts.
Once the PCM has determined the Desired Cam

1. Start-Up Mode

Angle, it will control the Duty Cycle output VCT1 and

In this mode the VCT phasers will be in the fully

VCT2, to the intake and exhaust OCVs based on the

advanced position or locked position. The Camshafts

difference between the Desired Cam Angle and the

are locked mechanically by a hydraulic ‘Locking Pin’

Actual Cam Angle. This difference is called the Cam

which forms part of the phaser. The VCT1 and VCT2

Angle Error. The Cam Angle Error for each cam is

duty cycle sent to the oil control valves will be 0%.

calculated individually and used to control both

Exit from startup mode is within 10 seconds of

camshafts independently to a single Desired Cam

starting.

Angle.
An engine oil temperature sensor, which measures oil 2. Idle Mode

temperature in the oil gallery of the engine block, is

At idle, the VCT Phasers are in the locked fully

used to compensate for Phaser response with

advance position as per Start-Up Mode. Exit from Idle

changing oil viscosity at different temperatures.

Mode occurs when the engine speed is above 1,050

RPM and the throttle is open.

5.4 L, 3 Valve V8 Engine

The 5.4, 3V, V8 Engine is fitted with variable inlet and 3. Normal Drive Mode

exhaust camshaft timing on each cylinder head bank . In this mode of operation the camshaft timing angle is

The camshaft on each bank is variable over a

controlled to a Desired Cam Angle which is

60-degree crank angle using two separate hydraulic

determined by, Engine Speed, Engine Load, Throttle

‘Phasers’, which are integral with the Bank1 and

Position. In this condition the PCM VCT1 and VCT2

Bank2 camshaft drive sprockets.

output duty cycle will be between 20% and 80% (0.2

G98133 en

303-14-47 

Powertrain Control Management 

303-14-47

DESCRIPTION AND OPERATION (Continued)

to 0.8) supplied to the OCVs.

VCT Sensor Location

4. Engine Shut down Mode
When the vehicle is keyed off, (normally from idle) the

VCT Phasers will remain in the Locked position.

5. Oil Overheat mode
If the oil temperature becomes excessively high

engine speed at which the VCT system enters Drive

Mode will become higher. See specifications in this

section.

6. System Malfunction Mode
If a critical sensor or the VCT system fails the VCT

system will be set to the fully advanced locked

position. The VCT1 and VCT2 Duty cycle to the OCVs

will be set to 0%.

Diagnosis
Diagnostic Trouble Codes (DTC) are retrieved through

7. Oil Control Valve Cleaning Mode

the diagnostic connector using the WDS tester. Fault

The VCT system has an automatic Valve Cleaning

Finding Tables for DTCs are in the ‘Diagnosis’

Mode that is designed to keep the valve free of oil

section.

deposits and build up. This mode is activated when

the throttle is closed during normal driving.

DTCs applicable to the VCT solenoid are shown in the

following table.

Connections

DTC

Test Type

Description of test

PCM Pin A5

…………………………………….VCT1

P0340

KOER Cont

Camshaft Position

PCM Pin A6

…………………………………….VCT2

Sensor CID1 (I6

Intake Cam, V8 Bank

Circuit

1)

P1340

KOER Cont

Camshaft Position

Sensor CID2 (I6

Exhaust Cam, V8

Bank 2)

P1380

KOEO Cont

Camshaft Position

Actuator, VCT1

Circuit (I6 Intake

OCV, V8 Bank 1

OCV)

P1385

KOEO Cont

Camshaft Position

Actuator, VCT2

Circuit (I6 Exhaust

OCV, V8 Bank 2

OCV)

P1381

Cont

Camshaft Position

Maintenance

Timing Over

Maintenance of the VCT solenoid and mechanisms

Advanced (I6 Intake

are described in the Variable Camshaft Timing

cam, V8 Bank 1)

section.

P1386

Cont

Camshaft Position

Timing Over

Advanced (I6

Exhaust Cam, V8

Bank 2)

P1383

Cont

Camshaft Position

Timing Over

Retarded (I6 Intake

cam, V8 Bank 1)

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303-14-48 

Powertrain Control Management 

303-14-48

DESCRIPTION AND OPERATION (Continued)

DTC

Test Type

Description of test

PID

Description

P1388

Cont

Camshaft Position

VCTADV

cam_angle_0; The actual position

Timing Over

in crankshaft degrees of the right

Retarded (I6 Exhaust

or number 1 camshaft for VCT

Cam, V8 Bank 2)

(Variable Camshaft Timing),

where zero is the base camshaft

timing. A decrease corresponds to

Critical Sensors

an advance of the camshaft

If the following sensors malfunction the VCT system

timing, while an increase

will be disabled.

corresponds (I6 Intake Cam, V8

Bank 1)

Sensor

Description

VCTADV2

cam_angle_1; The actual position

CHT

Cylinder head temperature sensor

in crankshaft degrees of the left or

EOT

Engine Oil Temperature Sensor

number 2 camshaft for VCT

MAP

Manifold Absolute Pressure Sensor

(Variable Camshaft Timing),

ACT

Air Charge Temperature Sensor

where zero is the base camshaft

timing. A decrease corresponds to

TP

Throttle Position Sensor

an advance of the camshaft

Check the relevant sections in this chapter to ensure

timing.(I6 Exhaust Cam, V8 Bank

these sensors are operating correctly, Before

2)

Performing any other diagnosis on the VCT system.

VCTADVERR

cam_err_0; How far the actual

Specifications / Modes of operation I6

V8, 3V

position of the right camshaft is

advanced (+) or retarded (-) in

Cam Angle at fully advanced

-10

°

0

°

crankshaft degrees from the

Position

desired position for VCT (Variable

Cam Angle at Fully Retarded

50

°

60

°

Camshaft Timing ). (I6 Intake

Position

Cam, V8 Bank 1)

VCT Activation RPM

VCTADVERR2

cam_err_1; How far the actual

Oil Temperature

I6, 4V

V8, 3V

position of the left or number 2

camshaft is advanced (+) or

Normal

1000 RPM

1100 RPM

retarded (-) in crankshaft degrees

130

°

1250 RPM

1100 RPM

from the desired position for VCT

140

°

1500 RPM

1100 RPM

(Variable Camshaft Timing ). (I6

150

°

VCT off

1100 RPM

Exhaust Cam, V8 Bank 2)

Failure Diagnosis

Solenoid Test

If a fault develops in the VCT control system or a

1.  Disconnect the wiring harness from the VCT

critical sensor, The VCT outputs from the PCM are

solenoid.

disabled (the VCT system is turned off) and the

2.  Using a suitable multimeter, measure the

appropriate trouble code will be logged in memory for

resistance of the solenoid coil across the

retrieval during Self-test mode.

terminals.

VCT PID Specification

PID

Description

VCT1

cam_dc_0; Duty cycle of the VCT

(Variable Camshaft Timing)

solenoid output (I6 Intake Cam,

V8 Bank 1)

VCT2

cam_dc_1; Duty cycle of the VCT

(Variable Camshaft Timing)

solenoid output (I6 Exhaust Cam,

V8 Bank 2)

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303-14-49 

Powertrain Control Management 

303-14-49

DESCRIPTION AND OPERATION (Continued)

VCT Solenoid Resistance Specification

I6 7.0 

Ω - 9.0 Ω

V8, 3V 8.0 

Ω - 10.0 Ω

Circuit

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