Seat Exeo ST. Service Manual - part 18

 

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Seat Exeo ST. Service Manual - part 18

 

 

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278
If and when
A special retaining screw is used to secure and guide the rear light.
Removing the bulb holder
-
Check which of the bulbs is defective.
When changing a bulb, you must first remove the bulb holder.
Open the tailgate.
Take the screwdriver out of the vehicle's tool kit ⇒ page 251.
Use the flat-blade side of the reversible screwdriver insert.
Prise off the cover with a screwdriver in the slot ⇒ page 277,
fig. 225
1
and remove the cover (with the retaining clips) from
the opening.
-
Carefully loosen the screw located behind the cover with the
screwdriver, turning it anti-clockwise (arrows)
2
Fig. 227 Retaining tabs
on reverse side of rear
-
Gradually ease the rear light out of the housing (⇒ page 277,
light
fig. 226 positions
3
and
4
) by pulling alternately in positions
1
and
2
There are four securing tabs on the inside of the rear light unit.
-
Remove the bulb holder ⇒ page 278.
- Release the retaining tabs
A
⇒ fig. 227.
- Lift the bulb carrier off in the direction of the arrow
B
Caution
When removing or installing the rear light, take care not to cause any
– Change the defective bulb ⇒ page 279.
damage.
Removing the rear light in particular can lead to the paintwork or rear light
becoming damaged. This is another reason why we recommend having the
bulbs changed by a qualified workshop.
Note
Make sure you have a soft cloth ready to place under the glass on the rear
light, to avoid any scratches.

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If and when
279
Changing bulbs
Position of the bulbs
All bulbs can be changed easily in the bulb holder.
Pos. ⇒ fig. 228
Bulb function
A
Indicator light
B
Side/stop lights
Fitting the bulb holder
The bulb holder is easy to fit.
Fig. 228 Position of the
bulbs in the bulb holder:
Example: Outer left rear
light
The bulbs are secured with a bayonet fastener. The table below
gives an overview of the bulb positions.
- Lightly press the defective bulb into the bulb holder, then turn it
to the left and remove it.
Fig. 229 Securing the
bulb holder in the rear
- Fit the new bulb, pressing it into the bulb holder and turn it to the
light unit
right as far as it will go.
- Check that the seal is seated correctly on the bulb holder.
- Use a cloth to remove any fingerprints from the glass part of the
bulb.
- Position the bulb holder on the rear light and align it so that it is
securely seated.
- Check whether the new bulb is working.
- Press the bulb holder into the rear light until it engages.
– Re-install the bulb holder ⇒ page 279.
Safety First
Controls and equipment
Practical tips
Technical Data

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280
If and when
– Check that all four retaining tabs ⇒ page 279, fig. 229 -arrows-
have engaged.
- Re-install the rear light unit ⇒ page 280.
Fitting the rear light unit
The rear light unit is easy to fit.
Fig. 231 Luggage
compartment: Location of
the bolt securing the rear
light unit
- First place the rear light unit in ⇒ fig. 230 arrow
1
in the
housing.
- Gently press the rear light unit against the housing, first in posi-
tion
2
and then in position
3
, until that the clips engage firmly
in the rubber mountings.
Fig. 230 Fitting the rear
- Apply gentle pressure to the front side of the rear light unit and
light unit
secure using the screwdriver, from the luggage compartment
⇒ fig. 231
1
– Try to move the rear light sideways to ensure it is correctly fitted.
- Fit the cover back onto the screw, with the notch pointing to the
rear
2
– Put the screwdriver back into the tool kit.
– Make sure that all bulbs for the rear lights are working.

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If and when
281
Removing the bulb holder
Caution
Take care when fitting the rear light unit to make sure there is no damage to
The tailgate must be open to change the bulbs.
the paintwork or any of its components.
Changing rear light bulbs (in boot lid)
Overview of rear lights
Fig. 233 Remove the
cover of the tailgate trim
Fig. 232 Overview of rear
lights
Rear lights in the boot lid
Rear light
Rear fog light
Fig. 234 Remove the bulb
Reverse light
holder
Safety First
Controls and equipment
Practical tips
Technical Data

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282
If and when
You can access the bulb holder for the inner rear lights via the inside
The bulbs are secured with a bayonet fastener. The table below
of the tailgate.
gives an overview of the bulb positions.
- Check which of the bulbs is defective.
- Lightly press the defective bulb into the bulb holder, then turn it
to the left and remove it.
- Take the screwdriver out of the vehicle's tool kit ⇒ page 251.
- Fit the new bulb, pressing it into the bulb holder and turn it to the
- Insert the screwdriver into the opening in the cover ⇒ page 281,
right as far as it will go.
fig. 233
1
and detach the cover
2
- Use a cloth to remove any fingerprints from the glass part of the
- Press on the tabs
A
⇒ page 281, fig. 234 in the direction of the
bulb.
arrows and remove the bulb holder by pulling in the direction of
the arrow
B
- Check whether the new bulb is working.
– Change the bulbs ⇒ page 282.
- Re-install the bulb holder ⇒ page 282.
Position of the bulbs
Changing bulbs
Pos. ⇒ fig. 235
Bulb function
All bulbs can be changed easily in the bulb holder.
A
Reverse light
B
Side lights
C
Rear fog light
Fitting the bulb holder
The bulb holder is easy to fit.
- Position the bulb holder on the rear light and align it so that it is
securely seated.
Fig. 235 Position of the
bulbs in the bulb holder.
- Press the bulb holder into the rear light until it engages.
Example: Rear lights in
the tailgate
– Fit the cover back in the interior trim so that it engages.

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If and when
283
– Put the screwdriver back into the tool kit.
- Insert the bulb as shown by the arrow
2
⇒ fig. 236.
- Make sure that all bulbs for the rear lights are working.
Luggage compartment lights
Side indicators
Fig. 237 Luggage
compartment light
Fig. 236 Side indicator
- Press the indicator to the left or to the right to remove the lamp.
- Remove the lamp holder from the indicator.
- Remove the failed glass bulb and replace with a new bulb.
- Insert the lamp holder in the indicator guide until it clicks into
place.
- First place the indicator in the opening in the bodywork, fixing
the tabs ⇒ fig. 236, arrow
1
Fig. 238 Luggage
compartment light
Safety First
Controls and equipment
Practical tips
Technical Data

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284
If and when
– Remove the tulip-shaped fitting by pressing on its inside edge
using the flat side of a screwdriver.
- Remove the protective cover and remove the bulb from the
housing.
Registration light
Fig. 240 Registration
light
- To remove the tulip-shaped fitting, unscrew the bolts ⇒ fig. 239.
- Remove the bulb, moving it in the direction of the arrow and
outwards ⇒ fig. 240.
- Installation is in the reverse order.
Fig. 239 Registration
light

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If and when
285
- Use a screwdriver to remove the protective cover.
Sunroof light
- Remove the bulb, moving it in the direction of the arrow and
outwards ⇒ fig. 242.
Jump-starting
Jump leads
The jump lead must have a sufficient wire cross section.
If the engine fails to start because of a discharged battery, the battery can be
Fig. 241 Removing sun
connected to the battery of another vehicle to start the engine.
visor light
Jump leads
Jump leads must comply with the standard DIN 72553 (see manufacturer's
documentation). The wire cross section must be at least 25 mm2 for petrol
engines and at least 35 mm2 for diesel engines.
Note
The vehicles must not touch each other, otherwise electricity could flow as
soon as the positive terminals are connected.
The discharged battery must be properly connected to the vehicle elec-
trical system.
Fig. 242 Removing sun
visor light
- Remove the bulb carefully, using the screwdriver on its flat side
⇒ fig. 241.
Safety First
Controls and equipment
Practical tips
Technical Data

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286
If and when
How to jump start: description
4. Connect the other end of the black jump lead
X
to a solid metal
component which is bolted on to the engine block, or onto the
engine block itself of the vehicle with the flat battery. Do not
connect it to a point near the battery ⇒
5. Position the leads in such a way that they cannot come into
contact with any moving parts in the engine compartment.
Starting
6. Start the engine of the vehicle with the boosting battery and let
it run at idling speed.
7. Start the engine of the car with the flat battery and wait one or
two minutes until the engine is “running”.
Fig. 243 How to connect
the jump leads
Removing the jump leads
8. Before you remove the jump leads, switch off the headlights (if
⇒ fig. 243 shows the flat battery and
A
B
the charged battery.
they are switched on).
Jump lead terminal connections
9. Turn on the heater blower and rear window heater in the vehicle
- Switch off the ignition on both vehicles ⇒
with the flat battery. This helps minimise voltage peaks which are
generated when the leads are disconnected.
1. Connect one end of the red jump lead to the positive ⇒ fig. 243
+
terminal of the vehicle with the flat battery ⇒
10. When the engine is running, disconnect the leads in reverse
order to the details given above.
2. Connect the other end of the red jump lead to the positive
terminal
+
in the vehicle providing assistance.
Connect the battery clamps so they have good metal-to-metal contact with
3. Connect one end of the black jump lead to the negative terminal
the battery terminals.
-
on the battery of the vehicle providing assistance.
If the engine fails to start, switch off the starter after about 10 seconds and
try again after about half a minute.

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If and when
287
WARNING
Please note the safety warnings referring to working in the engine
compartment page 227.
The battery providing assistance must have the same voltage as the flat
battery (12V) and approximately the same capacity (see imprint on
battery). Failure to comply could result in an explosion.
Never use jump leads when one of the batteries is frozen. Danger of
explosion! Even after the battery has thawed, battery acid could leak and
cause chemical burns. If a battery freezes, it should be replaced.
Keep sparks, flames and lighted cigarettes away from batteries, danger
of explosion. Failure to comply could result in an explosion.
Observe the instructions provided by the manufacturer of the jump
leads.
Do not connect the negative cable from the other vehicle directly to the
negative terminal of the flat battery. The gas emitted from the battery could
be ignited by sparks. Danger of explosion.
Do not attach the negative cable from the other vehicle to parts of the
fuel system or to the brake line.
The non-insulated parts of the battery clamps must not be allowed to
touch. The jump lead attached to the positive battery terminal must not
touch metal parts of the vehicle, this can cause a short circuit.
Position the leads in such a way that they cannot come into contact
with any moving parts in the engine compartment.
Do not bend over the batteries. This could result in chemical burns.
Note
The vehicles must not touch each other, otherwise electricity could flow as
soon as the positive terminals are connected.
Safety First
Controls and equipment
Practical tips
Technical Data

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288
If and when
Towing and tow-starting
Comments
Please observe the following points if you use a tow-rope:
Tow-starting
Notes for the driver of the towing vehicle
The use of jump leads is preferable to tow-starting.
- Drive slowly at first until the tow-rope is taut. Then accelerate
We recommend that you do not tow-start your vehicle. Jump-starting
gradually.
is preferable ⇒ page 285.
- Begin and change gears cautiously. If you are driving an auto-
However, if your vehicle has to be tow-started:
matic vehicle, accelerate gently.
- Engage the 2nd or the 3rd gear.
- Remember that the brake servo and power steering are not
working in the vehicle you are towing. Brake earlier than you
- Keep the clutch pressed down.
would normally, but with a more gentle pressure on the brake.
- Switch the ignition on.
Notes for the driver of the towed vehicle
- Once both vehicles are moving, release the clutch.
- Ensure that the tow-rope remains taut at all times when towing.
- As soon as the engine starts, press the clutch and move the gear
lever into neutral. This helps to prevent driving into the towing
Tow-rope or tow-bar
vehicle.
It is easier and safer to tow a vehicle with a tow-bar. You should only use a
tow-rope if you do not have a tow-bar.
A tow-rope should be slightly elastic to reduce the loading on both vehicles.
WARNING
It is advisable to use a tow-rope made of synthetic fibre or similarly elastic
material.
The risk of accidents is high when tow-starting. The vehicle being towed
can easily collide with the towing vehicle.
Attach the tow-rope or the tow-bar only to the towing eyes provided or a
towing bracket.
Caution
Driving style
When tow-starting, fuel could enter the catalytic converter and damage it.
Towing requires some experience, especially when using a tow-rope. Both
drivers should be familiar with the technique required for towing. Inexperi-
enced drivers should not attempt to tow-start or tow away another vehicle.

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If and when
289
Do not pull too hard with the towing vehicle and take care to avoid jerking the
The towing eye should always be kept in the vehicle. Please refer to the
tow-rope. When towing on an unpaved road, there is always a risk of over-
notes ⇒ page 288, “Tow-starting”.
loading and damaging the anchorage points.
The ignition of the vehicle being towed must be switched on to prevent the
steering wheel from locking and also to allow the use of the indicators, horn,
Front towing eye
windscreen wipers and washers.
As the brake servo does not work if the engine is not running, you must apply
considerably more pressure to the brake pedal than you normally would.
As the power assisted steering does not work if the engine is not running, you
will need more strength to steer than you normally would.
Towing vehicles with an automatic gearbox
Put the selector lever into position “N”.
Do not drive faster than 50 km/h when towing a vehicle.
Do not tow further than 50 km.
If a breakdown vehicle is used, the vehicle must be towed with the front
wheels raised.
Fig. 244 Fitting the
towing eye to front rear of
the vehicle
Note
Observe legal requirements when towing or tow-starting.
Fitting the towing eye
Switch on the hazard warning lights of both vehicles. However, observe
- Take the towing ring from the onboard tool set.
any regulations to the contrary.
For technical reasons, vehicles with an automatic gearbox must not be
- Remove the front cover by pressing down on the right hand side.
tow-started.
- Bolt the eye to its limit to the left, in the direction of the arrow
If damage to your vehicle means that there is no lubricant in the gearbox,
⇒ fig. 244
you must raise the drive wheels while the vehicle is being towed.
If the vehicle has to be towed more than 50 km, the front wheels must be
raised during towing, and towing should be carried out by a qualified person.
The steering wheel is locked when the vehicle has no electrical power. The
Rear towing eye
vehicle must then be towed with the front wheels raised. Towing should be
carried out by a qualified person.
There is a towing eye at the rear on the right below the rear bumper.
Safety First
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Technical Data

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General notes on the technical data
291
Technical Data
General notes on the technical data
Abbreviations used in this paragraph of the Technical Data
Outstanding information
Abbrevia-
Meaning
Important considerations
tion
kW
Kilowatt, engine power measurement.
All data in the official vehicle documents take precedence
bhp
Brake horse power, formerly used to denote engine power
over this data.
at rpm
Revolutions per minute - engine speed.
All data provided in this manual are valid for the standard model in Spain. The
Nm
Newton metres, unit of engine torque.
vehicle data card included in the Maintenance Programme or the vehicle
registration documents shows which engine is installed in the vehicle.
l/100 km
Fuel consumption in litres per 100 km.
g/km
Carbon dioxide emissions in grams per km travelled.
The figures may be different depending on if additional equipment is fitted,
for different models, for special vehicles and for other countries.
CO2
Carbon dioxide
CN
Cetane number, indication of the diesel combustion power.
Research octane number, indication of the knock resistance
RON
of petrol.
Safety First
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Practical tips
Technical Data

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292
General notes on the technical data
Vehicle identification data
Vehicle data
The data sticker is placed on the inside of the spare wheel recess in the
The most important data are given on the type plate and the
luggage compartment.
vehicle data sticker.
The following information is provided on the vehicle data sticker: ⇒ fig. 245.
These data are also provided in the Maintenance Program.
1
Production control number
2
Vehicle identification number (chassis number)
3
Model code number
4
Model designation / engine power output
5
Engine and gearbox code letters
6
Paintwork number / interior trim code
7
Optional equipment codes
8
Consumption values
9
CO2 emissions values
Fig. 245 Vehicle data
Data from 2 to 9 are also provided in the Maintenance Program.
sticker - boot
Consumption figures and CO2
A
Consumption (litres/100 km) / CO2 emissions (g/km) urban
Vehicles for certain export countries do not have a type plate.
B
Consumption (litres/100 km) / CO2 emissions (g/km) motorway
Type plate
C
Consumption (l/100 km) / CO2 Emissions (g/km) mixed
The type plate is located on the left rib inside the engine compartment.
Vehicle identification number
The vehicle identification number (chassis number) can be read from outside
the vehicle through a viewer in the windscreen. This is located on the left-
hand side of the vehicle in the lower area of the windscreen. It is also located
on the right hand side of the engine compartment.

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General notes on the technical data
293
Data on fuel consumption
Note
Actual consumption may vary from quoted test values, depending on
Fuel consumption
personal driving style, road and traffic conditions, the weather and the
vehicle condition.
The consumption and emission details shown on the vehicle
data sticker differ from one vehicle to another.
The fuel consumption and CO2 emissions of the vehicle can be found on the
Weights
vehicle data sticker.
Kerb weight refers to the basic model with a fuel tank filled to 90% capacity
The fuel consumption and emissions figures given are based on the vehicle
and without optional extras. The figure quoted includes 75 kg to allow for the
weight category, which is determined according to the engine/gearbox
weight of the driver.
combination and the equipment fitted.
For special versions and optional equipment fittings or for the addition of
The consumption and emission figures are calculated in accordance with the
accessories, the weight of the vehicle will increase ⇒
EC test requirements 1999/100/EC. These test requirements specify a real-
istic test method based on normal everyday driving.
The following test conditions are applied:
WARNING
Please note that the centre of gravity may shift when transporting
The urban cycle starts with an engine cold start. City driving
heavy objects; this may affect the vehicle's handling and lead to an acci-
Urban cycle
is then simulated.
dent. Always adjust your speed and driving style to suit road conditions
and requirements.
In the extra urban cycle simulation the vehicle frequently
Extra urban
accelerates and brakes in all gears, as in normal everyday
Never exceed the gross axle weight rating or the gross vehicle weight
cycle
driving. The road speed ranges from 0 to 120 km/h.
rating. If the allowed axle load or the allowed total weight is exceeded, the
driving characteristics of the vehicle may change, leading to accidents,
The average total consumption is calculated with a weighting
Total con-
injuries and damage to the vehicle.
of around 37% for the urban cycle and 63% for the extra
sumption
urban cycle.
The exhaust gases are collected during both driving cycles to
CO2 emis-
calculate carbon dioxide emissions. The gas composition is
sions
then analysed to evaluate the CO2 content and other emis-
sions.
Safety First
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Technical Data

 

 

 

 

 

 

 

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