Daewoo Nubira. Manual - part 218

6C – 8

I

POWER STEERING GEAR

DAEWOO V–121 BL4

2.  Install the bolt (right side) and the nut (left side) on

the upper steering gear mounting brackets and
install the bolt on the lower steering gear mounting
bracket.

Tighten

Tighten the steering gear mounting bracket bolts and
the nut to 57 N

S

m (42 lb–ft).

3.  Install the crossmember assembly. Refer toSection

2C, Front Suspension.

4.  Tighten the lower intermediate shaft pinch bolt.

Tighten

Tighten the lower intermediate shaft pinch bolt to 25
N

S

m (18 lb–ft).

5.  Connect the power steering gear fluid inlet pipe.

Tighten

Tighten the steering gear inlet pipe fitting to 27 N

S

m

(20 lb–ft).

POWER STEERING GEAR  6C – 9

DAEWOO V–121 BL4

6.  Connect the power steering gear fluid outlet pipe.

Tighten

Tighten the steering gear outlet pipe fitting to 27 N

S

m

(20 lb–ft).

7.  Install the wheels. Refer toSection 2E, Tires and

Wheels.

8.  Lower the vehicle.
9.  Do a straight–ahead check. Refer to”Straight–

Ahead Check”in this section.

Notice : When adding fluid or making a complete fluid
change, always use power steering fluid DEXRON

±

–III or

equivalent. Failure to use the proper fluid will cause hose
and seal damage and fluid leaks.

10.  Refill the power steering system and check for

leaks. If leaks are found, correct the cause of the
leak and bleed the system. Refer toSection 6A,
Power Steering System.

11.  Connect the negative battery cable.

OUTER TIE ROD

Tools Required

KM–507–B Ball Joint Remover

Removal Procedure

1.  Remove the wheel. Refer toSection 2E, Tires and

Wheels.

2.  Mark the threads on the inner tie rod to aid in re-

positioning the adjusting nut.

3.  Remove the outer tie rod nut and disconnect the

outer tie rod from the steering knuckle using the
ball joint remover KM–507–B.

4.  Loosen the outer tie rod adjusting nut and remove

the outer tie rod by twisting it off the inner tie rod.

6C – 10

I

POWER STEERING GEAR

DAEWOO V–121 BL4

Installation Procedure

1.  Reposition the adjusting nut to the marks on the

inner tie rod.

2.  Install the outer tie rod by twisting it onto the inner

tie rod.

3.  Connect the outer tie rod to the steering knuckle.
4.  Perform a front toe adjustment. Refer toSection 2B,

Wheel Alignment.

5.  Tighten the adjusting nut.

Tighten

Tighten the outer tie rod adjusting nut to 22 N

S

m (16

lb–ft).

POWER STEERING GEAR  6C – 11

DAEWOO V–121 BL4

6.  Install the outer tie rod nut.

Tighten

Tighten the outer tie rod nut to 60 N

S

m (44 lb–ft).

7.  Install the wheel. Refer toSection 2E, Tires and

Wheels.

INNER TIE ROD

Removal Procedure

1.  Raise and suitably support the vehicle.
2.  Remove the wheel. Refer toSection 2E, Tires and

Wheels.

3.  Remove the outer tie rod. Refer to”Outer Tie Rod”

in this section.

4.  Remove the dust boot. Refer to”Dust Boot”in this

section.

5.  Push back the plastic retainer that protects the con-

nection between the inner tie rod and the power
steering gear rack.

6.  Remove the inner tie rod.