Chrysler Stratus Convertible. Manual - part 398

DESCRIPTION

SPECIFICATION

No.3

41.928–41.947 mm

(1.650–1.651 in.)

No.4

42.328–42.374 mm

(1.666–1.668 in.)

No.5

42.728–42.747 mm

(1.682–1.6829 in.)

Bearing Clearance—
Diametrical

0.053–0.093 mm

(0.0027–0.003 in.)

Bearing Clearance (Max.
allowable)

0.12 mm

(0.0047 in.)

End Play

0.05–0.39 mm

(0.002–0.015 in.)

Lift (Zero Lash)

Intake

7.2 mm

(0.283 in.)

Exhaust

7.03 mm

(0.277 in.)

Exhaust Valve Timing*

Closes (ATDC)

5.4°

Opens (BBDC)

43.7°

Duration

229.1°

Intake Valve Timing*

Closes (ABDC)

41.1°

Opens (ATDC)

13.9°

Duration

207.2°

Valve Overlap

84.8°

*All readings in crankshaft degrees, at 0.5 mm
(0.019 in.) of valve lift.

Cylinder Head

Material

Cast Aluminum

Gasket Thickness
(Compressed)

1.15 mm

(0.045 in.)

Valve Seat

Angle

45°

Seat Diameter—Intake

33 mm

(1.299 in.)

Seat Diameter—Exhaust

28 mm

(1.102 in.)

Runout (Max.)

0.05 mm

(0.002 in.)

Valve Seat Width—Intake
and Exhaust

0.9–1.3 mm

(0.035–0.051 in.)

DESCRIPTION

SPECIFICATION

Service Limit—Intake

2.0 mm

(0.079 in.)

Service Limit—Exhaust

2.5 mm

(0.098 in.)

Valve Guide

Diameter I.D.

5.975–6.000 mm

(0.235–0.236 in.)

Guide Bore Diameter
(Std.)

11.0–11.02 mm

(0.4330–0.4338 in.)

Guide Height (spring seat
to guide tip)

13.25–13.75 mm

(0.521–0.541 in.)

Valves

Face Angle Intake and
Exhaust

45–45.5°

Head Diameter—Intake

32.12–33.37 mm

1.303–1.313 in.)

Head Diameter—Exhaust

28.57–28.83 mm

(1.124–1.135 in.)

Valve Margin

Intake

1.15–1.48 mm

(0.0452–0.0583

Service Limit

0.95 mm

(1/32 in.)

Exhaust

1.475–1.805 mm

(0.058–0.071 in.)

Service Limit

1.05 mm

(3/64 in.)

Valve Length (Overall)

Intake

114.69–115.19 mm

(4.515–4.535 in.)

Exhaust

116.94–117.44 mm

(4.603–4.623 in.)

Valve Stem Tip Height

Intake

45.01–46.07 mm

(1.77–1.81 in.)

Exhaust

43.51–44.57 mm

(1.71–1.75 in.)

Valve Stem Diameter

Intake

5.934–5.952 mm

(0.2337–0.2344 in.)

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2.0L SOHC ENGINE

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SPECIFICATIONS (Continued)

DESCRIPTION

SPECIFICATION

Exhaust

5.906–5.924 mm

(0.2326–0.2333 in.)

Valve Stem to Guide Clearance

Intake

0.048–0.066 mm

(0.0018–0.0025 in.)

Max. Allowable

0.076 mm

(0.003 in.)

Service Limit

0.25 mm

(0.010 in.)

Exhaust

0.0736–0.094 mm

(0.0029–0.0037 in.)

Max. Allowable

0.101 mm

(0.004 in.)

Service Limit

0.25 mm

(0.010 in.)

Valve Springs

Free Length (Approx.)

46.75 mm

(1.84 in.)

Nominal Force (Valve
Closed)

331 N @ 39.8 mm

(70 ft. @ 1.57 in.)

Nominal Force (Valve
Open)

711 N @ 32.6 mm

(160 lbs. @ 1.28 in.)

Installed Height

40.18 mm

(1.580 in.)

Oil Pump

Clearance Over Rotors
(Max.)

0.10 mm

(0.004 in.)

Cover Out-of-Flat (Max.)

0.076 mm

(0.003 in.)

Inner Rotor Thickness
(Min.)

7.64 mm

(0.301 in.)

Outer Rotor Thickness
(Min.)

7.64 mm

(0.301 in.)

Outer Rotor Clearance
(Max.)

0.039 mm

(0.015 in.)

Outer Rotor Diameter
(Min.)

79.95 mm

(3.148 in.)

DESCRIPTION

SPECIFICATION

Tip Clearance Between
Rotors (Max.)

0.20 mm

(0.008 in.)

Oil Pressure

At Curb Idle Speed*

25 kPa

(4 psi)

At 3000 rpm

170–550 kPa

(25–80 psi)

*If pressure is ZERO at curb idle, DO NOT run engine
at 3000 rpm.

TORQUE

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Camshaft Sensor
Pick-up—Bolts

9.6

—

85

Camshaft Sprocket—Bolt

115

85

—

Connecting Rod
Cap—Bolts

27 +

1

⁄

4

turn

20

+

1

⁄

4

turn

—

Structural Collar—Bolts

Refer to Procedure

Crankshaft Main Bearing
Cap/Bedplate

—M8 Bolts

34

25

—

—M11 Bolts

81

60

—

Crankshaft Damper

136

100

—

Cylinder Head—Bolts

Refer to Procedure

Cylinder Head Cover—
Bolts

12

—

105

Drive Plate to Crankshaft

95

70

—

Engine Mount Bracket
Right—Bolts

61

45

—

Engine Mounting

Refer to Procedure

Engine Torque Bracket—
Rear

—Bolts w/Auto. Transaxle

110

80

—

—Bolts w/Manual

Transaxle

61

45

—

Engine Mount Front
Bracket to Engine—Bolts

33

24

—

Exhaust Manifold to
Cylinder Head—Bolts

23

—

200

Powertrain Bending
Strut—Front

—Long Bolts

101

75

—

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2.0L SOHC ENGINE

JX

SPECIFICATIONS (Continued)

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

—Short Bolts

61

45

—

Intake Manifold—Bolts

12

—

105

Oil Filter Adaptor

80

60

—

Oil Filter

20

15

—

Oil Pan—Bolts

12

—

105

Oil Pan Drain—Plug

27

20

—

Oil Pump to Block

28

—

250

Oil Pump Cover
Plate—Bolts

12

—

105

Oil Pump Pick-up
Tube—Bolt

28

—

250

Oil Pump Relief
Valve—Cap

41

30

—

PCV Valve

5.6

—

50

Rocker Arm Shaft—Bolts

28

—

250

Spark Plugs

28

—

250

Timing Belt Cover—Bolts

12

—

105

Timing Belt Tensioner
Assembly—Bolts

28

—

250

Water Pump—Bolts

12

—

105

SPECIAL TOOLS

2.0L SOHC ENGINE

Puller 1026

Crankshaft Damper Removal Insert 6827-A

Camshaft Sprocket Remover/Installer C-4687

Camshaft Sprocket Remover/Installer Adapter

C-4687-1

Camshaft Seal Remover C-4679-A

Camshaft Seal Installer MD-998306

Crankshaft Damper Installer 6792

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SPECIFICATIONS (Continued)

Valve Spring Compressor MD-998772-A

Spring Compressor Adapter 6779

Valve Spring Compressor C-3422-B

Spring Compressor Adaptor 6526

Cylinder Bore Indicator C-119

Front Crankshaft Seal Remover 6771

Front Crankshaft Seal Installer 6780

Crankshaft Sprocket Remover 6793

Crankshaft Sprocket Remover Insert C-4685-C2

Crankshaft Sprocket Installer 6792

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2.0L SOHC ENGINE

JX

SPECIAL TOOLS (Continued)