Daewoo Nubira. Manual - part 67

5C0 – 20

I

CLUTCH

DAEWOO V–121 BL4

4.  Coat the piston rod bolt with multi–purpose grease.
5.  Install the piston rod clevis, the piston rod bolt, and

the locking washer onto the clutch pedal.

6.  Bleed the air. Refer to ”Air Bleeding”  in this section.
7.  Adjust the clutch pedal. Refer to ”Clutch Pedal Ad-

justment ”  in this section.

8.  Fill the reservoir with clutch/brake fluid up to the

MAX level.

9.  Connect the negative battery cable.

CLUTCH RELEASE CYLINDER
ASSEMBLY

Removal Procedure

1.  Disconnect the negative battery cable.
2.  Remove the bolt and disconnect the hose from the

clutch release cylinder.

3.  Remove the clutch release cylinder bolts and re-

move the release cylinder from the transaxle.

CLUTCH  5C0 – 21

DAEWOO V–121 BL4

Installation Procedure

1.  Connect the release cylinder to the transaxle and

install the bolts.

Tighten

Tighten the release cylinder bolts to 60 N

S

m (44 lb–ft).

2.  Connect the hose assembly to the cylinder body.
3.  Apply grease where the pushrod connects to the

release lever. Be careful not to stain the boot.

4.  Bleed the air. Refer to ”Air Bleeding”  in this section.
5.  Adjust the clutch pedal. Refer to ”Clutch Pedal Ad-

justment (Hydraulic)” in this section.

6.  Fill the reservoir with clutch/brake fluid up to the

MAX level.

7.  Connect the negative battery cable.

UNIT REPAIR

CLUTCH MASTER CYLINDER

Disassembly Procedure

1.  Remove the clutch master cylinder assembly from

the vehicle. Refer to ”Clutch Master Cylinder As-
sembl”  in this section.

2.  Remove the boot and disconnect the piston stop

ring using ring pliers.

5C0 – 22

I

CLUTCH

DAEWOO V–121 BL4

3.  Remove the pushrod assembly and the piston as-

sembly.

4.  Inspect the cup and the piston for wear. Fluid leaks

will show wear on the cup and the piston. Replace
the cup and the piston if necessary.

5.  Remove the pushrod assembly and the piston as-

sembly.

6.  Inspect the pushrod for wear. Repair the pushrod if

necessary.

Assembly Procedure

1.  Apply clean fluid to the piston assembly cup and

insert the piston assembly and the pushrod assem-
bly into the master cylinder body.

2.  Install the piston stop ring using ring pliers. Install

the boot.

3.  Install the clutch master cylinder assembly into the

vehicle. Refer to ”Clutch Master Cylinder Assembl” 
in this section.

CLUTCH  5C0 – 23

DAEWOO V–121 BL4

CLUTCH RELEASE CYLINDER

Disassembly Procedure

1.  Remove the clutch release cylinder assembly from

the vehicle. Refer to”Clutch Master Cylinder As-
sembl”  in this section.

2.  Remove the bolts and brackets.

3.  Remove the boot and the pushrod.

4.  Compress the piston with a driver, then remove the

snap ring with snap ring pliers.

5.  Remove the piston assembly.