Daewoo Nubira. Manual - part 220

6C – 16

I

POWER STEERING GEAR

DAEWOO V–121 BL4

INTERMEDIATE SHAFT AND DASH
SEAL

Removal Procedure

1.  Turn the steering wheel until it is horizontal, with the

spokes pointing down. This is the straight–ahead
position. Make a mark on the stub shaft housing
that lines up with a mark on the intermediate shaft
lower universal joint. This mark will be used for
proper alignment during installation.

2.  Remove the lower pinch bolt from the universal joint

on the intermediate shaft.

3.  Turn the steering wheel so that the upper pinch bolt

is accessible. Remove the upper pinch bolt from
the universal joint on the intermediate shaft.

POWER STEERING GEAR  6C – 17

DAEWOO V–121 BL4

4.  Remove the nuts from the dash seal retaining ring

and remove the dash seal retaining ring.

5.  Remove the coupling from the power steering gear

and pull the intermediate shaft out of the engine
compartment.

Installation Procedure

1.  Install the intermediate shaft into the vehicle.

6C – 18

I

POWER STEERING GEAR

DAEWOO V–121 BL4

2.  Install the dash seal retaining ring with the nuts.

Tighten

Tighten the dash seal retaining ring nuts to 9 N

S

m (80

lb–in).

Important : When attaching the upper universal joint, the
steering wheel must be placed in the straight–ahead posi-
tion with the spokes pointing down.

3.  Attach the upper universal joint of the intermediate

shaft onto the steering column.

4.  Install the pinch bolt into the upper universal joint

on the intermediate shaft and tighten the bolt.

Tighten

Tighten the upper intermediate shaft pinch bolt to 25
N

S

m (18 lb–ft).

Important : When attaching the lower universal joint, the
marks on the intermediate shaft and on the stub shaft
should line up.

5.  Attach the lower universal joint of the intermediate

shaft onto the steering gear stub shaft.

POWER STEERING GEAR  6C – 19

DAEWOO V–121 BL4

Important : When installing the lower intermediate shaft
pinch bolt, make sure the bolt goes through the universal
joint on the side of the stub shaft with the notch. If you have
trouble seating the universal joint completely down onto
the stub shaft, rotate the steering wheel slightly while
pushing down on the universal joint.

6.  Install the bolt into the lower universal joint on the

intermediate shaft and tighten the bolt.

Tighten

Tighten the intermediate shaft pinch bolt to 25 N

S

m

(18 lb–ft).

HYDRAULIC CYLINDER LINES

Removal Procedure

1.  Siphon the power steering fluid from the fluid reser-

voir.

2.  Raise and suitably support the vehicle.
3.  Disconnect the power steering gear hydraulic cylin-

der pipes from the power steering gear at the valve
end. Replace the O–ring seals, as needed.

4.  Disconnect the power steering gear hydraulic cylin-

der pipes from the power steering gear at the cylin-
der end.

5.  Unclip the steering gear hydraulic cylinder pipes

from the power steering fluid reservoir return line
and remove them from the vehicle.