Daewoo Nubira. Manual - part 65

5C0 – 12

I

CLUTCH

DAEWOO V–121 BL4

12.  Remove the bolts and the release bearing guide

sleeve.

13.  Remove the input shaft seal from the release bear-

ing guide sleeve.

14.  Remove the O–ring from the groove in the trans-

axle case.

CLUTCH  5C0 – 13

DAEWOO V–121 BL4

Installation Procedure

Tools Required
J–36547 Input Shaft Seal Installer
J–42474 Clutch Arbor
1.  Install the O–ring into the groove in the case.

2.  Install the input shaft seal into the release bearing

guide sleeve. Use input shaft seal installer J–36547
with a hammer.

3.  Install the release bearing guide sleeve and the

bolts.

Tighten

Tighten the release bearing guide sleeve bolts to 5
N

S

m (45 lb–in).

4.  Coat the sleeve surface with multi–purpose grease.

5C0 – 14

I

CLUTCH

DAEWOO V–121 BL4

5.  Install the release lever shaft bushings. Coat the

bushing bores with multi–purpose grease.

6.  Coat the release bearing bore with multi–purpose

grease.

7.  Install the release bearing, with the clutch fork, onto

the release bearing guide sleeve.

8.  Install the release lever shaft from the top of the

transaxle. Guide the shaft through the clutch fork.

CLUTCH  5C0 – 15

DAEWOO V–121 BL4

9.  Align the shaft to the fork and install the bolt.

Tighten

Tighten the clutch fork–to–release lever shaft bolt to
35 N

S

m (26 lb–ft).

10.  Coat the spline on the clutch disc with multi–pur-

pose grease.

11.  Align the pressure plate and the clutch disc onto

the flywheel using the clutch arbor J–42474.

12.  Install the pressure plate bolts.

Tighten

Tighten the pressure plate–to–flywheel bolts to 15
N

S

m (11 lb–ft).

13.  Remove the clutch arbor J–42474.
14.  Install the transaxle into the vehicle. Refer to Sec-

tion 5B, Five–Speed Manual Transaxle

15.  Install the engine under covers. Refer to Section

9N, Frame and Underbody.

16.  Install the left front wheel. Refer to Section 2E,

Tires and Wheels.

17.  Lower the vehicle.
18.  Connect the negative battery cable.

CLUTCH PEDAL ADJUSTMENT
(HYDRAULIC)

Removal Procedure

1.  Determine the clutch pedal play. Press the clutch

pedal lightly with your hand andmeasure the dis-
tance when you feel resistance.