Chery S11 / Chery QQ. Manual - part 11

 

Chery QQ Service Manual                                            Transmission System

 

3.Blow  oil  pipeline. 

 

1- Input shaft   

2-

 Oil pipeline

 

           Fig.3-25 
 
 
 
4. Assemble the synchronizer assembly, insert 3 synchronizer insert, and then 

install the spring according to the Fig.     
 

1- Snap ring   

2- 

Synchronizer insert 

 

3-Hub 

4- Hub sleeve outer race   

5-3rd gear 

 

 

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              Fig.3-26 
Notice:  

 Keep right directions of every part. 
 Pay more attention to the size differences of spring snap ring, synchronizer 

insert, hub sleeve and synchronizer assembly. 

5. Use special tool to install right bearing of input shaft. 

 

Chery QQ Service Manual                                            Transmission System

 

 

  Fig.3-27 

6. Install the 3rd gear needle roller bearing，lubricate needle roller bearing；install 

3rd gear and synchronizer ring。 

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7. Use hammer and special tool to install synchronizer assembly. 
 

 

             Fig.3-28 

1- Input shaft     

2- 3rd   gear  

3- Synchronizer ring   

4- Synchronizer assembly   

5- Special tool   

1- Right 

bearing 

2- Input 

shaft  

3-  Special tool 

Notice: 

 Be sure to keep the synchronizer insert of the synchronizer ring and the 

synchronizer insert of the synchronizer assembly in the right position when installing 
the synchronizer assembly.     

 After finishing installation, check if the 3rd gear turns smoothly. 
 3rd needle roller bearing, synchronizer ring and 4th needle roller bearing, 

Synchronizer ring is same.     
      8. Spread lubricant on the needle roller bearing, and fix the snap ring, needle roller 
bearing. 

Notice: Be sure the snap ring has been fixed in the snap ring slot on the input 

shaft.  

 

 

Chery QQ Service Manual                                            Transmission System

 

 

1- Snap ring   

2-Needle roller bearing     

3- Synchronizer ring   

4- 4th gear   

5-Input shaft

     

              Fig.3-29 
 
9.    Use special tool and hammer to press the left bearing. 
10 . Use special tool to press the 5th gear spacer. 
 
 
 
 

 

1-5th gear spacer   

2-Left bearing   

3- Special tool   

       Fig.3-30 
Notice : In order to  avoid  the 5th

 

 gear spacer  pressure  over，do not 

pressure left bearing together. 

 
（5）Output shaft  assembly 

Disassemble: 

1.  Clip the 4th gear and pull it out with the left bearing together. 
 

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Chery QQ Service Manual                                            Transmission System

 

 

1- Special tool   

2- 

Left bearing 

 

3-4th driven gear   

     Fig.3-31 
 

Caution: In order to avoid breaking the 4th driven gear, do not clip the gear head. 

2.Clip the 2nd driven gear, pull out the driven gear, 3rd driven gear    with the 

Spacer together. 
Caution: In order to avoid breaking the 2nd driven gear, do not clip the gear head. 

   
 
 
 
 

 

1- Special tool 

2- Spacer 

3- Output shaft 

4-3rd driven gear   

5-2nd driven gear   

       Fig.3-32 
3. Remove the needle roller bearing and 2nd Synchronizer ring. 
4. Remove the snap ring. 
   

Caution: In order to remove the snap ring smoothly, be sure the special tool top is 
plane.     

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