Chery S11 / Chery QQ. Manual - part 254

 

Chery    QQ    Maintenance Manual                        Transmission System

 

Check: 

Check the clutch cable, if appears one of the following status, replace the cable. 

The cable is abraded badly. 
The cable is abraded 
The cable is bended or knotted. 
The boot is broken. 
The top is frayed.                                               

    Fixing the clutch cable. 

Fixing: 
Before fixing cable, lubricants must be laid on the cable top and the connector. 
In the cab, use screwdriver or a pair of pliers to pull the cable and hang it on the 

cable, then connect inner cable and release shaft.. 

 

N.m Kg-m 

1b-ft 

Spray waterproof sealed 
adhesive on the fixing 
surface of cable and fix the 
cable on the front wainscot 
with two bolt.      
Switch lock nut 
Torque  

 

4-7 0.4-0.7 

3.0-5.0 

 

Tighten connect nut, turn the connect nut to adjust freeplay specification of the cable. 
Check if the working state of clutch is normal while the engine is running. 

 
 

Section 4 Dissembling Repair   

Dissembling the pressure plate assembly, clutch    disc assembly    and 
flywheel.

 

1、Release fork cover 

2、Release fork seal 

3、Spacer NO.2   

4、Return spring   

5、Release fork 

6、Spacer NO.1 

7、Release fork bearing   

8、Pressure plate assembly   

9、Clutch  disc assembly 

10、Pressure plate assembly bolt

11、Gasket spring 

12、Flywheel 

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Chery    QQ    Maintenance Manual                        Transmission System

 

 
 

1,Fix the flywheel with special tools, take apart the bolt of the    Pressure plate 

assembly, Pressure plate assembly and Clutch    disc assembly. 

 

1.  Pressure plate assembly 2. Bolt 

3.  Special tool 

Dissembling Pressure plate assembly. 
  2,Pull up the input shaft input shaft bearing with special tools. 

Check the input shaft bearing. 

Check if the input shaft bearing runs smoothly. If appears abnormity, please 

replace the bearing. 

Clutch disc assembly. 
Measure the depressed depth (it is the distance between rivet and the surface of disc 

of rivet. In any hole, if the depth reaches the usage limit, please replace the clutch disc 
assembly. 

 
 
 
 

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1、 

Clutch disc assembly 

2、 

Tool

 

3、

Rivet

 
 
 
 
 
 
 

1、 Special tool   

2、 Input shaft bearing 

3、 Flywheel 

 

Chery    QQ    Maintenance Manual                        Transmission System

 

 

 

The Standard Value   
 

Maintenance 
 
 

input shaft bearing   
Dissemble the 
input shaft 
Measure depressed depth 
of rivet 
 

1. 5mm 
0.06in 
 

0.5mm 
0.02in 
 

 
1、 Pressure plate assembly: 
2、 Check if the diaphragm spring has been frayed abnormally or damaged. 
3、 Check if the Pressure plate has been frayed or if there is overheat point on it. 
If appears abnormal status, please replace the Pressure plate assembly. 
The Pressure plate assembly is not allowed to be dissembled into diaphragm    spring 

Pressure plate. 

Flywheel: 
4、 Check if the flywheel surface has been frayed or if there is overheat point on it, 

if necessary please repair or replace. 
Installation 
Attention:Before assembling, check the flywheel surface and platens. 

1、   Whether surface is clean and dry 
2、 Install the flywheel on the crankshaft, fix the input shaft bearing on the flywheel. 

 

N.m Kg-m 

1b-ft 

Tighten the torque bolt 
Install the flywheel   
Flywheel bolt 
Tighten torque 

 

57-65 5.7-6.5 

41.5-47.0 

 

3. Install the input shaft bearing. 

Aim the clutch disc assembly at the center of flywheel, fix the pressure plate 

assembly and bolt, tighten the bolt. 

Attention: 
Use hand and special tool to press the clutch disc assembly.Tighten    the clutch pressure 
palte assembly bolt，according to diagonal ingravescence tighten clutch pressure plate 
assembly bolt。 
 

N.m 
 

Kg-m 
 

1b-ft 
 
 

                                   
Clutch pressure 
palte assembly bolt 
torque 
 

18-28 1.8-2.8 

13.5-20.0 

 
 

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Chery    QQ    Maintenance Manual                        Transmission System

 

 

4,Apply a thin layer of lubricant on the input shaft, install the transaxle with engine. 

 
Attention: 

1、 Input shaft

A:  Baste 

 
 
 
 
 
 
 
 
 
 
 
 
When installing the transaxle input shaft in the clutch disc assembly, turn the 

crankshaft via flywheel till the Splined hub joggles. 
clutch Release shaft assembly 
Disassembly: 

Loosen the release shaft bolt, take apart the release shaft, turn therelease fork，pull 

out release bearing, use pliers move of Return spring，strike thespacer with professional 
tools，meanwhile push the release fork seal out. 

1、 Take apart the release fork Spacer. 
2、 Take apart the release fork. 
3、 Screw M16 X tap into spacer NO.1 and leave the tap in spacer NO.1 

4. Screw a connection hose with tap, and then connect the hose with the oil seal puller, 

strike the spacer NO.1. 

 
 

1、 Check: 
2、 Check if the  clutch  release bearing  turns smoothly. 
3、 Check if the clutch    release bearing is smooth. If necessary, please repair or 

replace the Clutch housing. 
Attention: The release bearing cannot be cleaned, otherwise slide will be caused. 
Installation: 

1、 Spread some lubricant on the inner sides of the new NO.1 Spacer. 

After finishing installation of the return spring on the release fork, spread lubricant on the 
inner sides of the spacer NO.2, install the    release fork. 

2、 Use the special tools to install the spacer NO.2. 
3、 Spread lubricant on the release fork seal, use professional tools to install and   

keep the edges of    the seal downwards. 

4、 Use rivet tool and Hammer, rivet the seal tightly on the position A. 
5、 Hang the return spring, spread lubricant on the side and the arm of the release 

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