Chery S11 / Chery QQ. Manual - part 8

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Chery QQ Service Manual                                Transmission System 

·When lifting the transaxle, push drive shaft right universal coupling into  

differential. 

·Push the drive shaft universal coupling to the right position, and joggle the 

Drive shaft and Differential. 

Caution: 
Spread lubricant on the shift and select lever shaft spacer, do not spread lubricant 

on the strengthen pole spacer. 

Caution: 

·When  hang the transaxle，drive shaft, do not scrape oil seal. 
·When put the drive shaft universal coupling on the differential    gear, do not 

hammer the universal coupling.   

 

·  Clip wiring harness。 
·  After connecting the clutch cable, be sure to adjust the pedal free play . 
·  Fill oil in the transaxle . 
·Connect the    battery    cable, check if the engine, transaxle work normally. 
 

1、 Clutch release 

A: Release shaft 2-4mm

 
 
 
 
 
 
 
 
 
 

III, Transaxle  disassemble  

（1） 5th gear  
1．Loosen 8 bolt, remove the transaxle left side case. 
2．Remove snap ring use special tool. 
 
 
 
 
 
 
 
 
 
 
 

 

 

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1,5th  shift  fork    2,Hub    

3,Snap ring   4,Special  tool  

• 

Chery QQ Service Manual                                Transmission System 

 

Caution: 

Do not distort the left side case.   

 

3．  Remove the 5th shift fork bolt and guide ball. 
4．    Hammer the slotted spring pin out. 

Notice:    It is much easier to magnetize the guide ball. 

5．Remove the 5th shift fork, hub sleeve, synchronizer ring and 5th gear with 

professional tools。 

 

Caution: 

Be sure not to press the synchronizer ring spring tightly. 

 
 
 

1, 

Guide  ball 

 

2, 

5

 

th  shift fork bolt 

 

3,Slotted  spring  pin    

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 

 

 

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• 

Chery QQ Service Manual                                Transmission System 

 

1,Gear disassembly tool   

2, 5th shift fork   

3,Synchronizer hub sleeve   

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Section 4 Maintenance of the transaxle     

I, Disassemble   

（1） 5th  gear  
1  Loosen 8  bolt , remove the rear  gear  box. 
2  Remove the  snap  ring，thrust gasket. 

Caution: do not distort the snap ring.   

 

 

1- Snap ring   

2-Thrust gasket 

   

Fig.3-1 

 

 

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3    Remove the 5th shift fork bolt and placement.   

• 

Chery QQ Service Manual                                Transmission System 

It is much easier to magnetize the placement.   

4    Remove the snap ring. and slotted spring pin. 
 

 

1- 5th Shift fork bolt   

2- Slotted spring pin   

3- Snap ring     

4- Special tool

   

           Fig.3-2 
 
 
 
 
 
 

5    Remove the 5th Shift fork,5th synchronizer assembly, synchronizer ring.   

 

1- 5th shift fork     

2- 5th hub sleeve     

3- 5th hub   

4-5th synchronizer ring 

           Fig.3-3 
6  Fasten the input shaft, output shaft  ，5th gear, install special 5th  gear lock 

tool on the input shaft 5th gear and transmission case. 

 

 

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