Chery A series. Manual - part 58

Main points： 

1. Please do not take off the fork shaft from 

5th fork bushing otherwise the fork and 
guide plate will deviate its right position 
and fallout. 

2. Before assemble the gearshift shaft please 

put the transmission at it neutral position. 

——  Inset gearshift shaft and big compression 

spring, fasten the bolt cover by 50Nm 
moment. 

——Screw in gearshift positioning holder 

assembly and fasten it by 40Nm moment. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J-24

ADJUSTMENT OF 5

TH

 FORK 

Adjustment: 
——Adjust the 5th fork as below: 

Turn fork bushing right until the fork bushing 
out X=5mm. 
Pull off selector shaft and turn left shift to 

5th. 

Lift 5th coupling housing sleeve slightly by 

the fork to eliminate the space between the 
driving elements. 

 

 

——Inspect the space between 5th coupling sleeve 

and 5th driving gear. Nominal value a=1mm. 
turn 5th fork bushing and adjust the value to 
1mm if it is necessary. 

 

 

 

Main points: 

Move the slip cap and fork slightly to eliminate the 
free space when measuring the space a. 
 

 

——Fasten the 5th shift fork pad using a special 

tool to support the gearshift fork. At last put 
on the rear housing gasket and rear housing 
assembly. 

——Lubricate the top of clutch separating rod and 

insert. Shift to the gears and check the meshing 
conditions. 

 

Special Tool 

J-25

 

DISASSEMBLY, RESOLUTION GRAPH AND ASSEMBLY OF THE REAR 

HOUSING 

Disassembly: 
The disassembly of the rear housing can be finish even if the transmission is not 
disassembled from the car. The disassembly as below: 

1）Drive the car to the platform. 
2）Disassemble clutch control 

cable assembly. 

3）Disassemble the engine bracket on the transmission 

side. 

4）Lift the vehicle by a lifter. 
5）Screw off the drain bolt under the differential, discharge all the 

transmission oil 

6） 

Take off the fixing bolt of rear housing and dismantle the rear 
housing.

 

 

J-26

Resolution graph: 

 

1. Clamp—release arm    2. Release arm assembly    3. Clutch release shaft oil seal    4. Rear 
housing    5. Fixing bolt    6. Rear housing fixing bolt  7. Clutch release bearing  8. Return 
spring  9. Clutch release finger  10. Back cover  11. Fixing clip  12. Drain bolt    13. Flat 
spacer  14. Spring washer

 

Assembly： 

The assemble process of rear housing is opposite to it’s disassemble process.

 

 

 

 

 

J-27