Content .. 6 7 8 9 ..

Acura RSX Honda Integra. Manual - part 8

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Automatic Transmission and A/T Differential

Item

Measurement

Qualification

Standard or New

Service Limit

2-14

Standards and Service Limits

ATF (Automatic

Transmission

Fluid)

Capacity

Use Acura ATF-Z1

Fluid change

2.9 L (3.1 US qt)

Overhaul

6.5 L (6.9 US qt)

ATF pressure

Line pressure

At 2,000 rpm in

N or P position

900

960 kPa

(9.2

9.8 kgf/cm , 130

140 psi)

850 kPa

(8.7 kgf/cm , 120 psi)

1st clutch pressure

At 2,000 rpm in

1st gear in M

position

890

970 kPa

(9.1

9.9 kgf/cm , 130

140 psi)

840 kPa

(8.6 kgf/cm , 120 psi)

2nd clutch pressure

At 2,000 rpm in

2nd gear in M

position

890

970 kPa

(9.1

9.9 kgf/cm , 130

140 psi)

840 kPa

(8.6 kgf/cm , 120 psi)

3rd clutch pressure

At 2,000 rpm in

3rd gear in M

position

890

970 kPa

(9.1

9.9 kgf/cm , 130

140 psi)

840 kPa

(8.6 kgf/cm , 120 psi)

4th clutch pressure

At 2,000 rpm in

4th gear in M

position

890

970 kPa

(9.1

9.9 kgf/cm , 130

140 psi)

840 kPa

(8.6 kgf/cm , 120 psi)

5th clutch pressure

At 2,000 rpm in

5th gear in M

position

890

970 kPa

(9.1

9.9 kgf/cm , 130

140 psi)

840 kPa

(8.6 kgf/cm , 120 psi)

Torque converter

Stall speed

Check with vehicle on level ground

2,100 rpm

1,950

2,250 rpm

Clutch

Clutch end plate-to-top disc clearance

1st

1.23

1.43 mm

(0.048

0.056 in.)

2nd

0.75

0.95 mm

(0.030

0.037 in.)

3rd

0.83

1.03 mm

(0.033

0.041 in.)

4th and 5th

0.73

0.93 mm

(0.029

0.037 in.)

Clutch return spring free length

1st, 2nd, and 3rd

50.8 mm (2.00 in.)

48.8 mm (1.92 in.)

4th and 5th

33.5 mm (1.32 in.)

31.5 mm (1.24 in.)

Clutch disc thickness

1.94 mm (0.076 in.)

Clutch plate thickness

1st, 2nd, and 3rd

2.00 mm (0.079 in.)

When discolored

4th and 5th

(2002-2004

models)

2.00 mm (0.079 in.)

When discolored

4th and 5th

(2005-2006

models)

2.30 mm (0.090 in.)

When discolored

1st and 3rd clutch end plate thickness

Mark 1

2.3 mm (0.091 in.)

When discolored

Mark 2

2.4 mm (0.094 in.)

When discolored

Mark 3

2.5 mm (0.098 in.)

When discolored

Mark 4

2.6 mm (0.102 in.)

When discolored

Mark 5

2.7 mm (0.106 in.)

When discolored

Mark 6

2.8 mm (0.110 in.)

When discolored

Mark 7

2.9 mm (0.114 in.)

When discolored

Mark 8

3.0 mm (0.118 in.)

When discolored

Mark 9

3.1 mm (0.122 in.)

When discolored

Mark 10

3.2 mm (0.126 in.)

When discolored

Mark 11

3.3 mm (0.130 in.)

When discolored

Mark 12

3.4 mm (0.134 in.)

When discolored

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Item

Measurement

Qualification

Standard or New

Service Limit

2-15

Clutch

2nd clutch end plate thickness

Mark 1

2.6 mm (0.102 in.)

When discolored

Mark 2

2.7 mm (0.106 in.)

When discolored

Mark 3

2.8 mm (0.110 in.)

When discolored

Mark 4

2.9 mm (0.114 in.)

When discolored

Mark 5

3.0 mm (0.118 in.)

When discolored

Mark 6

3.1 mm (0.122 in.)

When discolored

Mark 7

3.2 mm (0.126 in.)

When discolored

Mark 8

3.3 mm (0.130 in.)

When discolored

Mark 9

3.4 mm (0.134 in.)

When discolored

4th and 5th clutch end plate thickness

2002 model (

1000001

1021247)

Mark 11

3.1 mm (0.122 in.)

When discolored

Mark 12

3.2 mm (0.126 in.)

When discolored

Mark 13

3.3 mm (0.130 in.)

When discolored

Mark 14

3.4 mm (0.134 in.)

When discolored

Mark 15

3.5 mm (0.138 in.)

When discolored

Mark 16

3.6 mm (0.142 in.)

When discolored

Mark 17

3.7 mm (0.146 in.)

When discolored

Mark 18

3.8 mm (0.150 in.)

When discolored

Mark 19

3.9 mm (0.154 in.)

When discolored

4th and 5th clutch end plate thickness

2002 model (

1021248

) and

2003-2004 models

Mark 1

3.0 mm (0.118 in.)

When discolored

Mark 2

3.1 mm (0.122 in.)

When discolored

Mark 3

3.2 mm (0.126 in.)

When discolored

Mark 4

3.3 mm (0.130 in.)

When discolored

Mark 5

3.4 mm (0.134 in.)

When discolored

Mark 6

3.5 mm (0.138 in.)

When discolored

Mark 7

3.6 mm (0.142 in.)

When discolored

Mark 8

3.7 mm (0.146 in.)

When discolored

Mark 9

3.8 mm (0.150 in.)

When discolored

4th and 5th clutch end plate thickness

2005-2006 models

Mark 1

2.1 mm (0.083 in.)

When discolored

Mark 2

2.2 mm (0.087 in.)

When discolored

Mark 3

2.3 mm (0.091 in.)

When discolored

Mark 4

2.4 mm (0.094 in.)

When discolored

Mark 5

2.5 mm (0.098 in.)

When discolored

Mark 6

2.6 mm (0.102 in.)

When discolored

Mark 7

2.7 mm (0.106 in.)

When discolored

Mark 8

2.8 mm (0.110 in.)

When discolored

Mark 9

2.9 mm (0.114 in.)

When discolored

(cont’d)

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Automatic Transmission and A/T Differential (cont’d)

Item

Measurement

Qualification

Standard or New

Service Limit

2-16

Standards and Service Limits

Mainshaft

Diameter of needle bearing contact

area

At stator shaft

22.984

23.000 mm (0.905

0.906 in.)

At 5th gear

51.975

51.991 mm (2.046

2.047 in.)

At 4th gear collar

33.975

33.991 mm (1.3376

1.3382 in.)

I.D. of gears

5th gear

57.000

57.019 mm (2.2441

2.2448 in.)

4th gear

40.000

40.016 mm (1.5748

1.5754 in.)

End play of gears

5th gear

0.03

0.11 mm (0.001

0.004 in.)

4th gear

0.10

0.22 mm (0.004

0.009 in.)

41 x 68 mm thrust washer thickness

No. 1

6.35 mm (0.250 in.)

No. 2

6.40 mm (0.252 in.)

No. 3

6.45 mm (0.254 in.)

No. 4

6.50 mm (0.256 in.)

No. 5

6.55 mm (0.258 in.)

No. 6

6.60 mm (0.260 in.)

4th gear collar length

66.3

66.4 mm (2.610

2.614 in.)

Length of 4th gear collar flange from

end

19.15

19.30 mm (0.754

0.760 in.)

Sealing ring thickness

1.91

1.97 mm (0.0752

0.0776 in.)

1.86 mm (0.0732 in.)

Width of sealing ring groove

2.025

2.060 mm (0.0797

0.0811 in.)

2.080 mm (0.0819 in.)

Clutch feed pipe O.D.

7.97

7.98 mm (0.3138

0.3142 in.)

7.95 mm (0.313 in.)

Clutch feed pipe bushing I.D.

8.000

8.015 mm (0.3150

0.3156 in.)

8.030 mm (0.3161 in.)

Countershaft

Diameter of needle bearing contact

area

At torque

converter

housing

36.005

36.015 mm (1.4175

1.4179 in.)

At 4th gear

34.982

34.998 mm (1.3772

1.3779 in.)

At reverse gear

collar

39.979

40.000 mm (1.5740

1.5748 in.)

I.D. of gears

4th gear

41.000

41.016 mm (1.6142

1.6148 in.)

Reverse gear

46.000

46.016 mm (1.8110

1.8116 in.)

End play of gears

5th gear

0.00

0.48 mm (0

0.019 in.)

4th gear

0.04

0.12 mm (0.002

0.005 in.)

Reverse gear

0.10

0.25 mm (0.004

0.010 in.)

Length of collars

2002 model (

1000001

1021247)

4th gear collar

24.00

24.05 mm (0.945

0.947 in.)

Distance collar

74.25

74.30 mm (2.923

2.925 in.)

Length of collars, and cotter thickness

2002 model (

1021248

) and

2003-2006 models

Collar

35 x 47 x 7.8 mm

7.7

7.8 mm (0.30

0.31 in.)

57.75

57.80 mm (2.274

2.276 in.)

Cotter thickness

2.00 mm (0.078 in.)

Reverse selector hub width

25.45

25.65 mm (1.002

1.010 in.)

Reverse selector hub O.D.

55.87

55.90 mm (2.200

2.201 in.)

When worn or damaged

Collar

37 x 41 x 57.8 mm

When worn or damaged

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Item

Measurement

Qualification

Standard or New

Service Limit

2-17

Secondary shaft

Diameter of needle bearing contact

area

At 1st gear

39.986

39.999 mm (1.5742

1.5748 in.)

At 2nd gear

39.986

39.999 mm (1.5742

1.5748 in.)

At 3rd gear collar

36.975

36.991 mm (1.4557

1.4563 in.)

I.D. of gears

1st gear

47.000

47.016 mm (1.8504

1.8510 in.)

2nd gear

46.000

46.016 mm (1.8110

1.8116 in.)

3rd gear

43.000

43.016 mm (1.6929

1.6935 in.)

End play of gears

1st gear

0.04

0.12 mm (0.002

0.005 in.)

2nd gear

0.04

0.12 mm (0.002

0.005 in.)

3rd gear

0.10

0.22 mm (0.004

0.009 in.)

37 x 58 mm thrust washer thickness

No. 1

3.900 mm (0.154 in.)

No. 2

3.925 mm (0.155 in.)

No. 3

3.950 mm (0.156 in.)

No. 4

3.975 mm (0.156 in.)

No. 5

4.000 mm (0.157 in.)

No. 6

4.025 mm (0.158 in.)

No. 7

4.050 mm (0.159 in.)

No. 8

4.075 mm (0.160 in.)

No. 9

4.100 mm (0.161 in.)

No. 10

4.125 mm (0.162 in.)

No. 11

4.150 mm (0.163 in.)

No. 12

4.175 mm (0.164 in.)

No. 13

4.200 mm (0.165 in.)

No. 14

4.225 mm (0.166 in.)

No. 15

4.250 mm (0.167 in.)

No. 16

4.275 mm (0.168 in.)

No. 17

4.300 mm (0.169 in.)

No. 18

4.325 mm (0.170 in.)

No. 19

4.350 mm (0.171 in.)

No. 20

4.375 mm (0.172 in.)

40 x 51.5 mm thrust washer thickness

No. 1

4.80 mm (0.189 in.)

No. 2

4.85 mm (0.191 in.)

No. 3

4.90 mm (0.193 in.)

No. 4

4.95 mm (0.195 in.)

No. 5

5.00 mm (0.197 in.)

No. 6

5.05 mm (0.199 in.)

3rd gear collar length

43.9

44.0 mm (1.728

1.732 in.)

Length of 3rd gear collar flange from

end

5.25

5.40 mm (0.207

0.213 in.)

Sealing ring thickness

1.91

1.97 mm (0.0752

0.0776 in.)

1.86 mm (0.0732 in.)

Width of sealing ring groove

2.025

2.060 mm (0.0797

0.0811 in.)

2.080 mm (0.0819 in.)

Clutch feed pipe O.D.

3rd clutch feed

pipe

11.47

11.48 mm (0.4516

0.4520 in.)

11.45 mm (0.4508 in.)

1st clutch feed

pipe

6.97

6.98 mm (0.2744

0.2748 in.)

6.95 mm (0.2736 in.)

Clutch feed pipe bushing I.D.

3rd clutch feed

pipe

11.500

11.518 mm (0.4528

0.4553 in.) 11.530 mm (0.4539 in.)

1st clutch feed

pipe

7.018

7.030 mm (0.2763

0.2768 in.)

7.045 mm (0.2774 in.)

ATF guide of sealing ring contact I.D.

29.000

29.021 mm (1.1417

1.1426 in.) 29.05 mm (1.144 in.)

(cont’d)

When worn or damaged

Content .. 6 7 8 9 ..