Daewoo Nubira. Manual - part 216

 

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Daewoo Nubira. Manual - part 216

 

 

8B – 10

I

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)

DAEWOO V–121 BL4

Sensing and Diagnostic Module (SDM) Integrity Check

CAUTION :  The SDM can maintain sufficient voltage
to deploy the airbags for 10 minutes after the ignition
is OFF and the fuse has been removed. If the airbags
are not disconnected, service cannot begin until 10
minutes have passed after disconnecting power to
the SDM.

CAUTION :  During service procedures, be very care-
ful when handling the SDM. Never strike or jar the

SDM. Never power the SIR system when the SDM is
not rigidly attached to the vehicle. All SDM mounting
bolts must be carefully tightened, and the SDM arrow
must be pointing toward the front of the vehicle to en-
sure proper operation of the SIR system. The SDM
could be activated if it is powered when it is not rigidly
attached to the vehicle, resulting in unexpected de-
ployment and possible injury.

Step

Action

Value(s)

Yes

No

1

1.  Turn the ignition to LOCK and remove the key.
2.  Connect all supplemental inflatable restraint

(SIR) system components, and ensure that all
components are properly mounted.

3.  Ensure that the ignition switch has been OFF

for at least 30 seconds.

4.  Observe the AIRBAG indicator as the ignition

is turned ON.

Does the indicator lamp flash seven times and then
turn off?

Clear the SIR
system DTCs

and go to 

”Diagnostic

System Check”

Go to Step 2

2

Using a scan tool, request the DTC display.
Is the same DTC displayed that was previously oc-
curring when the SIR Diagnostic System Check was
previously performed?

Go to Step 3

Go to the table
for the DTC in-

dicated

3

1.  Clear the SIR DTCs.
2.  Turn the ignition OFF for at least 30 seconds.
3.  Observe the AIRBAG indicator as the ignition

is turned ON.

Does the AIRBAG indicator flash seven times and
then turn off?

System OK

Go to Step 4

4

1.  Turn the ignition to LOCK and remove the key.
2.  Disconnect the passenger airbag and the yel-

low clock spring connector on the steering col-
umn.

3.  Replace the SDM. The arrow must be pointing

toward the front of the vehicle.

4.  Connect all SIR system components, and en-

sure that all components are properly mounted.

Is the repair complete?

Clear the SIR
system DTCs

and go to 

”Diagnostic

System Check”

 

SECTION : 6C

POWER STEERING GEAR

CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

TABLE OF CONTENTS

SPECIFICATIONS

6C–1

. . . . . . . . . . . . . . . . . . . . . . . . . . 

GENERAL SPECIFICATIONS

6C–1

. . . . . . . . . . . . . . . 

FASTENER TIGHTENING 

SPECIFICATIONS

6C–2

. . . . . . . . . . . . . . . . . . . . . . . 

SPECIAL TOOLS

6C–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

SPECIAL TOOLS TABLE

6C–2

. . . . . . . . . . . . . . . . . . . 

DIAGNOSIS

6C–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

POWER RACK AND PINION 

STEERING GEAR

6C–3

. . . . . . . . . . . . . . . . . . . . . . . 

POWER RACK AND PINION STEERING 

GEAR BENCH TESTING

6C–5

. . . . . . . . . . . . . . . . . 

MAINTENANCE AND REPAIR

6C–6

. . . . . . . . . . . . . . . 

ON–VEHICLE SERVICE

6C–6

. . . . . . . . . . . . . . . . . . . . . 

RACK AND PINION ASSEMBLY

6C–6

. . . . . . . . . . . . 

OUTER TIE ROD

6C–9

. . . . . . . . . . . . . . . . . . . . . . . . . . 

INNER TIE ROD

6C–11

. . . . . . . . . . . . . . . . . . . . . . . . . 

DUST BOOT

6C–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

STRAIGHT–AHEAD CHECK

6C–14

. . . . . . . . . . . . . . . 

INTERMEDIATE SHAFT 

AND DASH SEAL

6C–16

. . . . . . . . . . . . . . . . . . . . . . . 

HYDRAULIC CYLINDER LINES

6C–19

. . . . . . . . . . . . 

UNIT REPAIR

6C–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

RACK AND PINION

6C–21

. . . . . . . . . . . . . . . . . . . . . . . 

STUB SHAFT SEALS AND UPPER 

AND LOWER BEARING

6C–26

. . . . . . . . . . . . . . . . . 

RACK BEARING

6C–30

. . . . . . . . . . . . . . . . . . . . . . . . . 

RACK BEARING PRELOAD 

ADJUSTMENT

6C–31

. . . . . . . . . . . . . . . . . . . . . . . . . 

VALVE AND PINION

6C–31

. . . . . . . . . . . . . . . . . . . . . . 

GENERAL DESCRIPTION AND SYSTEM

OPERATION

6C–35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

POWER RACK AND PINION

6C–35

. . . . . . . . . . . . . . 

SPECIFICATIONS

GENERAL SPECIFICATIONS

Application

Description

Capacity

1.0 Liter (1.06 qt)

Lubricant

Power Steering Fluid DEXRON

±

–III

6C – 2

I

POWER STEERING GEAR

DAEWOO V–121 BL4

FASTENER TIGHTENING SPECIFICATIONS

Application

N

S

m

Lb–Ft

Lb–In

Adjuster Plug

5

44

Adjuster Plug Locknut

70

52

Dash Seal Retaining Ring Nuts

9

80

Hydraulic Cylinder Line Fittings – Cylinder End

27

20

Hydraulic Cylinder Line Fittings – Valve End

18

13

Inner Tie Rods

100

74

Intermediate Shaft Pinch Bolts

25

18

Outer Tie Rod Adjusting Nut

22

16

Outer Tie Rod Nut

60

44

Pinion Locknut

30

22

Pinion Preload

1

9

Steering Gear Inlet and Outlet Pipe Fittings

27

20

Steering Gear Mounting Bracket Nuts and Bolts

57

42

SPECIAL TOOLS

SPECIAL TOOLS TABLE

KM–507–B

Ball Joint Remover

KM–J–22610

Installer

J–35423

Rack Guide Spring

Cap Wrench

POWER STEERING GEAR  6C – 3

DAEWOO V–121 BL4

DIAGNOSIS

POWER RACK AND PINION STEERING GEAR

Hissing Noise

Checks

Action

Check the intermediate shaft joints for looseness.

Tighten the intermediate shaft joints.

Check the power steering hose for contact with other com-
ponents.

Be sure the power steering hose is correctly fitted into the
hose clips.

Rattling Noise in Steering Gear

Checks

Action

Check the power steering hose for contact with the body.

Be sure the power steering hose is correctly fitted into the
hose clips.

Check the steering gear mounting for improper installa-
tion.

Lubricate the steering gear.

Check the steering gear mounting for improper installa-
tion.

Tighten the steering gear mounting bracket nuts.

Check the outer tie rods for improper installation.

Tighten the outer tie rod joints. Replace the outer tie rods.

Poor Return of Steering Wheel to Center

Checks

Action

Check the steering wheel for contact with the turn signal
housing.

Adjust the turn signal housing.

Check the intermediate shaft joints for binding or loose-
ness.

Replace the intermediate shaft.

Check the power steering pump flow control valve for
sticking and improper alignment.

Replace the power steering pump.

Check the wheel alignment.

Align the wheels.

Check the wheel bearings for wear or damage.

Replace the wheel bearings.

Check the intermediate shaft joints for improper installa-
tion.

Adjust the intermediate shaft between the steering gear
and the steering column. Replace the intermediate shaft.

Check the outer tie rods and the ball joints for binding or
looseness.

Tighten the tie rods and the ball joints. Replace the tie rods
and the ball joints.

Check the steering gear adjustments.

Perform a straight–ahead check.

Check the steering column shaft seal for rubbing on the
shaft.

Replace the dash seal.

Check the steering shaft bearings for binding.

Replace the stub shaft bearings.

Momentary Increase in EffortWhen Turning the Wheel Quickly

Checks

Action

Check the power steering pump for internal leaks.

Replace the power steering pump.

Check the hoses for damage or restricted flow.

Replace the power steering hoses and/or pipes.

Check the power steering fluid level.

Fill the power steering fluid reservoir.

Check the power steering pump flow control valve for
sticking and improper operation.

Replace the power steering pump.

 

 

 

 

 

 

 

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