Index Chrysler Chrysler RG Voyager - service repair manual 2005 year

Content .. 1125 1126 1127 1128 ..

Chrysler RG Voyager. Manual - part 1127

INTERIOR

TABLE OF CONTENTS

page

page

A-PILLAR LOWER EXTENSION TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

. . . . . . . . . . . . . . . . . . . . . . . . . 88

A-PILLAR TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

. . . . . . . . . . . . . . . . . . . . . . . . . 88

ASSIST HANDLE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

. . . . . . . . . . . . . . . . . . . . . . . . . 88

B-PILLAR LOWER TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

. . . . . . . . . . . . . . . . . . . . . . . . . 89

B-PILLAR UPPER TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

. . . . . . . . . . . . . . . . . . . . . . . . . 89

CARPETS AND FLOOR MATS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

. . . . . . . . . . . . . . . . . . . . . . . . . 90

CARPETS - FOLD-IN-FLOOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

. . . . . . . . . . . . . . . . . . . . . . . . . 92

CARPET TRIM RING AND COVER - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

. . . . . . . . . . . . . . . . . . . . . . . . . 94

COWL TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

. . . . . . . . . . . . . . . . . . . . . . . . . 97

C-PILLAR TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

. . . . . . . . . . . . . . . . . . . . . . . . . 97

DOOR SILL TRIM PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

. . . . . . . . . . . . . . . . . . . . . . . . . 97

FLOOR CONSOLE BASE TRAY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

. . . . . . . . . . . . . . . . . . . . . . . . . 98

FLOOR CONSOLE - FOLD-IN-FLOOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

. . . . . . . . . . . . . . . . . . . . . . . . . 98

FLOOR CONSOLE KEY LOCK TUMBLER -

FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

. . . . . . . . . . . . . . . . . . . . . . . . . 99

FLOOR CONSOLE LID LATCH - FOLD-IN-

FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

. . . . . . . . . . . . . . . . . . . . . . . . . 99

HEADLINER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

. . . . . . . . . . . . . . . . . . . . . . . . 104

LEFT D-PILLAR TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

. . . . . . . . . . . . . . . . . . . . . . . . 109

LEFT QUARTER TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

. . . . . . . . . . . . . . . . . . . . . . . . 110

LIFTGATE SILL PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

. . . . . . . . . . . . . . . . . . . . . . . . 110

QUARTER TRIM BOLSTER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

. . . . . . . . . . . . . . . . . . . . . . . . 110

REAR FLOOR TUB CARPETS INSERT -

FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

. . . . . . . . . . . . . . . . . . . . . . . . 111

REAR HEADER TRIM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

. . . . . . . . . . . . . . . . . . . . . . . . 111

REAR HVAC LOUVER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

. . . . . . . . . . . . . . . . . . . . . . . . 112

RIGHT QUARTER TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

. . . . . . . . . . . . . . . . . . . . . . . . 112

REAR VIEW MIRROR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

. . . . . . . . . . . . . . . . . . . . . . . . 113

RIGHT D-PILLAR TRIM PANEL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

. . . . . . . . . . . . . . . . . . . . . . . . 113

SECOND ROW FLOOR TUB CARPET INSERT -

FOLD-IN-FLOOR
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

. . . . . . . . . . . . . . . . . . . . . . . . 114

SLIDING DOOR SILL PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

. . . . . . . . . . . . . . . . . . . . . . . . 114

SUN VISOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

. . . . . . . . . . . . . . . . . . . . . . . . 115

SUN VISOR SUPPORT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

. . . . . . . . . . . . . . . . . . . . . . . . 115

RS

INTERIOR

23 - 87

SECOND ROW DOOR COVER HANDLE AND

EMERGENCY RELEASE
REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

. . . . . . . . . . . . . . . . . . . . . . . . 117

OVERHEAD RAIL CONSOLE SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

. . . . . . . . . . . . . . . . . . . . . . . . 120

HANDLE-GRAB

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

. . . . . . . . . . . . . . . . . . . . . . . . 123

A-PILLAR LOWER EXTENSION
TRIM

REMOVAL

(1) Remove instrument panel side cover.
(2) Remove A-pillar extension trim from vehicle by

disengaging hidden clips (Fig. 1).

INSTALLATION

(1) Place A-pillar extension trim in position on

vehicle (Fig. 1).

(2) Install instrument panel side cover.

A-PILLAR TRIM

REMOVAL

(1) Remove the assist handle if equipped. (Refer to

23

-

BODY/INTERIOR/ASSIST

HANDLE

-

REMOVAL)

(2) Disengage hidden clips holding A-pillar trim

panel to A-pillar (Fig. 2).

(3) Remove A-pillar trim from vehicle.

INSTALLATION

(1) Position foot on A-pillar trim panel into instru-

ment panel top cover channel.

(2) Position A-pillar trim in vehicle.
(3) Align locator pins.
(4) Engage hidden clips.
(5) Install the assist handle, if equipped. (Refer to

23 - BODY/INTERIOR/ASSIST HANDLE - INSTAL-
LATION)

ASSIST HANDLE

REMOVAL

(1) Using a trim stick (C-4755), remove screw

access covers from grab-handle.

(2) Remove screws holding grab-handle to roof rail.
(3) Remove grab-handle from vehicle.

INSTALLATION

(1) Place grab-handle in position on vehicle.
(2) Install screws to hold grab-handle to roof rail.
(3) Install screw access covers into grab-handle.

Fig. 1 A-PILLAR LOWER EXTENSION TRIM

1 - FRONT LOWER EXTENSION TRIM
2 - FRONT EXTENSION TRIM TO INSTRUMENT PANEL
RETAINER
3 - CLIP
4 - COWL TRIM PANEL

Fig. 2 A-PILLAR TRIM

1 - A-PILLAR
2 - CLIPS

23 - 88

INTERIOR

RS

B-PILLAR LOWER TRIM

REMOVAL

NOTE: The driver’s side a double ended stud is
used. A nut has to be removed for the seat belt
anchor removal and the stud for the retractor
removal.

NOTE: On the passenger side there is a belt tension
sensor.

(1) Slide lower seat belt cover rearward to expose

anchor fastener.

(2) Remove bolt/nut attaching lower seat belt

anchor to floor.

(3) Remove upper B-pillar trim cover.
(4) Remove access panel from B-pillar trim (Fig.

3).

(5) Disengage hidden clips attaching lower trim

cover to B-pillar.

(6) Remove lower B-pillar trim cover from vehicle.

INSTALLATION

NOTE: The driver’s side a double ended stud is
used. A nut has to be removed for the seat belt

anchor removal and the stud for the retractor
removal.

NOTE: On the passenger side there is a belt tension
sensor.

(1) On the passenger side secure grommet to seat

belt sensor connector into bottom of B-pillar lower
trim prior to install B-pillar lower trim cover.

(2) Place lower B-pillar trim cover in position on

vehicle (Fig. 3).

(3) Insert seat belt through hole in lower B-pillar

trim.

(4) Engage hidden clips attaching lower trim cover

to B-pillar.

(5) Install access cover.
(6) Install upper B-pillar trim cover.
(7) Place seat belt anchor in position on floor so

webbing is pointed rearward and slightly outboard.

(8) Install

bolt/nut

attaching

lower

seat

belt

anchor to floor. Tighten seat belt anchor bolt/nut to
39 N·m (29 ft. lbs.) torque.

(9) Verify that seat belt anchor does not interfere

with seat track travel.

B-PILLAR UPPER TRIM

REMOVAL

(1) Remove bolt attaching lower seat belt anchor to

floor.

(2) Lower shoulder belt height adjuster to the bot-

tom of travel.

(3) Remove shoulder belt turning loop from height

adjuster.

(4) Use

a

Snap-on

t Trim Pad Remover tool

(A179A), or equivalent, and remove shoulder belt
height adjuster knob.

(5) Remove shoulder belt bezel from trim cover

(Fig. 3).

(6) Remove screw attaching trim cover to B-pillar

from inside bezel cavity.

(7) Disengage hidden clips attaching trim cover to

B-pillar.

(8) Remove B-pillar trim cover from vehicle.

INSTALLATION

(1) Insert seat belt through B-pillar trim and web

guide (Fig. 3).

(2) Place B-pillar trim cover in position on vehicle.
(3) Engage hidden clips attaching trim cover to

B-pillar.

(4) Install shoulder belt bezel into trim cover.
(5) Install height adjuster knob.
(6) Install shoulder belt turning loop onto height

adjuster. Tighten bolt to 39 N·m (29 ft. lbs.) torque.

Fig. 3 LOWER B-PILLAR TRIM COVER

1 - B-PILLAR UPPER TRIM
2 - B-PILLAR UPPER PLUG
3 - POWER SLIDING DOOR SWITCH AND BEZEL
4 - BELT ASSEMBLY
5 - B-PILLAR LOWER TRIM

RS

INTERIOR

23 - 89

(7) Place seat anchor in position on floor so web-

bing is pointed rearward and slightly outboard or self
aligning tab on passenger side.

(8) Install bolt attaching lower seat belt anchor to

floor. Tighten seat belt bolt to 39 N·m (29 ft. lbs.)
torque.

CARPETS AND FLOOR MATS

REMOVAL

(1) Remove front seats. (Refer to 23 - BODY/

SEATS/SEAT - REMOVAL)

(2) Remove front center console.
(3) Remove heel blocker (plastic block below accel-

erator pedal).

(4) Remove the remaining seats. Refer to the Own-

er’s Manual for the proper procedures.

(5) Remove front cowl panels and sill plates.
(6) Remove sliding door sill plates. (Refer to 23 -

BODY/INTERIOR/SLIDING DOOR SILL PLATE -
REMOVAL)

(7) Remove the cargo organizer, if equipped.
(8) Remove liftgate scuff plate. (Refer to 23 -

BODY/INTERIOR/LIFTGATE

SCUFF

PLATE

-

REMOVAL)

(9) Remove lower B-pillar trim covers.
(10) Remove D-pillar trim covers.
(11) Remove Quarter trim panels.
(12) Remove floor escutcheons (Fig. 4).
(13) Remove the floor console trays. (Refer to 23 -

BODY/INTERIOR/FLOOR

CONSOLE

TRAY

-

REMOVAL)

(14) Remove push pin fasteners attaching carpet to

floor in front seat and rear area.

(15) Roll carpet from under instrument panel to

center of sliding door.

(16) Roll and fold carpet forward away from rear

door opening.

(17) Extract carpet through sliding door opening

(Fig. 5).

INSTALLATION

(1) Insert carpet through sliding door opening.
(2) Roll carpet rearward toward rear door opening.
(3) Roll carpet under instrument panel.
(4) Install push pins fasteners through carpet and

grommet into floor to attach carpet to floor in front
seat area (Fig. 5).

(5) Install push pins fasteners in the rear area.

CAUTION: Ensure that the correct fasteners are
installed in the proper locations. Damage to the fuel
tank may result.

(6) Install floor escutcheons (Fig. 4).

(7) Install the floor console trays. (Refer to 23 -

BODY/INTERIOR/FLOOR

CONSOLE

TRAY

-

INSTALLATION)

(8) Install Quarter trim panels.
(9) Install D-pillar trim covers.
(10) Install lower B-pillar trim covers.
(11) Install rear door sill plate.
(12) Install sliding door sill plates. (Refer to 23 -

BODY/INTERIOR/SLIDING DOOR SILL PLATE -
INSTALLATION)

Fig. 4 SEAT ESCUTCHEONS

1 - SEAT ESCUTCHEON
2 - FLOOR CARPET

Fig. 5 FLOOR CARPET

1 - CARPET LOCATOR GROMMET
2 - PUSH PIN
3 - CARPET
4 - CARPET GROMMET
5 - HEEL PROTECTOR PAD
6 - BODY ASSEMBLY

23 - 90

INTERIOR

RS

B-PILLAR UPPER TRIM (Continued)

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