Chery S11 / Chery QQ. Manual - part 9

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Chery QQ Service Manual                                Transmission System 

 

1- 5th gear   

2- 5th driven gear   

3- 

Transmission case 

 

4- Special tool   

 

            Fig.3-4 
7    The output shaft nut：Use chisel to loosen the welded part of the nut.   

 

1- 5th lock nut       

2-Nut  

3- Chisel   

 

             Fig.3-5 
8    Remove 5th driven gear,5th gear, transmission thrust board. 
 
 
 
 
（2）  Shift and  select  lever  shaft ,input shaft, output shaft   
1    Loosen 3 bolt, remove the transmission cover board. 

 

1- 

Transmission case 

 

2- O-ring   

3- Transmission cover board   

 

 

              Fig.3-6 
2, Remove shift and select lever shaft fork. 

 

 

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• 

Chery QQ Service Manual                                Transmission System 

 

1- Shift and select lever shaft   

2- Shift and select lever shaft fork   

3- Bolt   

                Fig.3-7 
3    Remove the 3 shift fork shaft bolt and gasket, take out the spring    and ball. 
4    Loosen the 4 bolt on the case, take out the clip,stationary rings and case. 

 

1-Stationary rings assembly 

2-Bolt 

3-Case 

4- Special tool   

5- Clip   

6- Shift fork bolt   

7-Reverse,5th Interlock  roller

 

             Fig.3-8 
5    Screw off the restrict bolt and gasket. 
6    Remove the backup light switch.   

Notice: When removing the shift and select lever shaft assembly,    reserve , 5th 

interlock  roller need not be removed. 

 

1-Case 

2- Restrict bolt 

3- Spanner 

4- 

Backup light switch

assembly 

 

5-

Shift and select lever

shaft 

 

 

             Fig.3-9 
7  Take out the shift and  select  lever  shaft  assembly. 
8    Remove the reverse shaft bolt and gasket.   

 

 

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9    Loosen the 11 bolt    from the case outer. 

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Chery QQ Service Manual                                Transmission System 

 

1-Transmission case 

2- Clutch housing 

3- Transmission case bolt 

4- Reverse idler gear shaft bolt

 

 

Fig.3-10 

10    Use screwdriver separate clutch housing and transmission case. 

Caution: Do not insert the tools into the joint of the two crust, otherwise the joint 

can be damaged. 

 

1- Aluminum Hammer 

2- Special tool 

3- Transmission case 

            Fig.3-11 
 
 
11 Take apart the transmission assembly from the clutch case, lift the 

transmission assembly, now, all the parts such as input shaft, output shaft and 
differential still remain in the clutch case assembly. 

 

            Fig.3-12 

 

 

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12    Loosen the 2 reserve shift fork bolt, remove the reserve shift fork assembly. 

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Chery QQ Service Manual                                Transmission System 

13    Remove the reverse idler gear shaft and gasket, take away the    reverse idler 

gear shaft. 

14    Remove the reserve,5th shift fork shaft assembly. 

 

1-Reverse ,5th shift fork shaft

assembly    

2-

Reverse idler gear shaft

assembly  

3- Reverse idler gear   

4-Reverse Shift fork bolt   

Fig.3-13 

 
15    Use a rubber hammer to hit the end of the input shaft lightly and force it out 

a little, take out the input shaft assembly, output shaft    assembly,1st,2nd Shift fork 
assembly and 3rd,4th shift fork assembly together. 

16    Remove the output shaft bearing outer race from the transmission case. 
17    Remove the differential oil seal. 

 

 

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