Chery A series. Manual - part 60

 

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Chery A series. Manual - part 60

 

 

DISASSEMBLY AND ASSEMBLY OF THE GEARSHIFT SHAFT 

 

——It need not to break down the transmission 

assembly.

 

Disassembly:

 

——Put transmission assembly on the shelf or 

workbench. 

— — Leave it on the neutral position. (The 

gearshift shaft move smoothly on arrowhead 
direction) 

——Screw off the gearshift positioning holder 

assembly. 

 

 
 

——Unscrew the bolt cover by special tool and 

take off gearshift shaft. 

 

 

 
 

——See the picture, press the spring holder to the 

arrowhead direction to compress the internal 
spring. Keep at this position until disassemble 
the snap ring No.2. 

Assembly: 

——The assemble process is opposite to above 

process. 

Main point: 

——Make sure the fork system on neutral gear. 

——Moment to fasten bolt cover is 50Nm. 

——Moment of fastening the gearshift shaft 

positioning holder is 40Nm. 

 
 

Special Tool

J-32

DISASSEMBLY AND ASSEMBLY OF INPUT SHAFT NEEDLE BEARING 

 

Disassembly: 

——See the picture, dismantle the needle bearing 

by special tool.

 

 

 

Special Tool

Special Tool

 
 

 

Assembly: 

——See the picture, assemble the input shaft 

needle bearing by special tool, and make sure 
press it to the right position. 

 

Special Tool

Special Tool

 

 

 

 

 

 

 

 

 

 

 

J-33

DISASSEMBLY AND ASSEMBLY OF THE INPUT SHAFT OIL SEAL 

 

Disassembly: 

——It need not to break down the transmission 

when disassemble the input shaft oil seal. 

See the picture, disassemble the input oil seal 

according to the arrowhead direction by special 
tool 

 

Special Tool 

 

Assembly: 

——See the picture, lubricate the lip of the oil seal 

and press the oil seal to its right position by 
special tool.

 

 

 

 

Special Tool 

 

 

 

 

 

 

 

 

 

 

J-34

RESOLUTION GRAPH OF INPUT SHAFT 

 

 

Resolution Of Input Shaft   

1. 5

th

 Synchronizer fixing bolt  2.

Fixing bolt shim 3. 5

th

 Synchronizer

assembly  4. 5

th

 Synchronizer gate

bracket 5. 19 Steel spring 6. 5

th

 Hub

sleeve 7. 5

th

 Clutch hub 8. 18 Gate

9. Fixing screw of rear bearing plate
10. Input shaft rear bearing  11.
Rear bearing plate 12. 4

th

 Driving

gear 13. 4

th

 Synchronizer ring    14.

Snap ring 15.    3

rd

-4

th

 Synchronizer

assembly 16.  3

rd

-4

th

 Hub sleeve

17.  3

rd

-4

th

 Clutch hub 20. Input

shaft 21. Clutch housing 22.
Needle bearing 23. Oil seal of
clutch tappet 24. Bushing of clutch
tappet 25.    3

rd

 Driving gear 26. 3

rd

Synchronizer 27. Transmission
housing 28. Adjustment shim (may
not use) 29. 5

th

 Driving gear plate

30. 5

th

 Driving gear 31. 5

th

Synchronizer ring 

 

J-35

 

 

 

 

 

 

 

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