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7. Install the front companion flange onto the front output shaft. 8. Install two bolts 180° apart into the front output shaft companion flange. 9. Place holder (1) over the bolts (2) and against the companion flange. 10. Install a new front companion flange nut. Tighten the companion flange nut to 176-271 N·m (130-200 ft.lbs.). INSTALLATION 1. Mount transfer case on a transmission jack. 2. Secure transfer case to jack with chains. 3. Position transfer case under vehicle. 4. Align transfer case and transmission shafts and install transfer case onto the transmission. 5. Install and tighten transfer case attaching nuts to 27-34 N·m (20-25 ft. lbs.) torque. 6. Connect the vent hose. 7. Connect the shift motor and mode sensor wiring connectors. Secure wire harness to clips on transfer case. 8. Align and connect the propeller shafts. (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/FRONT PROPELLER SHAFT - INSTALLATION) (Refer to 3 - DIFFERENTIAL & DRIVELINE/PROPELLER SHAFT/REAR 9. Fill transfer case with correct fluid. (Refer to 21 - TRANSMISSION/TRANSFER CASE/FLUID - STANDARD PRO- CEDURE) 10. Install skid plate, if equipped. 11. Remove transmission jack and support stand. 12. Lower vehicle and verify transfer case shift operation. 21 - 1548 TRANSFER CASE - NV273 - SERVICE INFORMATION DR/DH |