Chery S11 / Chery QQ. Manual - part 46

   

  Chery QQ Service Manual                                                    Chassis System 

 
 
 

 

104

 
 
 
 
 
 
 
 
 
4. Remove bolts on pivot. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
5. Loosen two bolts on steering node. 
 
 
 
 
 
 
 
 
 
 
 

 
 
6. Push lower end of node to side of steering 
pivot to disconnect up end with steering pillar. 
 
 
 
 
 
 
 
 
 
 
 
 
 
7. Remove steering node assembly. 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
8. Remove steering assembly. 

 

 

 

   

Chery QQ Service Manual 

- 1 - 

Chapter 1 Start System 

Section 1 Summary

 

Start circuit 

Start circuit is composed of battery, start motor, ignition switch and relational circuit. 

The connection of these parts is shown in the following figure. This chapter only 

refers to start motor.   

Starter motor 

Starter motor is composed of start motor bracket, armature, overspeed clutch, magnet 

switch, end cover of rectifier, brush holder and start pinion fork.                  

 

In the circuit of following figure, when ignition switch is closed, magnet switch coil is 

magnetized, plunger and pinion fork moves, then start pinion mesh with the flywheel 

gear ring and magnet switch contact point close, so start is begin.       

 

When engine starts, before magnet switch dose not cut off, overspeed clutch protect 

armature not overspeed. Here, return spring put the start pinion come away.   

 

 

Magnet switch

Suction coil 

Retain coil 

Plunger  

Contact point of magnet switch

Ignition  

Start  

Battery 

Ignition and

start switch

Battery 

Start pinion fork 

Start pinion and

overspeed clutch   

   

Chery QQ Service Manual 

- 2 - 

 

 

 

 

1.Drive cap protective cover 
2.Drive shaft sleeve 
3.Drive 
4. Armature snap ring 
5.Pinion stop ring 
6.Overspeed clutch assembly 
7.Start pinion fork 
8.Magnet switch protective
cover 
9.Magnet switch 
10.Retain coil 
11.Suction coil 
12.Rectifier end cover 
13.Brush press spring 
14.Brush bracket assembly 
15.End cover seal gasket 
16.Armature spring 
17.Armature clip plate 
18.Rectifier rear cover 
19.Rectifier end sleeve 
20.Brush  
21.start motor bracket
assembly 
22.Armature  
23.Bolt 
“A” daub lubricating grease:
99000-25010 

2 

   

Chery QQ Service Manual 

Section 2

 

Fault Diagnoses

 

 

The description of start system fault: 

1. Starter motor dose not run (or run slowly) 

2. Start motor can run but can not start the engine   

3. Abnormal noise   

4. Fault state   

5

. 

Battery connection post (include engine side earth wire link) and starter motor 

connection post is tightened or not.   

6. Battery is charged or not. 

It must put up correct diagnoses to ensure the fault position exactly ---battery, harness, 

starter motor, engine, or start switch. Don’t removal starter motor vexedly when 

starter motor dose not run. You can check following items to lessen scope of fault 

reason.   

Condition Possible 

causes 

Action 

 

Starter motor 

dose not run   

Magnet switch has no working sound 

1.Battery is discharged 

2.Owing to battery transformation, the voltage is 

too low   

3.Battery post dose not connect well   

4.The connection of earth wire is loose 

5.Fuse loose or break off 

6.Ignition switch contact not well   

7.Harness connector has not inserted in position 

8.Ignition switch and magnet switch is open 

circuit  

9.Suction coil is turnoff   

10.Slippage of plunger is ineffective   

11.Central guard against theft controller is in 

guard against theft state or central guard against 

theft controller has fault 

 

Charge the battery 

Replace the battery 

 

Tighten or replace 

Tighten  

Replace 

Tighten or replace 

Inserted in position 

Inspect or replace 

 

Repair  

Replace magnet switch 

Replace  

Starter motor 

dose not run 

Magnet switch has working sound 

1.Battery is discharged 

2.Owing to battery transformation, the voltage is 

too low 

3.Battery wire connect loose 

4.Magnet switch main contact point ablate or 

contact not well 

 

Charge the battery 

Replace the battery 

 

Tighten 

Replace magnet switch 

   

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