Daewoo Nubira. Manual - part 219

6C – 12

I

POWER STEERING GEAR

DAEWOO V–121 BL4

Installation Procedure

Important : The right and left inner tie rods are unequal
in length. Be sure to install the correct inner tie rod on the
proper side of the power steering gear.

1.  Install the inner tie rod.

Tighten

Tighten the inner tie rod to 100 N

S

m (74 lb–ft).

2.  Push the plastic retainer over the tie rod.
3.  Install the dust boot. Refer to”Dust Boot” in this

section.

4.  Install the outer tie rod. Refer to”Outer Tie Rod”in

this section.

5.  Install the wheel. Refer toSection 2E, Tires and

Wheels.

6.  Lower the vehicle.

DUST BOOT

Tools Required

KM–J–22610 Installer

Removal Procedure

1.  Raise and suitably support the vehicle
2.  Remove the wheel. Refer toSection 2E, Tires and

Wheels.

3.  Remove the outer tie rod. Refer to”Outer Tie Rod”in

this section.

4.  Remove the dust boot retaining clamps.

POWER STEERING GEAR  6C – 13

DAEWOO V–121 BL4

5.  Remove the dust boot.

Installation Procedure

1.  Install the dust boot.

2.  Install the tie rod end dust boot retaining clamp.

Install the cylinder end dust boot retaining clamp
with the installer KM–J–22610.

3.  Install the outer tie rod. Refer to”Outer Tie Rod”in

this section.

4.  Install the wheel. Refer toSection 2E, Tires and

Wheels.

5.  Lower the vehicle.

6C – 14

I

POWER STEERING GEAR

DAEWOO V–121 BL4

STRAIGHT–AHEAD CHECK

After all the necessary operations on the steering gear are
completed (removing and installing, disassembling and
assembling), check the exact straight–ahead position of
the steering in each case.

With the vehicle on the floor, place the steering wheel in
the straight–ahead position. Mark the centerline of both
tires on the floor. Turn the steering wheel all the way to the
right and mark the new centerline of both tires on the floor.

POWER STEERING GEAR  6C – 15

DAEWOO V–121 BL4

Straight–Ahead Check Table

Step

Action

Value(s)

Yes

No

1

Place the steering wheel in the straight–ahead
position.
Is the wheel in the correct position?

Go toStep 2

2

Is the lower intermediate shaft pinch bolt lying par-
allel to the steering gear?

Go toStep 3

Go toStep 4

3

Is the steering wheel off center by more than 5 de-
grees?

Go toStep 5

Go toStep 6

4

The pinion is displaced on the rack. The steering
pinion position must be corrected.
Is the repair complete?

Go toStep 2

5

Remove steering wheel and center it on the spindle
splines.
Is the repair complete?

Go toStep 3

6

Turn the steering wheel all the way to the right.
Measure the inner and the outer angles of the tire
centerline compared to the straight–ahead center-
line.
Are the angles within specifications?

Inner angle:

36

³

Outer angle:

31.5

³

System OK

Go toStep 7

7

The rack assembly was not assembled correctly.
 Repair, as needed.
Is the repair complete?

Go toStep 6