Content .. 7 8 9 10 ..

Acura RSX Honda Integra. Manual - part 9

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Automatic Transmission and A/T Differential (cont’d)

Item

Measurement

Qualification

Standard or New

Service Limit

Item

Measurement

Qualification

Standard or New

Wire Diameter

O.D.

Free Length

No. of Coil

2-18

Standards and Service Limits

Idler gear shaft

Diameter of needle bearing contact

area

End cover side

32.003

32.013 mm (1.2600

1.2604 in.)

Thickness of cotters

1.39

1.42 mm (0.0547

0.0559 in.)

Reverse idler

gear

Reverse idler gear shaft diameter at

needle bearing contact area

14.99

15.00 mm (0.5902

0.5906 in.)

I.D.

20.007

20.020 mm (0.7877

0.7882 in.)

I.D. of reverse idler gear shaft contact

area on transmission housing

14.800

14.818 mm (0.5827

0.5834 in.)

I.D. of reverse idler gear shaft holder

14.800

14.824 mm (0.5827

0.5836 in.)

ATF pump

ATF pump thrust clearance

0.03

0.06 mm (0.001

0.002 in.)

0.07 mm (0.003 in.)

ATF pump gear-to-body clearance

Drive gear

0.210

0.265 mm (0.0083

0.0104 in.)

Driven gear

0.070

0.125 mm (0.0028

0.0049 in.)

ATF pump driven gear I.D.

14.016

14.034 mm (0.5518

0.5525 in.)

ATF pump driven gear shaft O.D.

13.980

13.990 mm (0.5504

0.5508 in.)

Stator shaft

Needle bearing contact I.D.

Torque converter

side

27.000

27.021 mm (1.063

1.064 in.)

ATF pump side

29.000

29.021 mm (1.1417

1.1426 in.)

Sealing ring contact area I.D.

29.000

29.021 mm (1.1417

1.1426 in.) 29.05 mm (1.144 in.)

Reverse shift

fork

Fork finger thickness

5.90

6.00 mm (0.232

0.236 in.)

5.40 mm (0.213 in.)

Park gear and

pawl

Servo body

Shift fork shaft bore I.D.

14.000

14.010 mm (0.5512

0.5516 in.)

Shift fork shaft valve bore I.D.

37.000

37.039 mm (1.4567

1.4582 in.) 37.045 mm (1.4585 in.)

Regulator valve

body

Sealing ring contact I.D.

29.000

29.021 mm (1.1417

1.1426 in.) 29.05 mm (1.144 in.)

Main valve body

springs

(see page

14-347)

Shift valve A spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Shift valve B spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Shift valve C spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Relief valve spring

1.0 mm

(0.039 in.)

9.6 mm

(0.378 in.)

34.1 mm

(1.343 in.)

10.2

Lock-up control valve spring

0.65 mm

(0.026 in.)

7.1 mm

(0.280 in.)

23.1 mm

(0.909 in.)

12.7

Cooler check valve spring

2002 model

(

1000001

1006166)

0.55 mm

(0.022 in.)

5.8 mm

(0.228 in.)

19.0 mm

(0.748 in.)

9.6

2002 model

(

1006167

and 2003-2006

models

0.85 mm

(0.033 in.)

6.6 mm

(0.260 in.)

27.0 mm

(1.063 in.)

11.3

Servo control valve spring

0.7 mm

(0.028 in.)

6.6 mm

(0.260 in.)

35.7 mm

(1.406 in.)

17.2

Shift valve E spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

When worn or damaged

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Item

Measurement

Qualification

Standard or New

Wire Diameter

O.D.

Free Length

No. of Coil

Item

Measurement

Qualification

Standard or New

Service Limit

2-19

Regulator valve

body springs

(see page

14-349)

Stator reaction spring

4.5 mm

(0.177 in.)

35.4 mm

(1.394 in.)

30.3 mm

(1.193 in.)

1.92

Regulator valve spring A

1.9 mm

(0.075 in.)

14.7 mm

(0.579 in.)

80.6 mm

(3.173 in.)

16.1

Regulator valve spring B

1.6 mm

(0.063 in.)

9.2 mm

(0.362 in.)

44.0 mm

(1.732 in.)

12.5

Torque converter check valve spring

1.2 mm

(0.047 in.)

8.6 mm

(0.339 in.)

33.8 mm

(1.331 in.)

12.2

Lock-up shift valve spring

1.0 mm

(0.039 in.)

6.6 mm

(0.260 in.)

35.5 mm

(1.398 in.)

18.2

3rd accumulator spring

2.5 mm

(0.098 in.)

14.6 mm

(0.575 in.)

29.9 mm

(1.177 in.)

4.9

1st accumulator spring A

2.4 mm

(0.094 in.)

18.6 mm

(0.732 in.)

49.0 mm

(1.929 in.)

7.1

1st accumulator spring B

2.3 mm

(0.091 in.)

12.2 mm

(0.480 in.)

31.5 mm

(1.240 in.)

6.6

Servo body

springs

(see page

14-350)

Shift valve D spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

4th accumulator spring B

2.3 mm

(0.091 in.)

12.2 mm

(0.480 in.)

31.5 mm

(1.240 in.)

6.6

4th accumulator spring A

2.4 mm

(0.094 in.)

18.6 mm

(0.732 in.)

49.0 mm

(1.929 in.)

7.1

2nd accumulator spring B

2.0 mm

(0.079 in.)

10.6 mm

(0.417 in.)

34.0 mm

(1.339 in.)

8.0

2nd accumulator spring A

2.2 mm

(0.087 in.)

16.6 mm

(0.654 in.)

48.2 mm

(1.898 in.)

8.5

5th accumulator spring

2.5 mm

(0.098 in.)

14.6 mm

(0.575 in.)

29.9 mm

(1.177 in.)

4.9

A/T differential

carrier

Pinion shaft contact area I.D.

18.000

18.025 mm (0.709

0.710 in.)

Carrier-to-pinion shaft clearance

0.013

0.054 mm (0.001

0.002 in.)

0.1 mm (0.004 in.)

Driveshaft contact area I.D.

28.015

28.045 mm (1.103

1.104 in.)

Carrier-to-driveshaft clearance

0.035

0.086 mm (0.001

0.003 in.)

0.12 mm (0.005 in.)

Intermediate shaft contact I.D.

28.015

28.045 mm (1.103

1.104 in.)

Carrier-to-intermediate shaft clearance

0.065

0.111 mm (0.003

0.004 in.)

0.12 mm (0.005 in.)

Carrier bearing starting torque

(preload)

For new bearing

2.7

3.9 N·m

(28

40 kgf·cm, 24

35 lbf·in.)

Adjust

For bearing

reused

2.5

3.6 N·m

(25

37 kgf·cm, 22

32 lbf·in.)

Adjust

Final driven gear backlash

(References)

0.087

0.146 mm (0.003

0.006 in.)

0.2 mm (0.008 in.)

A/T differential

pinion gear

Backlash

0.05

0.15 mm (0.002

0.006 in.)

I.D.

18.042

18.066 mm (0.7103

0.7113 in.)

Pinion gear-to-pinion shaft clearance

0.055

0.095 mm (0.0022

0.0037 in.)

0.12 mm (0.005 in.)

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Steering

Suspension

Item

Measurement

Qualification

Standard or New

Item

Measurement

Qualification

Standard or New

Service Limit

2-20

Standards and Service Limits

Steering wheel

Rotational play measured at outside

edge with engine running

10 mm (0

0.39 in.)

Initial turning load measured at

outside edge with engine running

K20A2 engine

(2002-2004

models),

K20Z1 engine

(2005-2006

models)

38.2 N (3.9 kgf, 8.6 lbf)

K20A3 engine

37.2 N (3.8 kgf, 8.4 lbf)

Gearbox

Angle of rack guide screw loosened

from locked position

15° max.

Pump

Output pressure with shut-off valve

closed

K20A2 engine

(2002-2004

models)

7,160

7,850 kPa (73

80 kgf/cm , 1,040

1,140 psi)

K20Z1 engine

(2005-2006

models)

7,360

8,040 kPa (75

82 kgf/cm , 1,070

1,170 psi)

K20A3 engine

6,570

7,260 kPa (67

74 kgf/cm , 950

1,050 psi)

Power steering

fluid

Capacity

Use Honda Power Steering Fluid

Fluid change

0.2 L (0.21 US qt)

System overhaul

K20A3 engine

model (M/T),

K20A2 engine

model (M/T)

0.7 L (0.74 US qt)

System overhaul

K20A3 engine

model (A/T),

K20Z1 engine

model(M/T)

0.8 L (0.85 US qt)

Wheel alignment

Camber

Front

0°00’

45’ (2002-2004 models),

0°30’

45’ (2005-2006

models)

Rear

0°45’

45’ (2002-2004 models),

1°00’

45’ (2005-2006

models)

Caster

Front

1°30’

1° (2002-2004 models), 2°53’

1° (2005-2006 models)

Total Toe-in

Front

3 mm (0

0.12 in.)

Rear

mm (0.08

in.)

Front wheel turning angle

Inward

35°00’

2°

Outward

28°00’ (Reference)

Wheel

Aluminum wheel runout

Axial

0.7 mm (0

0.03 in.)

2.0 mm (0.08 in.)

Radial

0.7 mm (0

0.03 in.)

1.5 mm (0.06 in.)

Steel wheel runout

Axial

1.0 mm (0

0.04 in.)

2.0 mm (0.08 in.)

Radial

1.0 mm (0

0.04 in.)

1.5 mm (0.06 in.)

Wheel bearing

End play

Front

0.05 mm (0

0.002 in.)

Rear

0.05 mm (0

0.002 in.)

0.08

0.04

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Brakes

Air Conditioning

Item

Measurement

Qualification

Standard or New

Service Limit

Item

Measurement

Qualification

Standard or New

2-21

Parking brake

lever

Distance traveled when lever pulled

with 196 N (20 kgf, 44 lbf) of force

7 to 9 clicks

Brake pedal

Pedal height (carpet removed)

M/T

180 mm (7 1/16 in.)

A/T

183 mm (7 3/16 in.)

Free play

5 mm (1/16

3/16 in.)

Master cylinder

Piston-to-pushrod clearance

0.4 mm (0

0.02 in.)

Brake disc

Thickness

Front

K20A2 engine

(2002-2004

models), K20Z1

engine

(2005-2006

models)

24.9

25.1 mm (0.98

0.99 in.)

23.0 mm (0.91 in.)

Front

(K20A3 engine)

20.9

21.1 mm (0.82

0.83 in.)

19.0 mm (0.75 in.)

Rear

8.9

9.1 mm (0.350

0.358 in.)

8.0 mm (0.31 in.)

Runout

Front

0.10 mm (0.004 in.)

Rear

0.10 mm (0.004 in.)

Parallelism

Front and rear

0.015 mm (0.0006 in.)

Brake pad

Thickness

Front

9.5

10.5 mm (0.37

0.41 in.)

1.6 mm (0.06 in.)

Rear

8.5

9.5 mm (0.33

0.37 in.)

1.6 mm (0.06 in.)

Refrigerant

Type

HFC-134a (R-134a)

Capacity of system

500

550 g (17.6

19.4 oz)

Refrigerant oil

Type

KEIHIN: SP-10

(P/N 38897-P13-A01AH or 38899-P13-A01)

Capacity of components

Condenser

25 mL (5/6 fl oz, 0.9 Imp oz)

Evaporator

45 mL (1 1/2 fl oz, 1.6 Imp oz)

Each line and

hose

10 mL (1/3 fl oz, 0.4 lmp oz)

Compressor

130

150 mL (4 1/3

5 fl oz, 4.6

5.3 Imp oz)

Compressor

Field coil resistance

At 68 °F (20 °C)

3.05

3.35

Pulley-to-armature plate clearance

0.35

0.65 mm (0.014

0.026 in.)

Content .. 7 8 9 10 ..