Content .. 5 6 7 8 ..

Acura RSX Honda Integra. Manual - part 7

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Manual Transmission and M/T Differential (5-speed)

Item

Measurement

Qualification

Standard or New

Service Limit

2-10

Standards and Service Limits

Transmission

fluid

Capacity

Use Acura MTF

Fluid change

1.5 L (1.6 US qt)

Overhaul

1.7 L (1.8 US qt)

Mainshaft

End play

0.11

0.17 mm (0.004

0.007 in.)

Adjust

Diameter of bushing surface

20.80

20.85 mm (0.819

0.821 in.)

20.75 mm (0.817 in.)

Diameter of distance collar

31.984

32.000 mm (1.2594

1.2598 in.) 31.93 mm (1.257 in.)

Diameter of ball bearing contact area

(clutch housing side)

27.977

27.990 mm (1.1015

1.1020 in.) 27.92 mm (1.099 in.)

Diameter of needle bearing contact

area

38.984

39.000 mm (1.5348

1.5354 in.) 38.93 mm (1.533 in.)

Diameter of ball bearing contact area

(transmission housing side)

27.987

28.000 mm (1.1019

1.1024 in.) 27.93 mm (1.100 in.)

Runout

0.02 mm (0.001 in.) max.

0.05 mm (0.002 in.)

Mainshaft

3rd, 4th, and 5th

gear

I.D.

44.009

44.025 mm (1.7326

1.7333 in.) 44.08 mm (1.735 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

23.92

23.97 mm (0.941

0.944 in.)

23.80 mm (0.937 in.)

Countershaft

Diameter of needle bearing contact

area (clutch housing side)

40.000

40.015 mm (1.5748

1.5754 in.) 39.95 mm (1.5723 in.)

Diameter of distance collar contact

area

39.937

39.950 mm (1.5723

1.5728 in.) 39.883 mm (1.5702 in.)

Diameter of ball bearing contact area

(transmission housing side)

30.020

30.033 mm (1.1819

1.1824 in.) 29.97 mm (1.180 in.)

Runout

0.02 mm (0.001 in.) max.

0.05 mm (0.002 in.)

35 mm shim-to-bearing inner race

clearance

0.04

0.10 mm (0.0016

0.0039 in.)

Adjust

Countershaft

1st gear

I.D.

52.010

52.029 mm (2.0476

2.0484 in.) 52.08 mm (2.050 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

22.92

22.97 mm (0.902

0.904 in.)

22.87 mm (0.900 in.)

Countershaft

2nd gear

I.D.

52.010

52.029 mm (2.0476

2.0484 in.) 52.08 mm (2.050 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

27.92

27.97 mm (1.099

1.101 in.)

27.87 mm (1.097 in.)

Countershaft

1st gear distance

collar

I.D.

39.95

39.96 mm (1.5728

1.5732 in.)

39.97 mm (1.574 in.)

O.D.

46.989

47.000 mm (1.8499

1.8504 in.) 46.94 mm (1.848 in.)

Length

23.03

23.08 mm (0.907

0.909 in.)

Countershaft

2nd gear

distance collar

I.D.

39.95

39.96 mm (1.5728

1.5732 in.)

39.97 mm (1.574 in.)

O.D.

46.989

47.000 mm (1.8499

1.8504 in.) 46.94 mm (1.848 in.)

Length

28.03

28.08 mm (1.104

1.106 in.)

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Item

Measurement

Qualification

Standard or New

Service Limit

2-11

Mainshaft

4th and 5th gears

distance collar

I.D.

32.00

32.01 mm (1.2598

1.2602 in.)

32.02 mm (1.261 in.)

O.D.

38.989

39.000 mm (1.5350

1.5354 in.) 38.94 mm (1.533 in.)

Length

51.95

52.05 mm (2.045

2.049 in.)

24.03

24.08 mm (0.946

0.948 in.)

MBS distance

collar

I.D.

28.00

28.01 mm (1.102

1.103 in.)

28.02 mm (1.103 in.)

Length

23.95

24.05 mm (0.943

0.947 in.)

Reverse idler

gear

I.D.

20.016

20.043 mm (0.7880

0.7891 in.) 20.90 mm (0.832 in.)

Gear-to-reverse gear shaft clearance

0.036

0.084 mm (0.0014

0.0033 in.)

0.16 mm (0.006 in.)

Synchro ring

Ring-to-gear clearance

Ring pushed

against gear

0.70

1.49 mm (0.028

0.059 in.)

0.4 mm (0.016 in.)

Triple cone

synchro

Outer synchro ring-to-synchro cone

clearance

Ring pushed

against gear

0.70

1.19 mm (0.028

0.047 in.)

0.3 mm (0.012 in.)

Synchro cone-to-gear clearance

Ring pushed

against gear

0.50

1.04 mm (0.020

0.041 in.)

0.3 mm (0.012 in.)

Outer synchro ring-to-gear cone

clearance

Ring pushed

against gear

0.95

1.68 mm (0.037

0.066 in.)

0.6 mm (0.024 in.)

Shift fork

Finger thickness

7.4

7.6 mm (0.29

0.30 in.)

Fork-to-synchro sleeve clearance

0.35

0.65 mm (0.014

0.026 in.)

1.0 mm (0.039 in.)

Reverse shift

fork

Finger thickness

13.4

13.7 mm (0.527

0.539 in.)

Fork-to-reverse idler gear clearance

0.20

0.59 mm (0.007

0.024 in.)

1.3 mm (0.051 in.)

Shift arm

I.D.

13.973

14.000 mm (0.5501

0.5512 in.)

Shift fork diameter at contact area

16.9

17.0 mm (0.665

0.669 in.)

Shift arm-to-shift lever clearance

0.2

0.5 mm (0.007

0.020 in.)

0.62 mm (0.024 in.)

Select lever

Finger width

14.85

14.95 mm (0.585

0.589 in.)

Change lever

Shaft-to-select lever clearance

0.05

0.25 mm (0.002

0.010 in.)

0.50 mm (0.020 in.)

Groove (to select lever)

15.00

15.10 mm (0.591

0.594 in.)

Shaft-to-shift arm clearance

0.013

0.070 mm (0.0005

0.0028 in.)

0.1 mm (0.004 in.)

M/T differential

carrier

Pinion shaft contact area I.D.

18.010

18.028 mm (0.7091

0.7098 in.)

Carrier-to-pinion shaft clearance

0.027

0.057 mm (0.0011

0.0022 in.)

0.1 mm (0.004 in.)

Driveshaft contact area I.D.

28.025

28.045 mm (1.1033

1.1041 in.)

M/T differential

pinion gear

Backlash

0.05

0.15 mm (0.002

0.006 in.)

I.D.

18.042

18.066 mm (0.7103

0.7113 in.)

Pinion gear-to-pinion shaft clearance

0.059

0.095 mm (0.0023

0.0037 in.)

0.15 mm (0.006 in.)

80 mm shim

80 mm shim-to-bearing outer race

clearance in transmission housing

0.10 mm (0

0.0039 in.)

Adjust

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Ｓ６Ｍ６ＡＡ９００００００００００００ＮＤＡＴ０２

Manual Transmission and M/T Differential (6-speed)

Item

Measurement

Qualification

Standard or New

Service Limit

2-12

Standards and Service Limits

Transmission

fluid

Capacity

Use Acura MTF

Fluid change

1.5 L (1.6 US qt)

Overhaul

1.7 L (1.8 US qt)

Mainshaft

End play

0.11

0.17 mm (0.004

0.007 in.)

Adjust

Diameter of bushing surface

20.80

20.85 mm (0.819

0.821 in.)

20.75 mm (0.817 in.)

Diameter of distance collar

31.984

32.000 mm (1.2594

1.2598 in.) 31.93 mm (1.257 in.)

Diameter of ball bearing contact area

(clutch housing side)

27.977

27.990 mm (1.1015

1.1020 in.) 27.92 mm (1.099 in.)

Diameter of needle bearing contact

area

38.984

39.000 mm (1.5348

1.5354 in.) 38.93 mm (1.533 in.)

Diameter of ball bearing contact area

(transmission housing side)

27.987

28.000 mm (1.1019

1.1024 in.) 27.93 mm (1.100 in.)

Runout

0.02 mm (0.001 in.) max.

0.05 mm (0.002 in.)

Mainshaft

3rd, 4th, and 5th

gear

I.D.

44.009

44.025 mm (1.7326

1.7333 in.) 44.08 mm (1.735 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

23.92

23.97 mm (0.941

0.944 in.)

23.80 mm (0.937 in.)

Mainshaft

6th gear

I.D.

40.009

40.025 mm (1.5752

1.5758 in.) 40.08 mm (1.578 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

23.92

23.97 mm (0.941

0.944 in.)

23.80 mm (0.937 in.)

Countershaft

Diameter of needle bearing contact

area (clutch housing side)

35.000

35.015 mm (1.3780

1.3785 in.) 34.95 mm (1.3760 in.)

Diameter of distance collar contact

area

39.937

39.950 mm (1.5723

1.5728 in.) 39.883 mm (1.5702 in.)

Diameter of ball bearing contact area

(transmission housing side)

30.020

30.033 mm (1.1819

1.1824 in.) 29.97 mm (1.180 in.)

Runout

0.02 mm (0.001 in.) max.

0.05 mm (0.002 in.)

35 mm shim-to-bearing inner race

clearance

0.04

0.10 mm (0.0016

0.0039 in.)

Adjust

Countershaft

1st gear

I.D.

52.010

52.029 mm (2.0476

2.0484 in.) 52.08 mm (2.050 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

22.92

22.97 mm (0.902

0.904 in.)

22.87 mm (0.900 in.)

Countershaft

2nd gear

I.D.

52.010

52.029 mm (2.0476

2.0484 in.) 52.08 mm (2.050 in.)

End play

0.06

0.16 mm (0.002

0.006 in.)

0.25 mm (0.010 in.)

Thickness

27.92

27.97 mm (1.099

1.101 in.)

27.87 mm (1.097 in.)

Countershaft

1st gear distance

collar

I.D.

39.95

39.96 mm (1.5728

1.5732 in.)

39.97 mm (1.574 in.)

O.D.

46.989

47.000 mm (1.8499

1.8504 in.) 46.94 mm (1.848 in.)

Length

23.03

23.08 mm (0.907

0.909 in.)

Countershaft

2nd gear

distance collar

I.D.

39.95

39.96 mm (1.5728

1.5732 in.)

39.97 mm (1.574 in.)

O.D.

46.989

47.000 mm (1.8499

1.8504 in.) 46.94 mm (1.848 in.)

Length

28.03

28.08 mm (1.104

1.106 in.)

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０１

Item

Measurement

Qualification

Standard or New

Service Limit

2-13

Mainshaft

4th and 5th gears

distance collar

I.D.

32.00

32.01 mm (1.2598

1.2602 in.)

32.02 mm (1.261 in.)

O.D.

38.989

39.000 mm (1.5350

1.5354 in.) 38.94 mm (1.533 in.)

Length

51.95

52.05 mm (2.045

2.049 in.)

24.03

24.08 mm (0.946

0.948 in.)

Mainshaft

6th gear distance

collar

I.D.

28.00

28.01 mm (1.102

1.103 in.)

28.02 mm (1.103 in.)

O.D.

34.989

35.000 mm (1.3775

1.3779 in.) 34.940 mm (1.3756 in.)

Length

24.03

24.08 mm (0.946

0.948 in.)

Reverse idler

gear

I.D.

20.016

20.043 mm (0.7880

0.7891 in.) 20.90 mm (0.832 in.)

Gear-to-reverse gear shaft clearance

0.036

0.084 mm (0.0014

0.0033 in.)

0.16 mm (0.006 in.)

Synchro ring

(2005-2006

models)

Ring-to-gear clearance

Ring pushed

against gear

0.70

1.49 mm (0.028

0.059 in.)

0.4 mm (0.016 in.)

Double cone

synchro

Outer synchro ring-to-synchro cone

clearance

Ring pushed

against gear

0.70

1.19 mm (0.028

0.047 in.)

0.3 mm (0.012 in.)

Synchro cone-to-gear clearance

Ring pushed

against gear

0.50

1.04 mm (0.020

0.041 in.)

0.3 mm (0.012 in.)

Outer synchro ring-to-gear cone

clearance

Ring pushed

against gear

0.95

1.68 mm (0.037

0.066 in.)

0.6 mm (0.024 in.)

Triple cone

synchro

Outer synchro ring-to-synchro cone

clearance

Ring pushed

against gear

0.70

1.19 mm (0.028

0.047 in.)

0.3 mm (0.012 in.)

Synchro cone-to-gear clearance

Ring pushed

against gear

0.50

1.04 mm (0.020

0.041 in.)

0.3 mm (0.012 in.)

Outer synchro ring-to-gear cone

clearance

Ring pushed

against gear

0.95

1.68 mm (0.037

0.066 in.)

0.6 mm (0.024 in.)

Shift fork

Finger thickness

7.4

7.6 mm (0.29

0.30 in.)

Fork-to-synchro sleeve clearance

0.35

0.65 mm (0.014

0.026 in.)

1.0 mm (0.039 in.)

Reverse shift

fork

Finger thickness

13.4

13.7 mm (0.527

0.539 in.)

Fork-to-reverse idler gear clearance

0.20

0.59 mm (0.007

0.024 in.)

1.3 mm (0.051 in.)

Shift arm

I.D.

13.973

14.000 mm (0.5501

0.5512 in.)

Shift fork diameter at contact area

16.9

17.0 mm (0.665

0.669 in.)

Shift arm-to-shift lever clearance

0.2

0.5 mm (0.007

0.020 in.)

0.62 mm (0.024 in.)

Select lever

Finger width

14.85

14.95 mm (0.585

0.589 in.)

Change lever

Shaft-to-select lever clearance

0.05

0.25 mm (0.002

0.010 in.)

0.50 mm (0.020 in.)

Groove (to select lever)

15.00

15.10 mm (0.591

0.594 in.)

Shaft-to-shift arm clearance

0.013

0.070 mm (0.0005

0.0028 in.)

0.1 mm (0.004 in.)

M/T differential

carrier

Pinion shaft contact area I.D.

18.010

18.028 mm (0.7091

0.7098 in.)

Carrier-to-pinion shaft clearance

0.027

0.057 mm (0.0011

0.0022 in.)

0.1 mm (0.004 in.)

Driveshaft contact area I.D.

28.025

28.045 mm (1.1033

1.1041 in.)

M/T differential

pinion gear

Backlash

0.05

0.15 mm (0.002

0.006 in.)

I.D.

18.042

18.066 mm (0.7103

0.7113 in.)

Pinion gear-to-pinion shaft clearance

0.059

0.095 mm (0.0023

0.0037 in.)

0.15 mm (0.006 in.)

80 mm shim

80 mm shim-to-bearing outer race

clearance in transmission housing

0.10 mm (0

0.0039 in.)

Adjust

Content .. 5 6 7 8 ..