Chery B11. Manual - part 76

 

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Chery B11. Manual - part 76

 

 

Chery Automobile Maintenance Manual

                  

25 

 

III. Camshaft position sensor 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type: Hall Type 

 

 

Construction and principle-- 

one-cylinder top dead center of B11 

automobile engine includes Hall flip-flop, 

permanent magnets and shielding cover, 

one group of magnets are installed in the 

front cover of camshaft in the engine 

cylinder case, one of which is pressed to 

Hall flip-flop (electricity goes vertically 

through flux as shown). Shielding cover is 

installed in front of camshaft and rotates 

with it. It lies between the two magnets.

 

There are two rectangular notches in the 

side cover, which will generate rectangular 

voltage wave by Hall flip-flop through 

flux. It is output to ECU by terminals and 

to confirm the accuracy of ignition time by 

logic operation. 

 

 

 

 

 

1-  conductivity when ground is normal 

2-  connect to Pin D19 of ECU(IG: 

normal voltage is 4.8-5.2V when 

On) 

3-  power(IG: normal voltage is battery 

voltage when On) 

 

2

1

3

Cam position sensor connector 

Electric signal terminal 

Flux port 

Shielding cover

Camshaft 

Permanent 
magnet

Hall flip-flop 

Camshaft position sensor 

Chery Automobile Maintenance Manual

                  

26 

 

 

Error code NO.23 cam position sensor 
connector system 

Possible reasons 

Setup condition 

 

Ignition switch ON 

 

Engine speed above 50rpm   

Setup condition 

 

Sensor output voltage keeps unchanged for continuous 4 

seconds. 

 

Cam position sensor connector error 

 

Harness joint contact failure, sensor disconnect or short 

wiring  

 

Engine ECU failure 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure cam position sensor connector
Connect connector and apply testing wire: MB991223 
voltage  between  terminal  2#  and  ground(motor
on)normal:0.4~3.0V 
voltage  between  terminal  2#  and  ground(engine

idle)normal:0.5~2V 

Norm

al

Replace engine ECU 

Abnorm

al 

Measure cam position sensor connector
   Disconnect joint, measure harness side joint  
1.  Voltage between terminal 3# and ground (ignition
switch ON) 
normal:battery voltage 
2.  Voltage between terminal 2# and ground (ignition
switch ON) 
normal:4.8~5.2V 
3.  Conductivity between terminal 1# and ground

 

normal:conductivity

Norm

al 

Check sensor connector 

Abnorm

al

 

Repair

Norm

al

 

Check failure 

Abnorm

al

 

Replace cam position sensor

1.abnoma

Check harness between cam position sensor and control

relay. If necessary, repair it. 

2.abnorm

al 

Check connector of harness in D zone

Abnormal

Repair

Norm

al

 

Check failure 

Abnorm

al 

Check  harness  between  cam
position sensor and engine ECU.

Abnormal

Repair

Norm

al

 

Replace engine ECU 

3.abnorm

al 

Check harness between cam position sensor connector and

ground. If 

necessary, repair it. 

Chery Automobile Maintenance Manual

                  

27 

 

 

IV. Ignition coil 

 

 

 

 

 

 

The system includes two ignition coils (A 
and B) with powered transistor, which are 
respectively applied in No.1, No.4 cylinder 
and No.2, No.3 cylinder.

 

Interrupting 

electricity in the primary side of ignition 
coil A will generate high -pressure 
electricity in its secondary side. The 
generated high- pressure electricity is put 
on the spark plugs in the cylinder No.1 and 
No. 4 and then they spark. When the two 
spark plugs generate sparks, if one cylinder 
is under compressing process while another 
is under the exhaust process, the 
compressed air/fuel mixture in the cylinder 
under compression will be ignited. 

 

1. 

Spark plug cable 

2. Ignition 

coil 

3. Spark 

plug 

 

 

 

1、check conductivity of power transistor 
remarks 
(1)Apply simulated resistance gauge. 
( 2 ) Connect the cathode (-) of the 
multi-meter to the terminal. 
Caution:Rapidly finish the test (in 10 seconds) 
in case of coil burning and damage of power 
transistor.

 

If error occurred,replace the ignition coil. 

2、check on the resistance wire 

Measure resistance of all spark plug cables. 
(1)Check whether there is any crackle in the 

cover and the coating. 
(2)Measure resistance. 

 

Limit value: 22kΩ 

 

Ignition coil 

Chery Automobile Maintenance Manual

                  

28 

 

 

Error code NO.44 Ignition coil and power 

transistor component system   

Possible reasons 

Check area 

 

Engine speed 50~4000rpm 

 

Except deceleration and sudden acceleration or deceleration

Setup condition 

 

Ignition failure in cylinder No.1 and No.4 or cylinder No.2 

and No. 3 exceeds every 1000rpm preset ignition failure   

 

Ignition coil error   

 

Connector contact defeat of ignition primary 

circuit, wiring disconnect or short wiring 

 

Error in spark plug and spark plug cable 

 

Incorrect compression pressure   

 

Engine-ECU failure 

 
 
 

 

2

1

3

Ignition Coil Connector

Measure at the ignition coil
connector  
   Disconnect 

connector

and measure wiring side. 
1.  Voltage  between  1  and
ground(ignition switch:ON)
normal:system voltage 
2.  Voltage  between  3  and
ground(engine: ON) normal:
0.5~4.0V 
3. Conductivity between 2 and
ground 
  normal:conductivity 

Replace engine-ECU 

Check failure 

Check the wiring between

ignition coil and ignition switch

connector. If necessary, repair it.

Check the following electric 

wiring of instrument panel

Check  the  wiring  between

engine-ECU  and  ignition

coil connector. 

1.abnorm

al

Normal 

Abnormal

 

Abnormal

Repair 

Normal 

2. Abnormal

Repair 

Normal 

Check the wiring between

ignition coil and ground. If

necessary, repair it. 

Check the following

ignition coil connector. 

Check the following wiring

in zone A of ECU

Check failure

Repair 

Abnormal

Abnorm

al

 

Check failure 

Check the following:

  Check spark plug and

spark plug cable

 

 

  check compression

pressure 

Abnormal

 

Normal 

Replace ignition coil

Check failure 

Replace engine-ECU 

3. Abnormal

Abnormal

Repair or 

replace 

 

 

 

 

 

 

 

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