Chery S11 / Chery QQ. Manual - part 256

 

Chery    QQ    Maintenance Manual                        Transmission System

 

 

Fig.1-1 Transaxle 

1- Input shaft           2- 5th Synchronizer assembly    3- 5th gear      4- 4 th 
gear       5- Synchronizer assembly   6- 3rd gear      7- Transaxle case       8- 
Reverse gear shaft 9- Reverse gear     10-Clutch case       11- Output shaft          
12-Transaxle behind case 13- 5th driven gear 14- 4th driven gear 15- 3rd driven gear 16- 
2nd driven gear  17- Synchronizer assembly   18- 1st driven gear     19- Differential 
ring gear 20- Differential case 21- Speedometer driven gear 

 
 
 
 
 
 
 

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Chery    QQ    Maintenance Manual                        Transmission System

 

 

Fig.1-2 Transaxle drive system 

1-Input shaft  2- Oil  seal    3- Input shaft bearing   4- 3 rd gear         5-3rd,4 
th  needle roller  bearing   6- Synchronizer  ring      7- Snap ring     8- 
Synchronizer assembly        9- Synchronizer  insert        10- Snap ring   11- 4 
th  gear              12- Input shaft bearing        13- 5 thgear         14- 5 
th  Spacer    15- 5 th   needle roller  bearing      16-   5 th  synchronizer  
ring     17-Gasket      18- 5 th   snap ring   19- 5 th synchronizer assembly    
20- 5 th  Synchronizer  insert     21-Thrust washer    22-Snap ring 
23- Reverse gear shaft      24- Reverse   gear      25-gasket     
26-Output shaft  bearing    27- Output shaft      28-  1 st  driven gear       29- 
1 st  synchronizer  ring       30- Snap ring    31- Synchronizer assembly   32- 
Synchronizer  insert      33- Snap ring       34- 2 nd  Synchronizer  ring   
35-1st,2 nd  needle roller  bearing      36- 2 nd   driven gear                 
37- 3 rd  driven gear    38-3rd,4 th  spacer       39- 4 th    driven gear  
40-Output shaft bearing       41-Bearing adjust gasket   42- 5th driven gear     43- 
5 Th gear  Lock nut     44- Reverse  output shaft  bolt  

 
 

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Chery    QQ    Maintenance Manual                        Transmission System

 

III ,Shift and  select  lever  shaft  control system 

 

Fig.1-3 

1- Reverse    shift    fork            2- Reverse      shift    fork    assembly                           
3-Reverse    ,5 th    shaft                  4-Reverse    ,5 th    shift    fork    shaft                      5- 
3rd,4th    shift    fork      shaft                6-1st ,2 nd    shift    fork shaft                    7- 
Select    lever    shaft                8-Reverse,5 th      shift    cam                                          9- 
Reverse,5 th    Interlock roller              10-Case              11- Interlock    bolt              12- 
Restrict bolt                          13- Shift and    select    lever    shaft                            14- 
Shift lever              15- Shift    head                      16- Shift lever   

 

 

 

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Chery    QQ    Maintenance Manual                        Transmission System

 

The turning of the shift lever drives the shift and select lever shaft move up and 

down, and the select lever shaft also moves up and down, this is for select shaft. The 
forward and backward movement of shift lever drives the shift and select lever    shaft 
turning, and with the movement, the select lever shaft also turns, the select lever    shaft 
push on the shift and select lever shaft drives the shift head, thereby the shift    fork drives 
synchronizer ring and reach the expected joggled state.   

Under the circumstance of the neutral, spring on the shift and select lever    shaft keep 

the shift and select lever shaft stay on the neutral. The interlock in the state of release 
state prevents from gear when shift. 

 

VI,Reverse 5th Shift Cam   

The    reverse,5th shift cam, 5th Interlock bolt and 5th return spring are used to prevent 
that shift lever shifts from 5th to reverse directly. 
 

 
 
 
 
 
 
 

 
 

 

fig.1-4 reverse,5th shift cam 

 

Operation: 

   
 
 
 
 
 
                                                                                               
                                                                                                             
 
 
 
 
 

Fig.1-5 

 
 

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