FANUC Series 16i / 18i / 160i / 180i - Model A. Maintenance Manual (B-63005EN/01)

2. HARDWARE

B-63005EN/01

NOTE

Separate binding is to separate the bound cables of one

group at least 10 cm from the bound cables of another

group.

Electromagnetic shielding is to shield the bound cables of

one group from the bound cables of another group with a

grounded metal (iron) plate.

If the CNC-MDI cable is not longer than 30 cm, shielding is

not required.

Cabinet

Spindle

Servo

Control

amplifier

unit

Cables of groups

B and C

Duct

To opera-

tor’s panel,

motor, or

other units

Cross section

Cables of group A

Group A

Groups B and C

Shielding plate

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2. HARDWARE

B-63005EN/01

2.15.2

With a CNC machine tool, three ground systems are used.

Grounding

(1) Signal ground system (SG)

Signal ground (SG) provides a reference voltage (0 V) for the electric

signal system.

(2) Frame ground system (FG)

The purposes of frame ground (FG) are to ensure safety and to provide

shielding from external and internal noises. Specifically, the frames

of equipment, unit cases, panels, inter-unit interface cables, and so

forth are shielded.

(3) System ground system

The system ground system is designed to connect the frame ground

system (FG) provided between equipment and units to ground.

Signal ground system

Frame ground system

System ground system

Machine

Power

Servo am-

CNC con-

24 VDC

magnetics

plifier

trol unit

power

unit

supply

Distribution board

Notes on ground system

wiring

D Connect system ground (0 V) to frame ground (FG) at only one point

of the CNC control unit.

D The ground resistance of system ground must not exceed 100 ohms

(class-3 grounding).

D A cable for system grounding must have a cross sectional area

sufficient for flowing accidental currents that can flow to system

ground in case of an accident such as a short-circuit.

(In general, a

cable for system grounding must have a cross sectional area equal to

or greater than that of an AC power cable.)

D As a cable for system grounding, use a cable integrated with an AC

power cable so that power is not supplied when the ground wire is

disconnected.

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2. HARDWARE

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2.15.4

With a power magnetics cabinet, components such as an AC/DC solenoid

and AC/DC relay are used. When turned on and off, these components

Noise Suppressor

generate a high-energy pulse voltage due to coil inductance.

Such a pulse voltage is induced into cables, for example, and can interfere

with electric circuitry.

Notes on spark killer

selection

D Select a CR-type spark killer (for use with AC circuitry) (A varistor

has a function for clamping the peak voltage of a pulse voltage, but

cannot suppress a spike-like voltage. For this reason, the use of a

CR-type spark killer is recommended.)

D As the CR values of a spark killer, use the following with the

steady-state coil current (I (A)) and DC resistance used as references:

1) Resistance (R): Coil DC resistance

2) Electrostatic capacitance (C):

(mF)

I: Coil steady-state current (A)

Equivalent circuit of spark killer

Spark killer

AC relay

Motor

Spark killer

Install a spark killer near a motor, relay, and coil.

NOTE

Use a CR-type noise suppressor. A varistor has a function

for clamping the peak voltage of a pulse voltage, but cannot

suppress a spike-like voltage.

Diode (used for DC circuitry)

As a guideline, select a diode which has

Diode

a breakdown voltage about two times

greater than an applied voltage, and al-

DC relay

lows the flow of a current about two

times higher.

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2. HARDWARE

B-63005EN/01

2.15.5

According to the figure below, clamp all cables that require shielding and

are run to the CNC, servo amplifier, spindle amplifier, and so forth. This

Cable Clamping and

clamping method not only secures cables, but also shields cables. Cable

Shielding

clamping and shielding are a key to stable system operation. Always

perform cable clamping and shielding according to the method described

here.

As shown below, peel off a part of the outer sheath of each cable so that

the shield cover is exposed, then press and retain the exposed part of the

shield against the ground plate with a clamp.

Install a ground plate manufactured by the machine tool builder, as shown

below.

Ground plate

Cable

Clamp

40mm∼80mm

Fig. 2.15.5(a) Cable clamp (1)

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2. HARDWARE

B-63005EN/01

Mounting plate of the machine

ÇÇ

Control unit

ÇÇ

Ground plate

ÇÇ

Clamp

ÇÇ

Shield cover

ÇÇ

Fig. 2.15.5(b) Cable clamp (2)

Prepare a ground plate as shown below.

Ground terminal

(to be connected

to ground)

Clamp mounting hole

Mounting hole

Fig. 2.15.5(c) Ground plate

For a ground plate, use an iron plate that is as thick as 2 mm or more and

is plated with nickel.

175

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

INPUT AND OUTPUT OF DATA

After you change a SRAM module, you must set various data again.

This chapter describes the procedures to input and output the parameters,

the part programs and the tool offset values.

3.1

SETTING PARAMETERS FOR

INPUT/OUTPUT

178

3.2

INPUTTING/OUTPUTTING DATA

180

3.3

INPUT/OUTPUT SUPER CAP DATA

189

3.4

INPUTTING/OUTPUTTING CAP-II DATA

(16i-T)

201

3.5

DUMP / RESTORE OF CAP-II DATE (16i-T)

203

3.6

CLEARING CAP-II DATE (16i-T)

204

3.7

DATA INPUT/OUTPUT ON THE

ALL IO SCREEN

206

3.8

DATA INPUT/OUTPUT USING

A MEMORY CARD

227

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.1

SETTING

PARAMETERS

FOR INPUT/OUTPUT

D Setting procedure of

Set to MDI mode or emergency stop state.

parameters

OFFSET

Press

SETTING

key several times or press soft key [SETING] to display

SETTING (HANDY) screen.

Set the cursor to PARAMETER WRITE and, press

and

INPUT

keys in this order. Here alarm 100 will be displayed.

Press

SYSTEM

key several times to display the following screen.

PARAMETER (SETTING)

O1234N12345

0000

SEQ

INI ISO TVC

0001

FCV

0012

RMV

MIR

0020 I/O CHANNEL

0 T0000

REF **** *** ***

10:15:30

[ F SRH ][ READ

][ PUNCH ][DELETE ][

]

To make the cursor display in bit unit,

press the cursor key

Press soft key[(OPRT)] and the following operation menu

displayed.

1) Soft key [NO. SRH] : Searched by number.

Examination) Parameter number → [NO. SRH].

2) Soft key [ON : 1] :

Item with cursor position is set to 1

(bit parameter)

3) Soft key [OFF : 0] : Item with cursor position is set to 0

(bit parameter)

4) Soft key [+INPUT] : Input value is added to the value at cursor

(word type)

5) Soft key [INPUT] : Input value is replaced with the value at

cursor (word type)

6) Soft key [READ] : Parameters are input from reader/puncher

interface.

7) Soft key [PUNCH] : Parameters are output to reader/puncher

interface.

After the parameters have been input, set PARAMETER WRITE on

the SETTING screen to 0. Press

RESET

to release alram 100.

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3. INPUT AND OUTPUT OF DATA

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Convenient method

To change parameters in bit unit, press cursor key

then the cursor becomes bit length and you can set parameters bit

by bit (Bit parameter only).

To set data consecutively, use

EOB

key.

(Ex.1)

EOB

INPUT

This key sequence sets data as follows:

1234

⇒

4567

9999

(Ex.2)

EOB

INPUT

This key sequence sets data as follows:

1234

⇒

9999

To set the same data sequentially, press

(Ex.)

EOB

INPUT

This key sequence sets data as follows:

1234

⇒

1234

Bit parameters can be set as follows:

(Ex.)

EOB

INPUT

This key sequence sets data as follows:

0 0 0 0 0 0 0 0

0 0 0 1 1 0 0 0

0 0 0 0 0 0 0 0

⇒ 0 0 0 1 1 0 0 0

0 0 0 0 0 0 0 0

0 0 0 11 0 0 0

0 0 0 0 0 0 0 0

After the required parameters are set, set PARAMETER WRITE to

179

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

The main CPU memorized the following data.

3.2

Outputting the data 1/O device while the CNC is rurnning normally

INPUTTING/

(1) CNC paramter

OUTPUTTING

(2) PMC parameter

DATA

(3) Pitch error compensation amount

(4) Custom macro variable values

(5) Tool compensation amount

(6) Part program (machining program, custom macro program)

Be sure that data output cannot be done in an alarm status.

3.2.1

Parameters required for output are as follows :

Confirming the

Parameters Required for

Data Output

0000

ISO

#1 (ISO)

0 :

Output with EIA code

1 :

Output with ISO code (FANUC cassette)

0020

Selection of I/O channel

0 :

Channel 1 (JD36A of mother board)

1 :

Channel 1 (JD36A of mother board)

2 :

Channel 2 (JD36B of mother board)

3 :

Channel 3 (JD38A of serial communication board)

0101

NFD

ASI

SB2

#7 (NFD)

0 :

Feed is output when data is output.

1 :

Feed is not output when data is output.

#3 (ASI)l

0 :

EIA or ISO code is used for input/output data.

1 :

ASCII code is used.

#0 (SB2)

0 :

No. of stop bits is 1.

l 1 : No. of stop bits is 2.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

0102

pecification number of input/output device

RS-232-C (control codes DC1 to DC4 used)

FANUC bubble cassette B1/B2

FANUC Floppy cassette adapter F1

PROGRAM FILE Mate. FANUC FA card adapter ,FANUC

Floppy cassette adapter, FSP-H

Not used

Portable tape reader

FANUC PPR, FSP-G, FSP-H

0103

Baud Rate

200

2400

100

300

l10:

4800

110

600

11:

9600

150

1200

12:

19200 [BPS]

3.2.2

In case of PPR, steps 2 and 3 are not required.

Outputting CNC

1. Select EDIT mode.

Parameters

PROG

Press PROG key and soft key PRGRM to select a program text.

3. Press soft key [(OPRT)] and soft key

And then, put out the head of file by pressing [FSRH]

[EXEC].

4. Press

SYSTEM

key and soft key [PARAM] to display parameter screen.

5. Press soft key [(OPRT)] ,and soft key

6. Press soft key [PUNCH] and [EXEC],and the parameters are started

to be output.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.2.3

Outputting PMC

1. Select MDI mode.

Parameters

OFFSET

2. Press

SETTING

key then soft key [SETTING] to select a setting screen.

3. Set the cursor to PARAMETER WRITE and input

and

INPUT

At this time, alarm 100 will be generated.

4. Press

SYSTEM

key and soft key [PMC].

5. Press soft key [PMCPRM] and soft key [KEEPRL]

6. Set the cursor to K17 and set the first bit to 1.

INPUT

Where, mark x is a former value

Thus, data input/output screen has been selected.

7. Select EDIT mode.

8. Press soft key

then key

9. Press soft key [I/O] and set the parameters on I/O.

Item selection cursor moves to the following item after data of an item

is set.

10.In CHANNEL NO item, input

INPUT

to select I/O channel 1.

11.In DEVICE item, press soft key [FDCAS] to select the floppy cassette.

12.In KIND DATA item, press soft key [PARAM].

13.In FUNCTION item, press soft key [WRITE].

14.In FILE No item, specify a file name. In this example input as follows:

INPUT

15.Press soft key [EXEC]. Then PMC parameters are started to be output.

16.After the PMC parameters have been output, set PARAMETER

WRITE to 0.

17.Press

RESET

to release alarm 100.

3.2.4

Outputting Pitch Error

1. Select EDIT mode.

Compensation Amount

2. Press

SYSTEM

key several times, press soft key [PARAM],

and

[PITCH] to select the SETTING screen for pitch error amount.

3. Press soft key [(OPRT)] and

4. Press soft key [PUNCH] and [EXEC], then pitch error compensation

amount is started to be output.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.2.5

When custom macro function is equipped, values of variable no. 500 and

later are output.

Outputting Custom

Macro Variable Values

OFFSET

1. Press

SETTING

key.

2. Press

key and soft key [MACRO] to select custom macro

variable screen.

3. Press soft key [(OPRT)] and then key

4. Press soft key [PUNCH] and [EXEC], then custom macro variable

values are output.

3.2.6

Outputting Tool

1. Select EDIT mode.

Compensation Amount

OFFSET

2. Press

SETTING

key and soft key

[OFFSET] to display the tool

compensation amount screen.

3. Press [(OPRT)] key and soft key

4. Press soft key [PUNCH] an [EXEC] key, and the tool compensation

amount is started to be output.

3.2.7

Outputting Part Program

1. Confirm the following parameters. If 1 is set, set to the MDI mode and

set it to 0.

3202

NE9

NE8

#4 (NE9) l

0 : Programs of 9000s are edited.

1 : Programs of 9000s can be protected.

#0 (NE8) l

0 : Programs of 8000s are edited.

1 : Programs of 8000s can be protected.

2. Select EDIT mode.

3. Press PROG key and press soft key [PRGRM] to display program

text.

4. Press [(OPRT)] key and press soft key

5. Input a program number to be output. To output all programs input as:

6. Press [PUNCH] and [EXEC] key, then program output is started.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.2.8

Inputting CNC

Set to the emergency stop state.

Parameters

Confirm that the patameters required to input data is correct.

1) Press OFFSET/SETTING key several times, and press [SETING]

to display SETTING screen.

2) Confirm that PARAMETER WRITE=1.

3) Press SYSTEM key to select the parameter screen.

0020

Selectionof I/O channel

l 0 : Channel 1 (JD36A of mother board)

1 :

Channel 1

(JD36A of mother board)

2 :

Channel 2

(JD36B of mother board)

3 :

Channel 3

(JD38A of serial communication board)

0101

NFD

ASI

SB2

#7 (NFD)

0 :

Feed is output when punching out.

1 :

Feed is not output when punching out.

#3 (ASI)

0 :

EIA or ISO code is used.

1 :

ASCII code is used.

#0 (SB2)

0 :

No. of stop bits is 1.

l 1 : No. of stop bits is 2.

0102

Specification number of I/O device

RS-232-C (control codes DC1 to DC4 are used.)

FANUC Bubble cassette B1/B2

FANUCFloppy cassette F1

PROGRAM FILE Mate, FANUC FA Card adapter, FANUC

Floppy casette adapter, FSP-H, FANUC Handy File

Not used

Portable tape reader

FANUC PPR, FSP-G, FSP-H

184

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

0103

Baud rate

200

2400

100

300

l10:

4800

110

600

11:

9600

150

1200

12:

19200 [BPS]

Press soft key [(OPRT)] and soft key

Press soft key [READ] and [EXEC]. Then input of parameters are

started.

Because alarm 300 will generate for the system with absolute pulse

coder, set parameter 1815#5 to 0.

Alarm 300 is issued if the system employs an absolute pulse coder.

In such a case, perform reference position return again.

1815

APCx

#5(APCx)

0 :

Position detector is other than absolute pulse coder.

1 :

Position detector is absolute pulse coder.

After the parameters have been input, turn off the power once then turn

it on.

3.2.9

Set the emergency stop state.

Operation of 12 is not required when PPR is used.

Inputting PMC

1. Turn off (KEY4=1) the program protect key.

Parameters

OFFSET

2. Press

SETTING

key and soft key [SETTING] to select the SETTING

screen.

3. Confirm that PARAMETER WRITE=1.

4. Press

SYSTEM

key and soft key [PMC].

5. Press soft key [PMCPRM] and soft key [KEEPRL].

6. Set the cursor to K17 and set bit 1 to 1.

INPUT

7. Press

key and

key.

8. Press soft key [I/O] and set the parameters required for I/O.

Item selection cursor displays the next item after an item is set.

9. In CHANNEL item , press

INPUT

to select channel 1.

10.In DEVICE item, press [FDCAS] key to select the floppy cassette.

11.In FUNCTION item, press soft key [READ] to input data

12.In FILE NO item, press

INPUT

to select file no. 2.

13.Press soft key [EXECT] and the PMC parameters are started to be

input.

14.After data has been read, turn off power and turn it on.

185

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.2.10

1. Release the emergency stop and select EDIT mode.

Inputting Pitch Error

2. Confirm that PARAMETER WRITE=1 on the setting screen.

Compensation Amount

3. Press

PROG

key and soft key [PRGRM] to display program contents.

4. Press soft key [(OPRT)],

, [F SRH], and

[EXEC] to select

the pitch error compensation file.

5. Press

SYSTEM

key several times, soft key

[PARAM],

and

[PITCH] to select the screen for pitch error compensation amount.

6. Press soft key [(OPRT)] and

key.

7. Press soft key

[READ] and

[EXEC], then the pitch error

compensation amount is started to be input.

OFFSET

8. After data has been input, press

SETTING

key twice to display the

SETTING screen and return the PARAMETER WRITE to 0.

3.2.11

If the system is equipped with the custom macro fucntion, input the

variable values.

Inputting Custom Macro

For PPR, item 4 is not required.

Variable Values

Confirm that EDIT mode is selected.

Turn off the program protect key (KEY2=1).

Press

PROG

key then soft key [PRGRM] to display program contents.

Press soft key [(OPRT)],

, [F SRH], and

[EXEC] to select

a file.

Press soft key [(OPRT)] and key

Press address

, a program number (0001 for example), soft key

[READ] and [EXEC] key, then custom macro variable values are

started to be input.

Input a program number that is not used.

Select MEMORY mode on the machine operator’s panel and press

cycle start button.

When the program is executed, macro variables are set.

OFFSET

Press

SETTING

key,

key and soft key [MACRO] to select the custom

macro variable screen.

Press 500 and soft key [NO SRH] to display variable number 500 and

confirm the custom macro variables are set correctly.

Of the data displayed, 0 and vacant differ in meaning.

Vacant is an undefined variable. To set vacant, press soft key

[INPUT].

10.Select EDIT mode again.

11.Press

PROG

key to select the program display screen.

186

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

12.Press address O and a program number (0001 for example) ,then press

DELETE

to delete the program.

3.2.12

Item 4 is not required for PPR.

Inputting Tool

1. Select the EDIT mode.

Compensation Amount

2. Turn off the program protect (KEY=1).

3. Press

PROG

key, and press soft key[PRGRM] to display the program

contents screen.

4. Press soft key [(OPRT)],

, [F SRH], and

[EXEC] to select

the tool compensation amount file.

OFFSET

5. Press

SETTING

key, and soft key

[OFFSET] to display the tool

compensation amount screen.

6. Press soft key [(OPRT)] and

key.

7. Press [READ] key and [EXEC] key and data input is started.

Confirm the following parameters. If 1 is set, set it to 0.

3.2.13

(Change it in MDI mode).

Inputting Part Programs

3201

NPE

RAL

#6 (NPE)

When programs are registered in part program storage area, M02,M30

and M99 are:

0 : regarded as the end of program.

1 : not regarded as the end of porgram.

#1 (RAL)

When programs are registered:

0 : All programs are registered.

1 : Only one program is registered.

3202

NE9

NE8

#4 (NE9)

0 : Programs of 9000s can be edited.

1 : Programs of 9000s are protected.

#0 (NE8)

0 : Programs of 8000s can be edited.

1 : Programs of 8000s are protected.

For PPR, item 4 is not required.

187

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.3

INPUT/OUTPUT

SUPER CAP DATA

3.3.1

The following operation allows all the data used for Super CAP M to be

input and output in a lump.

Input/Output of

Conversational Data in a

Confirm the parameters shown below:

Lump(Super CAP M)

P0020: I/O CHANNEL (select I/O device)

P0102: I/O device number

P0103: Baud rate

for 4800 bauds

for 9600 bauds

Select EDIT mode.

Press function key

PROG

and press soft key [CAP].

Press soft key [8] (C.A.P DATA) on the basic menu screen.Serial 16i

Conversational Data Screen

C.A.P. DATA

DATA

PRE-

SET DATA OF PRE-

INPUT OR OUTPUT OF DATA

TOOLS BEFORE C.A.P.

I/O

TOOL

PROGRAMMING

TOOL

DISPLAY AND SET

FILE

VARIOUS DATA OF

TOOLS REGISTERED

TOOL

DISPLAY THE DIREC-

DRCTRY

TORY OF TOOLS IN

TOOL FILE

DEF.

DIVIDE

DISPLAY THE DIREC-

DISPLAY DEFAULT DATA

FILE

TOLDIR

TORY OF DIVIDE

TOOLS IN TOOL FILE

DISPLAY A LIST OF TOOL

TOOL

F.S.

DISPLAY AND SET

USED

FILE

DATA OF CUTTING

SET T-ORDER FOR T-OR-

DER CHANGE

CONDITION

SELECT FROM SOFT KEY

DATA

DEF.

TOOL

PRE-

TOOL

DIVIDE

F.S.

I/O

FILE

USED

TOOL

FILE

DRCTRY

TOLDIR

FILE

5. Press soft key [DATA I/O].

189

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

Series16i Conversational Data Screen

DATA I/O

@ READ

DATA I/O PARA GUIDE

READ

I/O CHANNEL

EXEC

@ PUNCH

I/O DEVICE NO.

@ ALL CAP DATA

PUNCH

@ DEFAULT DATA

EXEC

@ PRE-TOOL LIST

@ TOOL FILE

@ CUT COND FILE

SELECT FROM SOFT-KEY

FLOPPY

READ

PUNCH

ALL

DEF.

PRE-

TOOL

F.S.

DIR

DATA

FILE

TOOL

FILE

6. Press soft key [READ] or [PUNCH].

7. Press soft key [ALL DATA].

8. For read, input a file no. and press soft key [READ EXEC].(Specify

a file no. for all data).

READ FILE NO. =

FLOPPY

PUNCH

ALL

DEF.

PRE-

F.S.

READ

TOOL

DIR

EXEC

DATA

FILE

TOOL

FILE

⋅For punch, press soft key [PUNCH EXEC].

SELECT FROM SOFT KEYS

FLOPPY

ALL

DEF.

PRE-

F.S.

READ

PUNCH

TOOL

DIR

EXEC

DATA

FILE

TOOL

FILE

The above operation reads and punches default data, pre-tool list, tool file

and F.S. file in a lump.

190

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.3.2

You can input and output files individually.

Execute the same operations from step 1 to 6 in the previous section 3.3.1.

Input and Output of Each

(1) Reading or Punching default files

File (Super CAP M)

Press [DEF. FILE].

@ For reading, input a file no. for default data and press soft key

[READ EXEC]. (Specify a file number of default file).

@ For punching, press [PUNCH EXEC].

(2) Reading or punching pre-tool list

Press PRE-TOOL.

@ For reading, press a file number and soft key [READ EXEC].

(Specify a file number of pre-tool list).

@ For punching, press soft key [PUNCH EXEC].

(3) Reading or Punching tool file

Press TOOL FILE.

@ For reading, press a file number and pres soft key

[READ EXEC]. (Specify file number of tool file).

@ For punching, press [PUNCH EXEC].

(4) Reading or Punching F, S file

Press F.S. FILE.

@ For reading, press a file no. and press soft key

[READ EXEC].(Specify a file no. of F.S. FILE).

@ For punching, press [PUNCH EXEC].

This feature allows NC parameters, offsets, NC programs, PMC

3.3.3

parameters and so on to be input/output from/to a general I/O device such

Input and output of

as FANUC cassette adapter or the like.

CAP Data

(Super CAP T)

1. Data that can be input/output

(1) NC parameters: All parameters except for optional parameters

and a parameter that specifies the no. of

axes.(No. 1010)

(2) Offset values:

All data of wear/geometry data

(3) NC programs:

All the NC programs

(4) PMC parameters: All data of counter, keep relay, timer and other

data

(5) Tool File:

All data of tool data file, F.S. data, roughness

data, pre-tool list and chuck/tailstock figure

data.

(6) CAP program:

All the CAP program (Cannot input/output

individual program)

CAUTION

You should input/output NC parameters separately. You

can input/output other data in a lump.

191

3. INPUT AND OUTPUT OF DATA

B-63005EN/01

Output of conversutional

Operation for outputting data in a lump

data in a lump

(1) Connect external I/O device and set necessary parameters.

@ Channel at NC side=0

@ Stop bit=2

@ Parity=No

@ Length of character=8

@ Baud rate=Depends on NC parameter no. 0103.

@ XON/OFF control=Yes

(2) Select EDIT mode. For path 2, select screen of tool post 1.

(3) Display basic menu screen, press [+] key to display the 2 nd page

soft keys.

(4) Press [17] to display the following data I/O menu screen.

[Data I/O menu Screen]

DATA I/O SCREEN

[CAP:HEAD-L]

SINGLE

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

2. NC OFFSET (HD1)

5. NC OFFSET (HD2)

8. CAP TOOL FILE

3. NC PROGRAM (HD1)

6. NC PROGRAM (HD2)

9. CAP PROGRAM

4. PMC PARAMETER

READ

PUNCH

I/O

SET UP

CAUTION

For one-path control CNC, data select menu on tool post 2

is not displayed.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

(5) Press [PUNCH] and the following screen is displayed.

DATA I/O SCREEN

[CAP:HEAD-L]

PUNCH

SINGLE

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

2. NC OFFSET(HD1)

5. NC OFFSET(HD2)

8. CAP TOOL FILE

3. NC PROGRAM(HD1)

6. NC PROGRAM(HD2)

9. CAP PROGRAM

4. PMC PARAMETER

SELECT THE DATA WHICH YOU WANT TO PUNCH OUT

PMC

CAP

CAP-

NC HD2

SELECT

PARAM

OFFSET

PROG

PARAM

TOOL

PROG

PARAM

OFFSET PROG

END

NOTE

For one-path control CNC, the following soft keys are

displayed.

PMC

CAP

CAP-

I/O

PRE-PG

SELECT

PARAM

OFFSET

PROG

PARAM

TOOL

PROG

SET UP

END

(6) Press a soft key corresponding to data to be output. Selected data

is displayed by green character in reverse video.

Select all the data to be output and press [SELECT END].

CAUTION

NC parameters can be output only separately. If NC

parameters are selected to be output with other data, other

data is canceled.

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3. INPUT AND OUTPUT OF DATA

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[NC PROG] or [NC HD2 PROG]

(For path 2, when [NC PROG] is pressed, the following screen is

displayed.)

DATA I/O SCREEN

[CAP:HEAD-L]

PUNCH

SINGLE

REGISTEREPROGRAMS

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

***HEAD 1***

00012

00110

00120

2. NC OFFSET (HD1)

5. NC OFFSET (HD2)

8. CAP TOOL FILE

00150

00160

3. NC PROGRAM (HD1) 6. NC PROGRAM (HD2)

9. CAP PROGRAM

4. PMC PARAMETER

SELECT THE DATA WHICH YOU WANT TO PUNCH OUT

ALL

SELECT

CANCEL SELECT

SELECT

CANCEL

END

[ALL SELECT] Press this key to output all the programs.When you

press this key, the following menu is displayed.

EXEC REALLY? YES: [EXEC], NO: [CANCEL]]

EXEC

CANCEL

To execute punching all the programs, press [EXEC] and when it is not

needed, press [CANCEL].

[ALL CANCEL]

Press this key to cancel outputting all the data.

When this key is pressed, the same soft key as

when [ALL SELECT] is pressed is displayed.

To execute cancelling, press [EXEC]; to cancel

cancelling, press [CANCEL].

[SELECT]

When you specify a NC program to be punched,

move the cursor to the program number and

press this key.

[CANCEL]

To cancel outputting NC programs, press this

key.

[SELECT END]

When you finsh specification of punching, press

this key.

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3. INPUT AND OUTPUT OF DATA

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(7) The following screen is displayed when you press [SELECT

END]. To start punching, press [EXEC] and to cancel punching,

press [CANCEL].

DATA I/O SCREEN

[CAP:HEAD-L]

PUNCH

SINGLE

1. NC PARAMETER (HD1)

7. NC PARAMETER (HD2)

2. NC OFFSET (HD1)

5. NCOFFSET (HD2)

8. CAP TOOL FILE

3. NC PROGRAM (HD1)

6. NCPROGRAM (HD2)

9. CAP PROGRAM

4. PMC PARAMETER

EXEC REALLY? YES: [EXEC] NO [CANCEL]

I/O

EXEC

CANCEL

SET UP

When data punching starts, “OUTPUTTING” blinks on the lower

right corner of the screen. The data being output is indicated by

blinks of yellow characters in reverse video. When data outputting

finishes, the data is shown in blue color. If outputting finishes with

an error generated, the data is shown in red.

NOTE

The data format output by the above funciton is different

from the data format input/output in an individual operation.

Therefore, output data by this function cannot be used for

inputting.

Data format is different between 1-path and 2-path for

two-path control.

The data that can be input by the input/output in a lump

function is limited to data output by the same function.

The range of PMC parameters to be output can be specified

by the following NC parameter.

NC parameter

9090

PMCIOS

: The start address number of D area of the PMC parameters to be output.

9091

PMCIOE

: The end address number of D area of PMC parameters to be output.

No.9090(PMCIOS)=0, No.9091(PMCIOE)=0

: All the PMC parameters including keep relays, counters, timers and data

are output.

No.9090(PMCIOS)=No.9091(PMCIOE) : 0

: D area data (one data) of the specified address number is output.

No.9090(PMCIOS) < No.9091(PMCIOE)

: D area data of PMC parameters from the specified starting address

number to the ending address number are output.

No.9090(PMCIOS) > No.9091(PMCIOE)

: All the data in D area are output.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

Input of conversational

Data output by using the function for inputting/outputting data in a lump

data in a lump

can also be input by using that function.

1. Set optional parameters and the parameter for specifying the number

of axes (parameter No. 1010) manually before reading NC parameters.

2. In the same way as output operation, connect an external I/O device

and set necessary parameters, such as device selection.

3. Select EDIT mode. For a two-path system, select the screen for tool

post 1.

4. Release protection for each data item to be input.

1) NC parameter: Set ”PARAMETER WRITE” in the setting data

to 1.

2) Offset: Turn off offset data protection (KEY1 = 1).

3) NC program: Turn off program protection (KEY3 = 1).

4) PMC parameter: Set ”PARAMETER WRITE” in the setting

data to 1.

5) Tool file: Turn off offset data protection (KEY1 = 1).

6) Conversational program: Turn off program protection (KEY3 = 1).

5. Display the data input/output menu screen.

6. Press [READ] to display the following screen.

DATA I/O SCREEN

[CAP:HEAD-L]

READ

SINGLE

1. NC PARAMETER(HD1)

7. NC PARAMETER(HD2)

2. NC OFFSET (HD1)

5. NC OFFSET (HD2)

8. CAP TOOL FILE

3. NC PROGRAM (HD1)

6. NC PROGRAM (HD2)

9. CAP PROGRAM

4. PMC PARAMETER

SELECT THE FILE WHICH YOU WANT TO READ

NC HD2

I/O

PRE-

EXE

OTH-

PARAM

ERS

CAUTION

For a single-path system, the data selection menu for tool

post 2 is not displayed.

When the I/O device is other than the FANUC cassette

adapter, soft keys [NC PARAM], [OTHERS], and [NC HD2

PARAM] are not displayed.

7. Make preparations for the data to be read (including a search for the

beginning of the data) when an I/O device other than the FANUC

cassette adapter is used.

When the FANUC cassette adapter is used, the data can be retrieved

automatically, such that no preparation is required.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

8. To input NC parameters for tool post 1, press [NC PARAM]. To input

NC parameters for tool post 2, press [NC HD2 PARAM].

To input data other than NC parameters, press [OTHERS]. The

selected data is indicated by green characters in reverse video. When

input of data other than parameters is specified, however, all the data

is indicated by green characters in reverse video because the data to be

actually read is not determined beforehand.

9. Press [EXEC] to display the following soft keys.

EXEC REALLY YES:

[EXEC]

NO;

[CANCEL]

I/O

EXE

CAN-

SET

CEL

10.Press [EXEC] to start data input or press [CAN] to cancel data input.

For data other than NC parameters, if multiple data items have been

output at a time, they can also be input at a time.

During data input, ”INPUTTING” blinks on the lower-right corner

of the screen. The data being input is displayed by blinks of yellow

characters in reverse video. When data input terminates normally, it

is indicated by blue characters; if data input terminates with an error,

the data is indicated by red characters.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

3.3.4

Files can be read and punched individually.

Input and Output of

Each File

(Super CAP T)

Output of conversational

Conversational machining programs can be output and saved to an

machining programs

external memory unit via a reader/punch interface.

After switching to EDIT mode, display the registered program list screen

for editing. Enter the number of the machining program to be output using

numeric keys, or position the cursor to the program number then press

[PUNCH]. The following soft keys used to confirm operation are

displayed.

PROGRAM NO.

1234

³SFTKY

INITAL SET FC25

BAR

PROC(01)

BAR

OUTER END

HEAD-L

ROUGH

T0505

PROC(02)

BAR

OUTER END

HEAD-L

FIN

T0505

PROC(03)

TRANS

PROC(04)

BAR

OUTER END

HEAD-R

ROUGH

T0505

PROC(05)

BAR

OUTER END

HEAD-R

FIN

T0505

CAN-

EXE

CEL

When [EXEC] is pressed, punch-out of the specified program starts.

When [CAN] is pressed, punch-out operation is canceled and the

previous state is restored.

To output all the machining programs, specify -9999 for the program

number.

When the output device is the FANUC cassette adapter, a new file is

created immediately after the existing files.

Upon the start of outputting machining programs, ”OUTPUTTING”

blinks at the bottom of the screen, until the output operation ends.

NOTE

Only a machining program created with the conversational

input function can be output by applying the above

procedure.

A machining program created using the NC program screen

cannot be output by applying the above procedure.

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3. INPUT AND OUTPUT OF DATA

B-63005EN/01

Input of conversational

The machining program punched out by applying the procedure described

machining programs

on the previous page can be read into the NC via a reader/punch interface.

Before attempting to read a program, release the memory protect switch

on the machine operator’s panel.

After switching to EDIT mode, display the registered program list screen

for editing, then press [READ]. The following message prompting the

user to input the file number is displayed, as well as the soft keys used to

confirm operation.

PROGRAM NO.

³SFTKY

INITAL SET FC25

BAR

PROC(01)

BAR

OUTER END

HEAD-L

ROUGH

T0505

PROC(02)

BAR

OUTER END

HEAD-L

FIN

T0505

PROC(03)

TRANS

PROC(04)

BAR

OUTER END

HEAD-R

ROUGH

T0505

PROC(05)

BAR

OUTER END

HEAD-R

FIN

T0505

CAN-

EXE

CEL

Enter the number of the file containing the machining program to be input,

using numeric keys, then press [EXEC]. Reading of the machining

program starts. When the input device is FANUC PPR, press [EXEC]

without inputting a file number.

When [CAN] is pressed, read operation is canceled and the previous state

is restored.

Upon the start of inputting machining programs, ”INPUTTING” blinks

at the bottom of the screen, until the input operation ends.

NOTE

Only a machining program created with the conversational

input function can be input by applying the above

procedure.

A machining program created using the NC program screen

cannot be input by applying the above procedure.

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FANUC Series 16i / 18i / 160i / 180i - Model A. Maintenance Manual (B-63005EN/01) - page 7