Kawasaki Robot Controller E Series. Reference Manual (2015) - page 17

 

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Kawasaki Robot Controller E Series. Reference Manual (2015) - page 17

 

 

Appendix 3 Euler’s OAT Angles
Kawasaki Robot AS Language Reference Manual
APPENDIX 3 EULER’S O,A,T ANGLES
Z
z
A
y
T
X
O
O
Y
A
X
T
Y
x
X
The orientation of a coordinate system (x,y,z) with respect to the base coordinate system
(X,Y,Z) is generally expressed using the Euler’s OAT angles. As shown in the figure above,
the three angles can be defined as follows. In the figure above, the two coordinate systems
(x,y,z)and (X,Y,Z)share the same origin.
O: The angle between Zz plane and XZ plane
A: The angle between z axis and Z axis
T: The angle between x axis and X axis
X axis is on the Zz plane and the angle between this axis and the z axis is 90.
These three angles can also be said to represent the angles of rotations necessary for the base
coordinate system (X,Y,Z) to coincide with the coordinate system (x,y,z). The order of
rotation must not be changed, or else will result differently.
1. O rotation of the coordinate system (X,Y,Z) around Z axis.
(This moves (X,Y,Z) to
(X,Y,Z).)
2. A rotation of the coordinate system (X,Y,Z) around Y axis.
(This moves (X,Y,Z) to
(X,Y,z).)
3. T rotation of the coordinate system (X,Y,z) around z axis.
(This moves (X,Y,z) to
(x,y,z).)
Furthermore, this can be considered in terms of polar coordinate values. When point P, which is
on the z axis at the distance of d from the origin, is written as (d, A, O), then O and A in these
coordinate values are equal to O and A described above. The direction of the z axis is expressed
by these two values.
A3-1
Appendix 4 Error Message List
APPENDIX 4 ERROR MESSAGE LIST
Code
Error Message
P0100
Illegal input data.
P0101
Too many arguments.
P0102
Input data is too big.
P0103
Illegal PC number.
P0104
Illegal Robot number.
P0105
Illegal program.
P0106
Illegal priority.
P0107
Invalid coordinate value.
P0108
Syntax error.
P0109
Invalid statement.
P0110
Specify full spelling of command.
P0111
Cannot use this command/instruction in current mode.
P0112
Cannot execute with DO command.
P0113
Not a program instruction.
P0114
Illegal expression.
P0115
Illegal function.
P0116
Illegal argument of function.
P0117
Invalid variable (or program) name.
P0118
Illegal variable type.
P0119
Incorrect array suffix.
P0120
Incongruent num. of parenthesis.
P0121
Expected to be a binary operator.
P0122
Illegal constant.
P0123
Illegal qualifier.
P0124
Invalid label.
P0125
Missing expected character.
P0126
Illegal switch name.
P0127
Specified switch name needs full spelling.
P0128
Illegal format specifier.
P0129
Duplicate statement label.
P0130
Cannot define as array.
P0131
No. of dimensions in array exceeds 3.
P0132
Array variable already exists.
P0133
Non array variable exists.
P0134
Array variable expected.
A4-1
Appendix 4 Error Message List
Code
Error Message
P0135
Local variable expected.
P0136
Unexpected suffix.
P0137
Mismatch of arguments at subroutine call.
P0138
Mismatch of argument type at subroutine call.
P0139
Illegal control structure.
P0140
Step:XX Wrong END statement.
P0141
Step:XX Extra END statement.
P0142
Step:XX Cannot terminate DO with END.
P0143
Step:XX No VALUE statement after CASE.
P0144
Step:XX Preceding IF missing.
P0145
Step:XX Preceding CASE missing.
P0146
Step:XX Preceding DO missing.
P0147
Step:XX Cannot find END of XX.
P0148
Step:XX Too many control structures.
P0149
Variable (or program) already exists.
P0150
Variable of different type already exists.
P0151
Internal buffer over due to complicated expression.
P0152
Undefined variable (or program).
P0153
Illegal clock value.
P0154
Missing '='.
P0155
Missing ')'.
P0156
Missing ']'.
P0157
Missing "TO".
P0158
Missing "BY".
P0159
Missing ':'.
P0160
Specify "ON" or "OFF".
P0161
Robot Num. must be specified.
P0162
Cannot modify position data in this instruction.
P0163
Name of program, variable, file, etc. misspecified.
P0164
Illegal Robot network ID.
P0165
Step:XX No SVALUE statement after SCASE.
P0166
Step:XX Preceding SCASE missing.
P1000
Cannot execute program because motor power is OFF.
P1001
Cannot execute program in TEACH mode.
P1002
Cannot execute program because teach lock is ON.
P1003
Cannot execute program because of EXT. HOLD input.
P1004
Cannot execute program being reset.
A4-2
Appendix 4 Error Message List
Code
Error Message
P1005
Cannot execute program because of EXT. START ENABLE.
P1006
Cannot execute program because of EXT. START DISABLE.
P1007
Start signal was not input at a RPS_END step.
P1008
Cannot execute program, HOLD sw. engaged.
P1009
Program is already running.
P1010
Robot control program is already running.
P1011
Cannot continue this program. Use EXECUTE.
P1012
Robot is moving now.
P1013
Cannot execute because in error now. Reset error.
P1014
Cannot execute because program already in use.
P1015
Cannot delete, in use by another command.
P1016
Cannot delete, used in program.
P1017
Cannot delete a program in Editor.
P1018
KILL or PCKILL to delete program.
P1019
PC program is running.
P1020
Cannot operate, teach pendant in operation.
P1021
Cannot execute with DO command.
P1022
Cannot execute with MC instruction.
P1023
Cannot execute in Robot program.
P1024
Statement cannot be executed.
P1025
Cannot be executed, function not set.
P1026
Cannot KILL program that is running.
P1027
Cannot edit program, teach lock is ON.
P1028
Cannot paste.
P1029
Program name not specified.
P1030
Program interlocked by other procedure.
P1031
No free memory.
P1032
No program step.
P1033
Program name already exists.
P1034
This program is not editable.
P1035
Record inhibited. Set [Record Accept] and operate again.
P1036
Program change inhibited. Set [Accept] and operate again.
P1037
Program name cannot be called "calib_load_".
P1038
Program does not exist.
P1039
Teach pendant is not connected.
P1040
Cannot execute this command in I/F panel.
P1041
Auto monitor command failure.
A4-3
Appendix 4 Error Message List
Code
Error Message
P1042
NUM program is running.
P1043
Cannot execute in REPEAT mode.
P1044
Cannot execute on because motor power is ON.
P1045
Set TEACH mode and teach lock ON.
P1046
Turn on trigger switch.
P1047
The disconnected robot cannot select the program/step.
P1048
Cannot operate during execution of brake check.
P1049
Program is locked.
P1050
Exist protected program.
P1051
Cannot unlock protection while program running.
P1052
Because the memory was full, could not copy the program.
P1053
Because the memory was full, the copy of program was suspended.
P1054
Turn off trigger switch.
P1055
Teach the axis lock instruction at the step of clamp ON.
P1056
Teach the axis unlocking instruction at the step of clamp ON.
P2000
Turn OFF motor power.
P2001
Turn HOLD/RUN sw. to HOLD.
P2002
There is no external axis.
P2003
Illegal positioner type.
P2004
Cannot change, user data already exists.
P2005
Graphic area error.
P2006
Option is OFF.
P2007
Cannot execute because executed by other device.
P2008
Device is not ready.
P2009
Illegal file name.
P2010
Disk is not ready.
P2011
Invalid disk format.
P2012
Disk is write-protected.
P2013
Disk full.
P2014
Too many files.
P2015
Cannot write on read-only file.
P2016
Cannot open the file.
P2017
Cannot close the file.
P2018
Storage data logging now.
P2019
ADC function already in use.
P2020
Illegal device number.
P2021
Cannot execute on this terminal.
A4-4
Appendix 4 Error Message List
Code
Error Message
P2022
Cannot use DOUBLE OX.
P2023
In cooperative mode.
P2024
Invalid coordinate value X.
P2025
Invalid coordinate value Y.
P2026
Invalid coordinate value Z.
P2027
Cannot use signal, already used in I/F panel.
P2028
Arm ID board is busy.
P2029
Axis setting data is incorrect.
P2030
Unknown Aux. function number.
P2031
Deleted step was destination step of Jump, Call instruction.
P2032
Incorrect number input as WHERE parameter.
P2033
Logging is running.
P2034
Undefined memory.
P2035
Non data.
P2036
Memory verify error.
P2037
Real time path modulation is already running.
P2038
Matrix calculation error.
P2039
Cannot start cycle from FN instruction.
P2040
Card is not ready.
P2041
Wrong card loaded.
P2042
Card is write-protected.
P2043
Card battery is low voltage.
P2044
Card is not formatted.
P2045
Cannot format this card.
P2046
Card initialization error.
P2047
File is already open.
P2048
File does not exist in card.
P2049
Attempted to open too many files.
P2050
Unexpected error during card access.
P2051
Illegal sequence numbers for file I/O data.
P2052
[LSEQ]Program includes unavailable instruction.
P2053
[LSEQ]Too many steps exist.
P2054
[LSEQ]Invalid type of signal variable.
P2055
[LSEQ]Program is already running.
P2056
[LSEQ]No.of signal is outside specifiable range.
P2057
[SerialFlash]Cannot open file.
P2058
[SerialFlash]Data read error.
A4-5
Appendix 4 Error Message List
Code
Error Message
P2059
[SerialFlash]Data write error.
P2060
[SerialFlash]File or directory doesn't exist.
P2061
File does not exist in floppy.
P2062
[FDD/PC_CARD]Failure in writing data per verify function.
P2063
[FDD/PC_CARD]Faulty response from verify function.
P2064
[FDD]No space available.
P2065
[Multi Disks]Invalid disk was loaded.
P2066
Boot flash state is write-disenable.
P2067
[Serial Flash]File directory error.
P2068
Cannot execute program being edited now.
P2069
[FDD/PC_CARD]Device already in use.
P2070
No more data can be registered.
P2071
C/S switch set to disable.
P2072
[LSEQ]Maximum cycles of execution.
P2073
[LSEQ]Other program is waiting execution.
P2074
Floppy disk is broken.
P2075
Channel number for JtXX is incorrect.
P2076
SAVE/LOAD in progress.
P2077
[Serial Flash]Access error occurred.
P2078
[Serial Flash]Upload or Download was aborted.
P2079
Card full.
P2080
Can not execute because of the channel assigned joint No.
P2083
User log is not created.
P2084
The number of registration of a user log was changed.
P2085
Cannot register user log, no free memory.
P2086
User log data is not registered.
P2087
The kind of user log data and specified data is different.
P2088
Cannot load the improper compensation parameter.
P2090
No servo data of the servo spec.
P2091
[Serial Flash]The file or directory already exists.
P2092
[Serial Flash]The directory is not yet empty.
P2093
[Serial Flash]There is no space to write.
P2094
[Serial Flash]Cannot access the file for read only.
P2095
No response from option CPU board.
P2096
Cannot execute cycle start after palletizing motion aborted.
P2097
Cannot change steps during palletizing motion.
P2098
The axis is not for endless rotation.
A4-6
Appendix 4 Error Message List
Code
Error Message
P2099
Cannot change palletizing state into ON.
P2100
Macro error.
P2101
Nesting is too deep in include file.
P2102
File or folder is missing.
P2103
USB memory is not inserted.
P2104
Failed to download softwares.
P2105
Available USB memory is low.
P2106
Available compact flash memory is low.
P2107
System is now downloading the software.
P2108
There is no software in the USB memory.
P2109
Cannot execute program because of simultaneously operation sig. inputting.
P2110
[USB/CF]File write error.
P2111
Please return spin-axis to the original position.
P2112
File name is too long.
P2113
Cannot start cycle from KI instruction.
P4500
FIELD-BUS)Interface not enabled.
P4501
DEVNET)Node XX not in the scanlist.
P4502
DEVNET)Already in that mode.
P4503
Duplicate signal number.
P4504
FIELD-BUS)signals limit over.(max. XX)
P4505
CC-LINK)Version mismatch.
P4506
EN/IP-M)Already in specified mode.
P4507
FIELD-BUS)Cannot execute with old ANYBUS card firmware.
P4508
FIELD-BUS)Cannot communicate with interface card.
P4509
FIELD-BUS)Wrong interface card type error.
P4510
FIELD-BUS)Initialization of the card is not complete.
P5000
Waiting weld completion.
P5001
Waiting retract or extend pos. input signal.
P5002
Spot sequence is running.
P5003
External-axis type and Gun type data mismatch.
P6000
Shifted location of STEPXX is out of range.
P6001
STEPXX in source program is out of motion range.
P6002
Specified painting data bank does not exist.
P6003
Cannot execute program because of suspend playback.
P6004
Cannot execute because of the Air Purge sequence.
P6005
Cannot execute because robot is disconnected.
P6006
Cannot specify circular move to end point of spraying path.
A4-7
Appendix 4 Error Message List
Code
Error Message
P6007
Number of taught points for spraying path exceeds the limit.
P6008
Number of instructions between points exceeds the limit.
P6009
Shortage in number of taught points for spraying path.
P6010
Selected program other than pgxxx.
P6011
Cannot move, change to joint interpolation or add points.
P6012
Cannot edit program, TEACH LOCK is OFF.
P6500
Cannot generate working line direction.
P6501
Illegal tool posture.
P6502
No weld database.
P6503
Cannot change weld condition.
P6504
Step:XX Preceding L.START missing.
P6505
The axis type is not set as the servo torch.
P6506
Shift function can not be used in CIR interp.
P7000
Cannot program reset, because not at home position 1.
P7001
In force meas. mode, only NOP Interp. avail.
P7002
Cannot change stroke because clamp on now.
P7003
Servo parameter file is not found.
P7500
Turn motor power on.
P7501
Because of repeat mode,wait to teach mode.
P7502
Over the number which can be registered in interruption.
P7503
Cannot execute program in error masking.
P7504
ONC/ONCI channel has already received.
P7505
Cannot execute in saving.
P7506
Cannot accept a record because robot is moving.
P7507
Amount of the data change is too large in repeat operation.
P8400
Cannot execute program because of CLAMP MODE sig. inputting.
P8800
The controller number is duplicated.
P8801
The IL robot number is duplicated.
P8802
The IL server is processing.
P8803
The connection with the IL server is disabled.
P8804
IL server IP address is not yet set.
P8805
Set the mode to Teach.
P8806
Turn off servo.
P8807
ILL)Communication time out error.
P8808
ILL)Time out error for PC server processing.
P8809
ILL)PC server processing demand completion waiting is time out error.
P8810
ILL)Error in auto interlock setting system.
A4-8
Appendix 4 Error Message List
Code
Error Message
P8811
ILL)Could not release operation lock for slave controller.
P8812
ILL)Could not communicate with the PC server.
P8813
The IL robot number is unregistered.
P9000
Unacceptable control-direction.
P9001
Unacceptable control-distance.
P9002
Same data are specified for some reference points.
P9003
Reference points1,2,3 are on a straight line.
P9004
Reference point 4 is out of allowed range.
P9005
Cannot manipulate because teach lock is ON.
W1000
Cannot move along straight line JtXX in this configuration.
W1001
Over maximum joint speed in check. Set low speed.
W1002
Operation log information was cleared.
W1003
Calibration failed. Retry after changing posture.
W1004
JtXX out of motion range. Check operational area.
W1005
Illegal center of gravity, default parameter is set.
W1006
Incorrect load moment. Default parameter is set.
W1007
Application setting changed. Turn OFF & ON the control power.
W1008
Parameter changed. Turn OFF & ON the control power.
W1009
Position envelope error of JtXX at last E-stop.
W1010
RAM battery low voltage.
W1011
PLC alarm. (XX)
W1012
Servo parameter changed. Turn OFF & ON the control power.
W1013
Encoder battery low voltage. [Servo(XX)]
W1014
Number of axes changed. Reinitialize.
W1015
Possibility of failure.
W1016
Torque of motor is over limit. JtXX
W1017
Encoder battery low voltage.[External axis(XX)]
W1018
Network parameter is changed. Turn OFF & ON the control power.
W1019
The registered value is beyond rated load.
W1020
Error sector was found.
W1021
The optimal posture can't be found at present location.
W1022
Not execute ZRPAADSET command.
W1023
Teach Plug Position wrong or P-N low voltage.[XX]
W1024
Deviation from last stop position exceeds the limit set.
W1025
(SSCNET)Excessive regenerative warning of JtXX.(CodeXX)
W1026
(SSCNET)Motor overload warning of JtXX.(CodeXX)
W1027
While lifter is locked, it cannot move.
A4-9
Appendix 4 Error Message List
Code
Error Message
W1028
The center of gravity for payload is over limit. Reduction gears could be broken.
W1029
The center of gravity for payload is over limit. Use the Jt5 at zero degree only.
W1030
Braking torque of JtXX has decreased.
W1031
Cannot move along straight line unless JtXX value is 0 degree.
W1032
Cannot move straight - the flange faces direction of upper sphere.
W1033
Cannot change orientation.
W1034
Encoder power voltage is low. JtXX
W1035
Encoder battery voltage is low. Check zeroing . JtXX
W1036
Step data is different.
W1037
The axis is not for endless rotation.
W1038
Encoder rotation data is abnormal.(JtXX)
W1039
Encoder response error.(JtXX)
W1040
Encoder communication error.(JtXX)
W1041
Speed error JtXX.
W1042
Encoder rotation speed exceeded limit (JtXX)
W1043
Encoder temperature exceeded limit (JtXX)
W1044
Velocity envelope error in endless rotation axis.(JtXX)
W1045
Abn. curr feedback JtXX. (Amp fail, pwr harness disconnect)
W1046
Encoder ABS-track error.(JtXX)
W1047
Encoder INC-pulse error.(JtXX)
W1048
No. of encoder errors exceeded limit JtXX.
W1049
RSC)TCP communication error occurred.(Code:XX)
W1050
RSC)Command value output communication error occurred. (Code:XX)
W1051
RSC)USB communication initialize error occurred.(Code:XX)
W1052
RSC)RC parameter generation error occurred.(Code:XX)
W1053
(FANXX-XX)Rotational speed of fan is below the limit. (ServoBoardXX)
W1054
AVR reaches the expected lifetime soon.
W1055
Vision cycle timer over.
W1056
[Main CPU board]CPU temperature exceeded the limit. (XX 1/1000 deg C)
W1057
Cannot move along straight line tool in this configuration.
W1058
Link3 interferes in ground.
W1059
Link5 interferes in base.
W1060
Link6 interferes in base.
W1061
TP changed. Confirm current pose, and operate the robot.
W1062
The TP backlight lighting time exceeded the limit.
W1063
The number of ON/OFF operations of MC relay exceeded the
limit.(SrvB'dXX)(MCXX)
W1064
Exceeded the limit.(Parts:XX)
A4-10
Appendix 4 Error Message List
Code
Error Message
W2901
SLOGIC ERROR MESSAGE #1
W2902
SLOGIC ERROR MESSAGE #2
W2903
SLOGIC ERROR MESSAGE #3
W2904
SLOGIC ERROR MESSAGE #4
W2905
SLOGIC ERROR MESSAGE #5
W2906
SLOGIC ERROR MESSAGE #6
W2907
SLOGIC ERROR MESSAGE #7
W2908
SLOGIC ERROR MESSAGE #8
W2909
SLOGIC ERROR MESSAGE #9
W2910
SLOGIC ERROR MESSAGE #10
W2911
SLOGIC ERROR MESSAGE #11
W2912
SLOGIC ERROR MESSAGE #12
W2913
SLOGIC ERROR MESSAGE #13
W2914
SLOGIC ERROR MESSAGE #14
W2915
SLOGIC ERROR MESSAGE #15
W2916
SLOGIC ERROR MESSAGE #16
W2917
SLOGIC ERROR MESSAGE #17
W2918
SLOGIC ERROR MESSAGE #18
W2919
SLOGIC ERROR MESSAGE #19
W2920
SLOGIC ERROR MESSAGE #20
W2921
SLOGIC ERROR MESSAGE #21
W2922
SLOGIC ERROR MESSAGE #22
W2923
SLOGIC ERROR MESSAGE #23
W2924
SLOGIC ERROR MESSAGE #24
W2925
SLOGIC ERROR MESSAGE #25
W2926
SLOGIC ERROR MESSAGE #26
W2927
SLOGIC ERROR MESSAGE #27
W2928
SLOGIC ERROR MESSAGE #28
W2929
SLOGIC ERROR MESSAGE #29
W2930
SLOGIC ERROR MESSAGE #30
W2931
SLOGIC ERROR MESSAGE #31
W2932
SLOGIC ERROR MESSAGE #32
W2933
SLOGIC ERROR MESSAGE #33
W2934
SLOGIC ERROR MESSAGE #34
W2935
SLOGIC ERROR MESSAGE #35
W2936
SLOGIC ERROR MESSAGE #36
W2937
SLOGIC ERROR MESSAGE #37
A4-11
Appendix 4 Error Message List
Code
Error Message
W2938
SLOGIC ERROR MESSAGE #38
W2939
SLOGIC ERROR MESSAGE #39
W2940
SLOGIC ERROR MESSAGE #40
W2941
SLOGIC ERROR MESSAGE #41
W2942
SLOGIC ERROR MESSAGE #42
W2943
SLOGIC ERROR MESSAGE #43
W2944
SLOGIC ERROR MESSAGE #44
W2945
SLOGIC ERROR MESSAGE #45
W2946
SLOGIC ERROR MESSAGE #46
W2947
SLOGIC ERROR MESSAGE #47
W2948
SLOGIC ERROR MESSAGE #48
W2949
SLOGIC ERROR MESSAGE #49
W2950
SLOGIC ERROR MESSAGE #50
W2951
SLOGIC ERROR MESSAGE #51
W2952
SLOGIC ERROR MESSAGE #52
W2953
SLOGIC ERROR MESSAGE #53
W2954
SLOGIC ERROR MESSAGE #54
W2955
SLOGIC ERROR MESSAGE #55
W2956
SLOGIC ERROR MESSAGE #56
W2957
SLOGIC ERROR MESSAGE #57
W2958
SLOGIC ERROR MESSAGE #58
W2959
SLOGIC ERROR MESSAGE #59
W2960
SLOGIC ERROR MESSAGE #60
W2961
SLOGIC ERROR MESSAGE #61
W2962
SLOGIC ERROR MESSAGE #62
W2963
SLOGIC ERROR MESSAGE #63
W2964
SLOGIC ERROR MESSAGE #64
W2965
The max load is XX of a permissible torque.
W2966
Load exceeded permissible torque.
W2967
Load exceeded max torque.
W2968
Please set a group number as XX.
W3800
Encoder battery voltage decrease.
W3801
Because the brake has been released, it is not possible to move.
W3802
Maint. period elapsed, maint. is required.
W3803
Total power ON time exceeded limit, maint. is required.
W3804
Total robot connection time exceeded limit, maint. is required.
W3805
Total servo ON time exceeded limit, maint. is required.
A4-12
Appendix 4 Error Message List
Code
Error Message
W3806
Total JtXX the total travel dist. exceeded limit, maint. is required.
W3807
Total times of MC ON exceeded limit, maint. is required.
W3808
Total times of servo ON exceeded limit, maint. is required.
W3809
Total times of E-stop exceeded limit, maint. is required.
W3810
JtXX total (curr)^3-motion dist. exceeded limit, maint. is required.
W3811
JtXX RMS value of current exceeded limit, maint. is required.
W3812
Power supply(1) for input to NO.XX I/O board is abnormal.
W3813
Power supply(2) for input to NO.XX I/O board is abnormal.
W3814
Power for output from NO.XX I/O board is abnormal or Fuse blown.
W4000
No response from PLC to Break down info writing.
W4001
Break down info cannot write on PLC[EC = XX].
W4002
Break down info writing cannot receive correct answer.
W4500
FIELD-BUS)Slave port OFFLINE.
W4501
FIELD-BUS)Master port OFFLINE.
W4502
CC-LINK)Data link error on Master board. XX
W5000
Release wait cond., in force measurement mode.
W5001
PLC communication error.
W5002
Weld controller XX not connected.
W5003
Weld controller XX no response.
W5004
Weld controller XX response error.
W5005
(Spot welding)No response from RWC XX.
W5006
(Spot welding)RWC response error XX.
W5007
(Spot welding)Weld fault XX.
W5008
(Spot welding)Cable disconnection error XX.
W5009
(Spot welding)Internal leak XX.
W5010
(Spot welding)Main cable exchange alarm XX.
W5011
(Spot welding)No connection with RWC XX.
W5012
Cannot achieve set force.
W5013
Tip wear over the limit. (MOVING SIDE)
W5014
Tip wear over the limit. (FIXED SIDE)
W5015
(Spot welding)㻌 Welding current has decreased.
W5016
Weld warning has arisen.䠄CodeXX䠅
W6000
Grease reduction gears and motor bearings.
W6001
Replace the robot main cable.
W6002
Replace the cooling fans in the controller.
W6003
Replace the DC power supply in the controller.
W6004
Replace the servo power unit.
A4-13
Appendix 4 Error Message List
Code
Error Message
W6005
Replace the power amplifier for the robot arm.
W6006
Replace the power amplifier for the robot wrist.
W6007
Replace the power amplifier for the traveller.
W6008
Exp interlock is disabled by jumper wiring.
W6009
Not selected Internal pressure Explosion-proof.
W6010
Disable Gun Relative Distance Check (ID:XX).
W6011
Shutter release signal variable logging error.
W7000
Cannot operate excluding the servo welding gun axis. Because the pressure
measurement mode.
W7001
Detected board gap quantity error.
W7002
Detected board gap quantity error.
W7003
The foreign body was detected in the Tip Dress.
W7004
Value of auto collect exceeds work abnormality level.
W7500
Can't continue check motion because separated from last pos.
W7501
Cannot execute a program because of LOW voltage.
W8400
Cannot achieve set force of JtXX.
W8800
Command value almost exceeds virtual safety fence.(SphereXX, LineXX)
W8801
Command value almost exceeds virtual safety fence.(SphereXX, ZUpper)
W8802
Command value almost exceeds virtual safety fence.(SphereXX, ZLower)
W8803
Command value almost invades restricted space.(SphereXX, Part.XX LineXX)
W8804
Command value almost invades restricted space.(SphereXX, Part.XX ZUpper)
W8805
Command value almost invades restricted space.(SphereXX, Part.XX ZLower)
W8806
Command value almost exceeds virtual safety fence.(ToolBox, LineXX)
W8807
Command value almost exceeds virtual safety fence.(ToolBox, ZUpper)
W8808
Command value almost exceeds virtual safety fence.(ToolBox, ZUpper)
W8809
Command value almost invades restricted space.(ToolBox, Part.XX)
W8810
Command value almost exceeds virtual safety fence.(LinkXX, LineXX)
W8811
Command value almost exceeds virtual safety fence.(LinkXX, ZUpper)
W8812
Command value almost exceeds virtual safety fence.(LinkXX, ZLower)
W8813
Command value almost invades restricted space.(LinkXX, Part.XX LineXX)
W8814
Command value almost invades restricted space.(LinkXX, Part.XX ZUpper)
W8815
Command value almost invades restricted space.(LinkXX, Part.XX ZLower)
W8851
Detected area interference.
W8852
Detected arm interference.(XX, XX)
W8853
ILL)Detected arm interference.(XX, XX)
W8854
ILL)Communication time out error.
W8855
ILL)Sequence processing demand completion waiting is time out error.
W8856
ILL)Sequence processing completion waiting is time out error.
W8857
ILL)Sequence processing system error.
A4-14
Appendix 4 Error Message List
Code
Error Message
W8858
ILL)Create/Set processing completion waiting is time out error.
W8859
ILL)Inter lock less function system error.
W8860
[ARM CONTROL b'd]Data received from IL server is invalid.
W8900
Can not operate because motion limitation signal was input.
E0001
Unknown error.
E0002
[Servo boardXX]CPU BUS error.
E0100
Abnormal comment statement exists.
E0101
Nonexistent label.
E0102
Variable is not defined.
E0103
Location data is not defined.
E0104
String variable is not defined.
E0105
Program or label is not defined.
E0106
Value is out of range.
E0107
No array suffix.
E0108
Divided by zero.
E0109
Floating point overflow.
E0110
String too long .
E0111
Attempted operation with neg. exponent.
E0112
Too complicated expression.
E0113
No expressions to evaluate.
E0114
SQRT parameter is negative.
E0115
Array suffix value outside range.
E0116
Faulty or missing argument value.
E0117
Incorrect joint number.
E0118
Too many subroutine calls.
E0119
Nonexistent subroutine.
E0120
No destination program.
E0121
Cannot specify the jump source program as jump destination.
E0900
Block step instruction check sum error.
E0901
Step data is broken.
E0902
Expression data is broken.
E0903
Check sum error of system data.
E1000
ADC channel error.
E1001
ADC input range error.
E1002
PLC interface error.
E1003
Built-in PLC is not installed.
E1004
INTER-bus board is not ready.
A4-15
Appendix 4 Error Message List
Code
Error Message
E1005
Spin axis encoder difference error.
E1006
Touch panel switch is short-circuited.
E1007
Power sequence board is not installed.
E1008
Second Power sequence board is not installed.
E1009
No.XX I/O board is not installed.
E1010
Power sequence detects error.
E1011
Built-in sequence board is not installed.
E1012
RI/O board or C-NET board is not installed.
E1013
INTER-BUS board is not installed.
E1014
Dual port memory for communication is not installed.
E1015
Amp Interface board is not installed.(Code=XX)
E1016
No.XX CC-LINK board is not installed.
E1017
PLC error.Error code is Hex.XX.
E1018
INTER-BUS status error.
E1019
Power sequence board for safety unit is not installed.
E1020
External equipment is abnormal.
E1021
Arm ID board error. (CodeXX)
E1022
Power sequence board error. (CodeXX)
E1023
Communication error in robot network.
E1024
EXT.AXIS release sequence error.(CodeXX)
E1025
EXT.AXIS connect sequence error.(CodeXX)
E1026
Main CPU ID mismatch.
E1027
Safety circuit was cut OFF.
E1028
JtXX motor overloaded.
E1029
Encoder rotation data is abnormal.(JtXX)
E1030
Encoder data is abnormal.(JtXX)
E1031
Miscount of encoder data.(JtXX)
E1032
Mismatch ABS and INC encoder data(JtXX).
E1033
Encoder line error of (JtXX).
E1034
Encoder initialize error (JtXX).
E1035
Encoder response error(JtXX).
E1036
Encoder communication error.(JtXX)
E1037
Encoder data conversion error.(JtXX)
E1038
Encoder ABS-track error.(JtXX)
E1039
Encoder INC-pulse error.(JtXX)
E1040
Encoder MR-sensor error. (JtXX)
E1041
Limit switch (JtXX) is ON.
A4-16
Appendix 4 Error Message List
Code
Error Message
E1042
Limit switch signal line is disconnected.
E1043
Teach Plug is abnormal.
E1044
Destination position is out of the specified area.
E1045
(Spot welding)Gun-clamp mismatch.
E1046
Too short distance between start point and end point.
E1047
Axis number is not for conveyor follow mode.
E1048
Offset data of zeroing is illegal value.
E1049
Current position is out of the specified area.
E1050
Encoder and brake power off signal not dedicated.
E1051
Incorrect double OX output.
E1052
Work sensing signal is not dedicated.
E1053
Work sensing signal already input.
E1054
Cannot execute motion instruction.
E1055
Start point position error for circle.
E1056
MASTER robot already exists.
E1057
Check to which robot MASTER/ALONE were instructed.
E1058
SLAVE robot already exists.
E1059
Not an instruction for cooperative motion.
E1060
Cannot execute in check back mode.
E1061
Cannot execute in ONE program.
E1062
Jt2 and Jt3 interfere during motion to start pose.
E1063
Jt2 and Jt3 interfere during motion to end pose.
E1064
Illegal pallet number.
E1065
Illegal work number.
E1066
Illegal pattern number.
E1067
Illegal pattern type.
E1068
Illegal work data.
E1069
Illegal pallet data.
E1070
ON/ONI signal is already input.
E1071
XMOVE signal is already input.
E1072
Home position data is not defined.
E1073
Illegal timer number.
E1074
Over maximum signal number.
E1075
Illegal clamp number.
E1076
Cannot use negative time value.
E1077
No value set.
E1078
Illegal signal number.
A4-17
Appendix 4 Error Message List
Code
Error Message
E1079
Cannot use dedicated signal.
E1080
Not RPS mode.
E1081
Cannot use negative value.
E1082
Out of absolute lower motion range limit.
E1083
Out of absolute upper motion range limit.
E1084
Out of set lower motion range limit.
E1085
Out of set upper motion range limit.
E1086
Start point for JtXX beyond motion range.
E1087
End point for JtXX beyond motion range.
E1088
Destination is out of motion range.
E1089
Cannot do linear motion in current configuration.
E1090
External modulation data is not input.
E1091
External modulation data is abnormal.
E1092
Modulation data is over limit.
E1093
Incorrect motion instruction to execute modulate motion.
E1094
Illegal joint number.
E1095
Cannot execute motion instruction in PC program.
E1096
Incorrect auxiliary data settings.
E1097
Missing C1MOVE or C2MOVE instruction.
E1098
C1MOVE(CIR1)instruction required before C2MOVE.
E1099
Unable to create arc path, check positions of the 3 points.
E1100
Cannot execute in sealing specification.
E1101
Can only execute in sealing specification.
E1102
Option is not set, cannot execute.
E1103
Over conveyer position.
E1104
Too many SPINMOVE instructions.
E1105
Start/Destination point is in protected space.
E1106
Cannot execute in this robot.
E1107
Cannot use SEPARATE CONTROL.
E1108
Duplicate robot network IDs.
E1109
Conveyor I/F board is not installed.
E1110
GROUP is not primed.
E1111
Due to motion restriction, JtXX cannot move.
E1113
Work sensing signal is not detected.
E1114
Interruption in cooperative control.
E1115
Forced termination of cooperative control.
E1116
Spin axis is not stopped on every 360 degrees.
A4-18
Appendix 4 Error Message List
Code
Error Message
E1117
Process time over.
E1118
Command value for JtXX suddenly changed.
E1119
Command value for JtXX beyond motion range.
E1120
Current command causes interference betw Jt2 and Jt3.
E1121
Other robot is already in the interference area.
E1122
Unexpected motor power OFF.
E1123
Speed error JtXX.
E1124
Deviation error of JtXX.
E1125
Velocity envelope error JtXX.
E1126
Command speed error of JtXX.
E1127
Command acceleration error of JtXX.
E1128
Uncoincidence error betw destination and current JtXX pos.
E1129
External axis JtXX moved while holding them.
E1130
JtXX collision was detected.
E1131
JtXX unexpected shock is detected.
E1132
Motor power OFF. Measurement stopped.
E1133
Conveyor has reached max. value position.
E1134
Abnormal work transfer pitch of conveyor.
E1135
Motor power OFF.
E1136
Standard terminal is not connected.
E1137
Cannot input/output to teach pendant.
E1138
Aux. terminal is not connected.
E1139
DA board is not installed.
E1140
No conveyor axis.
E1141
Conveyor transfers beyond sync. zone.
E1142
No traverse axis.
E1143
Conveyor axis number is not set.
E1144
No Arm control board.
E1145
Cannot use specified channel, already in use.
E1146
[LSEQ]Aborted by processing time over.
E1147
Cannot open setting file, so cannot set to shipment state.
E1148
Cannot read setting file, so cannot set to shipment state.
E1149
Cannot open setting data, so cannot set to shipment state.
E1150
Cannot read setting data, so cannot set to shipment state.
E1151
Too much data for setting to the shipment state.
E1152
Name of setting data for shipment state is too long.
E1153
Power sequence board detected error.(Code=XX)
A4-19
Appendix 4 Error Message List
Code
Error Message
E1154
Option SIO port not installed.
E1155
A/D converter is not installed.
E1156
[ARM CONTROL BOARD]Processing time over.
E1157
Arm ID I/F board error. (CodeXX)
E1158
(SSCNET)Servo error in JtXX.
E1159
(SSCNET)Error code for servo is (XX).
E1160
(SSCNET)Servo error and monitor setting error of JtXX.
E1161
Automatic Tool Registration not supported by robot model.
E1162
Buffer overflow occurred in the gravity comp. value channel XX.
E1163
Robot stopped in checking operational area.
E1164
[LSEQ]Program execution error at control power ON.(CodeXX)
E1165
Unable to download ext. axis parameter.(Jt-A)
E1166
Num. not assigned to specified channel.(Jt-A)
E1167
Unable to download ext. axis parameter.(Jt-B)
E1168
Num. not assigned to specified channel.(Jt-B)
E1169
Error in servo parameter change sequence.(CodeXX)
E1170
Slave is not ready.
E1171
CC-LINK communication board is not installed.
E1172
Weld communication board is not installed.
E1173
Servo communication error JtXX.
E1174
AD board No.0 is not installed.
E1175
Offset data of zeroing is illegal value.(RobotXX)
E1176
(SSCNET)Download error of external axis parameter.
E1177
(SSCNET)Joint number is not assigned to the channel.
E1178
Communication error between Arm Control and Arm I/F board.
E1179
The current under bending compensation is too large.(JtXX)
E1180
Download error of external axis parameter.(JtXX)
E1181
Encoder battery low voltage.[Servo(XX)]
E1182
Encoder battery low voltage.[External axis(XX)]
E1183
Because Jt5 is not zero degree, cannot move along straight line.
E1184
Illegal configuration for motion.
E1185
Jt1 and Jt2 is interfered at start location.
E1186
Jt1 and Jt2 is interfered at end location.
E1187
Current command between Jt1 and Jt2 is interfered.
E1188
(SSCNET)Error in servo parameter change sequence.(CodeXX)
E1189
(SSCNET)Regenerative error of JtXX.(CodeXX)
E1190
(SSCNET)Speed error of JtXX.(CodeXX)
A4-20
Appendix 4 Error Message List
Code
Error Message
E1191
(SSCNET)Motor overload of JtXX.(CodeXX)
E1192
(SSCNET)Deviation error of JtXX.(CodeXX)
E1193
(SSCNET)Encoder battery of JtXX is low voltage.(CodeXX)
E1194
(SSCNET)Parameter warning of JtXX.(CodeXX)
E1195
(Dual servo)Deviation error between master joint and slave joint.
E1196
While lifter is locked, it cannot move.
E1197
Compensation LS signal is not dedicated.
E1198
Brake check sequence error.
E1199
Brake check function is not supported by servo software ver.
E1200
(Dual servo)Cannot compensate current error (deviation XX).
E1201
Interference check board is not installed.
E1202
Voice recorder cannot stop.
E1203
LS location is not registered.
E1204
Current stretch over the limit.
E1205
Total stretch over the limit.
E1207
The type of I/O board on arm ID board is wrong.
E1208
Download error of servo parameter.(JtXX)
E1209
Upload error of servo parameter.(JtXX)
E1210
Cannot execute program because unprotected.
E1211
Because the memory was full, could not copy the program.
E1212
Because the memory was full, the copy of program was suspended.
E1213
Jt4 and robot arm interfere during motion to start pose.
E1214
Jt4 and robot arm interfere during motion to end pose.
E1215
Current command causes interference between Jt4 and robot arm.
E1216
Jt5 and Jt6 interfere during motion to start pose.
E1217
Jt5 and Jt6 interfere during motion to end pose.
E1218
Current command causes interference between Jt5 and Jt6.
E1219
Exceeds allowable No. of output instructions for the path.
E1220
Signal output point is out of the path.
E1221
Too many signal numbers are specified.
E1222
Motion instruction to start/end point of path not set.
E1223
No pose data in last/next motion instruction.
E1224
Several signal output points detected at the same point.
E1225
Correction end instruction is missing.
E1228
Jt4 value in the start point is not 0 degree.
E1229
Jt4 value in the target point is not 0 degree.
E1230
Flange faces direction of upper sphere in start point.
A4-21
Appendix 4 Error Message List
Code
Error Message
E1231
Flange faces direction of upper sphere in target point.
E1232
Option CPU board is not installed.
E1233
IJoint/ILinear signal not specified.
E1234
IJoint/ILinear signal not detected.
E1235
Separate control I/O board is not installed.
E1236
Distance is too long to correct.
E1237
Vision recognition error.
E1238
Vision communication error.
E1239
Cannot use this instruction in frame correction mode.
E1240
BASE FRAME is not sent from vision unit.
E1241
Improper parameter for FN481.
E1242
Cannot create more than 99 BASE FRAME.
E1243
Cannot execute because cameraXX is disconnected.
E1244
Jt1 and Jt2 and floor interfere during motion to start pose.
E1245
Jt1 and Jt2 and floor interfere during motion to end pose.
E1246
Current command causes interference between Jt1, Jt2 and floor.
E1247
Calculation of encoder absolute data is not completed.(JtXX)
E1248
EEPROM access flag in encoder is busy.(JtXX)
E1249
Temperature in encoder is over the limit.(JtXX)
E1250
Rotation speed of encoder is over the limit.(JtXX)
E1251
EEPROM access error occurred in encoder.(JtXX)
E1252
Encoder rotation data (internal) is abnormal.(JtXX)
E1253
Uncoincidence error between request and response in encoder. (JtXX)
E1254
Cannot operate because a MC of a group XX is off.
E1255
The motor power of unchosen robot was turned on.
E1256
Internal valve , sensor and error reset I/F board missing.
E1257
MC of groupXX turned off during individual repeat operation.
E1258
MC turned off during operation.
E1259
Invalid Structure of palletizing instruction.
E1260
Cannot execute instruction during palletizing motion.
E1261
Palletising motion aborted.
E1262
Encoder rotation speed exceeded limit. (JtXX)
E1263
Encoder temperature exceeded limit. (JtXX)
E1264
Velocity envelope error in endless rotation axis.(JtXX)
E1267
The initial setting of Encoder is abnormal. (JtXX)
E1268
Breakage in the encoder line or faulty setting of encoder baud rate. (JtXX)
E1269
The program is for other robot.
A4-22
Appendix 4 Error Message List
Code
Error Message
E1270
The pose variable is for other robot.
E1271
Interference between arm and floor at start pose.
E1272
Interference between arm and floor at end pose.
E1273
Command causes interference between arm and floor.
E1274
JtXX Over speed in heavy load mode.
E1275
JtXX Beyond the motion range in heavy load mode.
E1276
Start point JtXX is beyond the motion range in heavy load mode.
E1277
End point JtXX is beyond the motion range in heavy load mode.
E1278
Can't slant wrist any more.
E1279
Wrist does not face vertically down at start point.
E1280
Wrist does not face vertically down at end point.
E1281
Command to Jt4 over limit.
E1282
Cannot operate because a MC of a groupXX(JtXX) is off.
E1283
analysis)The E1035 error occurs frequently.JtXX
E1284
analysis)The E1035 and E1029 error occur at the same time.JtXX
E1285
analysis)The E1035 and E1036 error occur at the same time.JtXX
E1286
analysis)The E1035 and E1032 error occur at the same time.JtXX
E1287
Power module error JtXX (UP).
E1288
Power module error JtXX (LOW).
E1289
[Servo boardXX]Synchronous error.(Servo FPGA)
E1290
JtXX The voltage of the current sensor exceeded the upper bound value.
E1291
JtXX Current sensor is disconnected or out of order.(U)
E1292
[Servo boardXX]Input abnormal signal from MCXX.
E1293
[Servo boardXX]FB current setting gain data is abnormal.
E1294
[Servo boardXX]I/O 24V is low.
E1295
[Servo boardXX]24V for internal valve is low.
E1296
[Servo boardXX]Mismatch in safety circuit LS conditions.
E1297
[Servo boardXX]Mismatch in jumper wiring of internal pressure.
E1298
[Servo boardXX]Mismatch in LS override switch.
E1299
[Servo boardXX]Jumper wiring of internal pressure is disconnected.
E1300
[Servo boardXX]DC 24V is abnormal.
E1301
[Servo boardXX]Soft or servo is not compatible with encoder type.
E1302
[MCXX]OFF check is abnormal.(Servo boardXX)
E1303
[MCXX]OFF check of safety relay is abnormal.(Servo boardXX)
E1304
[MCXX]Incorrect operation of K1.(Servo boardXX)
E1305
[MCXX]Incorrect operation of K2.(Servo boardXX)
E1306
[MCXX]Incorrect operation of rush control relay.(Servo boardXX)
A4-23
Appendix 4 Error Message List
Code
Error Message
E1307
[MCXX]Incorrect operation of safety relay KS1.(Servo boardXX)
E1308
[MCXX]Incorrect operation of safety relay KS2.(Servo boardXX)
E1309
[MCXX]Incorrect operation of safety relay KS3.(Servo boardXX)
E1310
[MCXX]Incorrect operation of motor power ON relay.(Servo boardXX)
E1311
[MCXX]Incorrect operation of safety circuit motor OFF relay.(Servo boardXX)
E1312
[MCXX]Mismatch in safety circuit motor OFF relay.(Servo boardXX)
E1313
[MCXX]Mismatch in MC control of safety circuit.(Servo boardXX)
E1314
[MCXX]Thyristor Thermal is abnormal.(Servo boardXX)
E1315
Watchdog error in NoXX I/O board.
E1316
[I/O board(No.XX)]Access Error.[Address:XX][Code:XX]
E1317
[Servo Board(NoXX)]Response from monitor is abnormal. [Code:XX]
E1318
[MCXX]DC 20V is abnormal.(Servo boardXX)
E1319
Internal valve, sensor and error reset I/F board No.2 is not installed.
E1321
[Main CPU board]Servo board(XX) communication error. (CodeXX)
E1322
Setting num. of safety circuits differs betw. powerseq.b'd and MCXX. (Servo
b'dXX)
E1323
Setting num. of safety circuits differs betw. servo b'dXX and MCXX.
E1324
Safe circuit disconnected between power sequence board and servo boardXX.
E1325
Safe circuit disconnected between servo boardXX and MCXX.
E1326
Safety fence is open.
E1327
[Power sequence board]Miscompare in motor off relay condition on safety circuit.
E1328
[Power sequence board]Error of motor off relay on safety circuit.
E1329
[Power sequence board]Error in TEACH/REPEAT switch on safety circuit.
E1330
[Power sequence board]IO 24V is low.
E1331
[Power sequence board]Thermal error.
E1332
[Power sequence board]Power error signal was input from servo boardXX.
E1333
Motor power on signal has turned off.(Servo boardXX)(MCXX)
E1334
TEACH/REPEAT switch is abnormal.(Mode differs betw. safety circuit and
monitor.)
E1335
Unexpected motor powerOFF.(Servo boardXX)(MCXX)
E1336
[Servo boardXX]Communication error with Main CPU board .
E1337
[MCXX]Brake power is abnormal.(Servo boardXX)
E1338
[MCXX]P-N low voltage.(Servo boardXX)
E1339
[MCXX]P-N high voltage.(Servo boardXX)
E1340
[MCXX]Regenerative time over.(Servo boardXX)
E1341
[MCXX]Regenerative resistor overheat.(Servo boardXX)
E1342
Motor harness disconnected or robot temperature exceeded limit.(MCXX)
E1343
Mismatch in wiring brake and software setting.(JtXX)
E1344
JtXX Current sendor is disconnected or out of order.(V)
A4-24
Appendix 4 Error Message List
Code
Error Message
E1345
[Servo boardXX]Limit switch signal line is disconnected.
E1346
JtXX Failed to get encoder full data.
E1347
[MCXX]Destination spec is incorrect.(Servo boardXX)
E1348
[MCXX]Controlled target is incorrect.(Servo boardXX)
E1349
[MCXX]Explosion proof setting is mismatch.(Servo boardXX)
E1350
[MCXX]MC specification error.[CodeXX](Servo boardXX)
E1351
[MCXX]MC OFF delay specification is incorrect.(Servo boardXX)
E1352
JtXX Codes set in software and power block do not match.
E1353
[Main CPU board]CPU temperature is abnormal.
E1354
[Main CPU board]Temperature in CPU board exceeded the limit.(XX 1/1000 deg
C)
E1355
Error in servo I/F command communication.(Code:XX)
E1356
The tool shape is not set.
E1357
Failed to download ext. axis parameter data.(Jt-C)
E1358
Axis No. is not assigned to the specified channel.(Jt-C)
E1359
JtXX axis U phase overcurrent.
E1360
JtXX axis V phase overcurrent.
E1361
JtXX axis W phase overcurrent.
E1362
[Servo boardXX]Speed of tool center point exceeded safety speed.
E1363
[Servo boardXX]Speed of flange center point exceeded safety speed.
E1364
[ARM CONTROL BOARD]Out of command synch, between IF and SV.
E1365
TEACH KEY SWITCH is ON in two or more places.
E1366
Watchdog error in NoXX ANYBUS interface board.
E1367
Improper parameter for KI481.
E3800
JtXX axis amp servo amp heating.
E3801
JtXX axis amp main circuit power supply decrease.
E3802
Encoder harness disconnected. JtXX
E3803
JtXX axis amp speed control error.
E3804
JtXX axis amp velocity feedback error.
E3805
JtXX axis amp position envelope error.
E3806
JtXX axis amp servo ready does not turn on.
E3807
JtXX axis amp IPM overheated.
E3808
Motor power OFF (EXT_EMG).
E3809
Brake release signal error.
E3810
Power sequence ready off.
E3811
JtXX axis amp command value suddenly changed.
E3900
Mismatch moving tool data and selected tool data.
A4-25
Appendix 4 Error Message List
Code
Error Message
E4000
Data communication error.
E4001
Data reading error.
E4002
Data write error.
E4003
Unexpected error in file access.
E4004
Communication retry error.
E4005
Communication process was stopped.
E4006
Receive no data after request.
E4007
Receiving data is too long(MAX=255 characters).
E4008
Abnormal data (EOT) received in communication.
E4009
Communication time out error.
E4010
Terminal already in use.
E4011
Communication port already in use.
E4012
Waiting for input of PROMPT. Connect input device.
E4013
TELNET)SEND error. Code=XX
E4014
TELNET)RECV error. Code=XX
E4015
TELNET)IAC receive error. Code=XX
E4016
TELNET)Close failure. Code=XX
E4017
TELNET)Main socket close failure. Code=XX
E4018
TELNET)System error. Code=XX
E4019
TCPIP)Socket open failure. Code=XX Dst.IP=XX.XX.XX.XX
E4020
TCPIP)Socket close failure. Code=XX Dst.IP=XX.XX.XX.XX
E4021
TCPIP)Communication Error. Code=XX Dst.IP=XX.XX.XX.XX
E4022
TCPIP)Message is too long.
E4023
TCPIP)Cannot reach the Host.
E4024
TCPIP)Communication Time Out. Dst.IP=XX.XX.XX.XX
E4025
TCPIP)Connection aborted.
E4026
TCPIP)No Buffer Space.
E4027
TCPIP)Bad Socket.
E4028
FTP)Data receive error.(Code=XX)
E4029
FTP)Data send error.(Code=XX)
E4030
FTP)Server does not recognize command.(Code=XX)
E4031
FTP)Failed to disconnect with FTP server.(Code=XX)
E4032
FTP)Unregistered OS detected.
E4033
FTP)Failed to connect with server.(Code=XX)
E4034
FTP)Failed to receive HOST OS information.(Code=XX)
E4035
FTP)TCP/IP not initialized.
E4036
FTP)FTP service busy now.
A4-26
Appendix 4 Error Message List
Code
Error Message
E4037
FTP)Failed AUTO-SAVing.
E4050
No response from the FDD/PC_CARD driver board.
E4051
No communication with FDD/PC_CARD driver board.
E4052
[FDD/PC_CARD]Failed to set verify function. Please set again.
E4053
Channel error.
E4054
TCPIP)Cannot execute because Ethernet board not installed.
E4055
TCP)Cannot create a socket.
E4056
TCP)This port is not in LISTEN (SOCK).
E4057
TCP)Illegal Socket ID.
E4058
Failed download to FDD/PC_CARD driver board.
E4059
ASCYCLE communication receive error.(Code:XX)
E4060
[ARM CONTROL BOARD]ASCYCLE communication receive error.(Code:XX)
E4061
Received gauge hole data exceeds allowable range.
E4062
Master/slave data is not registered.
E4063
Reference point data is not registered.
E4064
3D calibration/measurement modes are both ON.
E4065
Unregistered variable specified to receive data.
E4066
Variable specified to receive data is broken.
E4067
Received data is broken.
E4068
Start code is not correct.
E4069
End code is not correct.
E4070
3D camera group No. not specified.
E4071
Incorrect 3D camera group No.
E4072
Communication beginning wait time out error.
E4073
No servo off signal from ARM I/F board.
E4074
[Servo boardXX]No response from MCXX.(Code:XX)
E4075
[Servo boardXX]MCXX communication error.(Code:XX)
E4076
[MCXX]Servo boardXX communication error.(Code:XX)
E4077
[Servo boardXX]Error in communication with main CPU board.(Code:XX)
E4078
[Servo boardXX]Error in command communication with the main CPU
board.(Code:XX)
E4500
ANYBUS)IN-AREA request timeout.XX
E4501
ANYBUS)OUT/FB.CTRL release timeout.XX
E4510
DN)Master status.XX
E4511
DN)Node status.XX
E4512
ABM-DN)Mailbox error.
E4520
ABMA-PDP)Status STOP.XX
A4-27
Appendix 4 Error Message List
Code
Error Message
E4521
ABMA-PDP)Status OFFLINE. XX
E4522
ABMA-PDP)I/O data Communication error.XX
E4523
ABMA-PDP)Sending of timed out I/O data.XX
E4524
ABMA-PDP)Timeout of receiving I/O data.XX
E4525
ABMA-PDP)Timeout of sending message.XX
E4526
ABMA-PDP)Timeout of receiving message.XX
E4527
ABMA-PDP)Check configuration data.XX
E4528
PROFIBUS)Slave Diag-error response detected.XX
E4529
PROFIBUS)Statistic counter-error response detected.XX
E4530
DN)DeviceNet cable is disconnected.
E4531
CC-LINK)Communication has been disconnected. XX
E4532
CC-LINK)Initial condition setting is incorrect.
E4533
CC-LINK)Watch dog timeout error.
E4534
CC-LINK)Parameter setting error. XX
E4535
CC-LINK)Time out on setting parameter.
E4536
CC-LINK)Master board is abnormal. XX
E4537
CC-LINK)Initialization error on master board . XX
E4538
CANopen)Network is disconnected.
E5000
Connected permission signal has not been turned ON.
E5001
RWC type is not process control type.
E5002
1GS board is not process control type.
E5003
Illegal extend (retract) output signal.
E5004
Weld completion signal already input.
E5005
(Spot weld)Weld schedule setting data is abnormal.
E5006
CLAMP SPEC is not set as PULSE.
E5007
Servo weld gun not connected or wrong gun connected.
E5008
Tip wear measurement (STAGE1) was not executed.
E5009
Work sensing signal(gun_tip touch signal) is not set.
E5010
Servo weld gun mechanical parameter is not set.
E5011
This clamp number already set for servo weld gun axis.
E5012
Cannot change the gun because offset data is abnormal.
E5013
Cannot change multiple guns at the same step.
E5014
Cannot execute, gun connected to another joint.
E5015
Gun status data disagrees with clamp condition.
E5016
Data of SRVPRESS is wrong.
E5017
Wear base data is not registered.
E5018
Weld completion signal has not been detected.
A4-28
Appendix 4 Error Message List
Code
Error Message
E5019
Weld fault signal is detected.
E5020
Retract pos. monitor error.
E5021
Extend pos. monitor error.
E5022
Current gun retract position differs from a destination.
E5023
Wear is abnormal, cannot take measurement.
E5024
Pressurization comp. signal has not been detected.
E5025
Gun opening comp. signal has not been detected.
E5026
(Spot welding)RWC error. XX
E5027
Robot stopped in welding.
E5028
Cannot achieve set force.
E5029
Gun tip stuck.
E5030
Copper plate wear exceeds limit. step=XX
E5031
Weld completion signal is not turned OFF.
E5032
Calibration did not end normally.
E5033
Cannot weld because of abnormal thickness.
E5034
Tip wear exceeds limit. (MOVING SIDE)
E5035
Tip wear exceeds limit. (FIXED SIDE)
E5036
Incorrect gun status data.
E5037
Tip wear exceeds limit. XX
E5038
Arc detection signal did not turn OFF.
E5039
No response from RWC communication I/F board.
E5040
Cannot connect gun because gun is already connected.
E5041
Cannot disconnect gun because gun is already disconnected.
E5042
Gun No is not defined or Gun type is not servo gun.
E5043
Communication error in welder. (CodeXX)
E5044
Failed to get weld data. (timer XX)
E5045
Failed to change weld data. (timer XX)
E5046
Weld error has arisen.
E5047
Receiving weld items now, wait till completion.
E5048
Weld controller is unconnected or weld items are not received. (timer XX)
E5049
Serial number signal error.
E5050
This welder is without Traceability.
E5051
Cannot calibrate because tool change axis is disconnected.
E5052
The pressurizing power measurement value is abnormal.
E5053
The pressurizing power sensor is disconnected or it breaks down.
E5054
The selector switch on TP is set to manual operation.
E5055
The selector switch on TP is set to automatic operation.
A4-29

 

 

 

 

 

 

 

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