Rover 820, 825, 827. Repair Manual - part 15

 

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Rover 820, 825, 827. Repair Manual - part 15

 

 

13 Disconnect the wiring connector from the
rear of the illumination bulb. If the bulb is to be
renewed, simply pull it from its location and fit
a new bulb.
14 Disconnect the wiring multiplugs from the
clock and side switches.
15 Undo the four nuts and remove the wood
finishers from the panel. Carefully ease the
finishers from the panel which are secured by
double sided tape.
16 Release the clips and withdraw the clock
and switches from the panel.

Refitting

17 Refitting is a reversal of removal.

13 Trip computer 

removal and refitting

1

Trip computer and vehicle map -
early models

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
In order to release the trip computer
retaining clips, two U-shaped rods (of the type
used for radio/cassette player removal) must
be inserted into the special holes on each side
of the unit. If possible, it is preferable to obtain
purpose made rods from an audio specialist
as these have cut-outs which snap firmly into
the clips so that the unit can be pulled out.
Insert the special rods into the holes in the
side of the unit until they engage the internal
retaining clip lugs.
Withdraw the unit from the lower facia
sufficiently to gain access to the wiring at the
rear.
Disconnect the wiring multiplugs and
remove the complete assembly from the car.
Release the eight retaining clips and
remove the front panel.
Extract the two metal clips at the top, and
one at the bottom and separate the vehicle
map from the trip computer.
Undo the retaining screw on the side of
each unit and remove the locating plates.

Refitting

Refitting is a reversal of removal.

Trip computer - later models

Removal

10 Disconnect the battery negative (earth)
lead (refer to Chapter 5, Section 1).
11 Carefully prise the trip computer assembly
from the lower facia. The unit is retained by
moulded clips which should compress as the
unit is withdrawn.
12 Disconnect the multiplug and remove the
unit from the lower facia.
13 To renew the illumination bulbs, turn the
bulbholders anti-clockwise to remove.

Refitting

14 Refitting is a reversal of removal.

14 Horn 

removal and refitting

1

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
From under the left-hand wheelarch, undo
the two screws and one bolt securing the
access panel and remove the panel.
Disconnect the electrical leads, undo the
retaining nut and remove the horn(s) from the
mounting bracket.

Refitting

Refitting is a reversal of removal.

15 Wiper arms 

removal and refitting

1

Windscreen wiper arms

Removal

Open the bonnet, lift the wiper arm slightly
and retain it in the raised position by inserting
a pop-rivet, small drill bit or similar item
through the hole in the side of the arm (see
illustration)
.
Unscrew the arm-to-spindle retaining nut
and withdraw the arm from the spindle.
If required, remove the blade from the arm
(see Chapter 1) and pull out the rivet or drill
bit. Relieve the spring tension of the arm as
the rivet or bit is withdrawn.

Refitting

Refitting is a reversal of removal, but adjust
the wiper arm park setting as follows during
the refitting sequence.
Switch on the ignition. Turn the wiper
switch on and off, so that the motor operates
then stops in the park position. Switch off the
ignition.
On early models, position the wiper arms so

that they are resting on the top of the stop-
pegs on the windscreen finisher.
On later models position the wiper arms so
that their top edge is 15 mm below the upper
edge of the windscreen finisher.
Engage the end of the arms with their
respective spindles, and refit the retaining nut.
Refit the wiper blades, remove the rivet or
drill bit, and position the arms in the normal
park position.
10 Operate the washers to wet the screen,
then operate the wipers.
11 Switch the wipers off, and check that they
park with the blades in the position described
in paragraph 6 or 7, as applicable.

Tailgate wiper arm (Fastback
models)

Removal

12 Lift off the cover over the wiper arm
spindle.
13 Unscrew the wiper arm-to-spindle
retaining nut and withdraw the arm from the
blade.

Refitting

14 Refitting is a reversal of removal, but
position the arm along the bottom of the
screen with the motor in the park position.

16 Windscreen wiper motor and

linkage - removal and refitting

2

Wiper motor

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
Remove the wiper arms as described in
Section 15.
Carefully prise up the screw caps over the
windscreen finisher retaining screws at the
base of the windscreen (see illustration).
Undo the screws on the finisher front face

Body electrical system  12•13

16.3  Prise up the windscreen finisher

screw caps

15.1  Insert a pop-rivet through the hole in

the wiper arm

12

1380 Rover 800 Series Remake

-------------------------------------------------------------------------------------------------------------------------------------------------------------

and on the extreme edges, then remove the
finisher from the car (see illustrations).
Using pointed-nose pliers, release the
rubber sealing strip retaining clips (see
illustrations)
. Be prepared for some of these
clips to break during removal.
Lift off the centre grille and the left-hand
plenum moulding (see illustrations).
Working through the left-hand plenum
chamber aperture, undo the retaining nut and
remove the wiper linkage rotary link from the
motor spindle (see illustration).
Disconnect the wiper motor wiring
multiplug 

(see illustration).

Undo the three bolts and remove the wiper
motor and mounting bracket from the car (see
illustration)
.

10 Withdraw the seal from the motor spindle,
then remove the seal from the mounting plate.
11 Undo the three bolts and remove the
motor from the mounting plate.

Refitting

12 Refitting is a reversal of removal.

Wiper linkage

Removal

13 Remove the wiper motor as previously
described.
14 Disconnect the primary link arm from the
centre spindle assembly by pushing down to
release the ball-and-socket joint. Remove the
primary link.

15 Undo the four bolts securing the centre
spindle assembly, and the three bolts
securing the right-hand spindle assembly, to
the scuttle (see illustrations).
16 Feed the right-hand spindle assembly
through the scuttle aperture, and draw out the
linkage from the centre spindle opening.
Remove the complete linkage assembly from
the car.
17 Further dismantling is not possible, and if
any of the parts are worn, a complete linkage
assembly must be obtained.

Refitting

18 Refitting is a reversal of removal, ensuring
correct orientation of the linkage components.

12•14 Body electrical system

16.9  Undo the motor mounting bracket

retaining nuts (arrowed)

16.8  Disconnect the motor wiring

multiplug

16.7  Undo the nut securing the linkage

rotary link to the motor spindle

16.6b  . . . and the left-hand side plenum

moulding

16.6a  Lift off the centre grille . . .

16.5b  . . . and withdraw the sealing strip

16.5a  Release the rubber sealing strip

retaining clips . . .

16.4b  . . . and at the extreme edges

1380 Rover 800 Series Remake

16.4a  Undo the screws on the finisher

front face . . .

-------------------------------------------------------------------------------------------------------------------------------------------------------------

17 Tailgate wiper motor and

linkage 
removal and refitting

1

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
Remove the wiper arm as described in
Section 15.
Release the plastic clip screws and remove
the trim panel from inside the tailgate.
Undo the large retaining nut from the wiper
motor spindle.
Disconnect the wiper motor multiplug, and
release the wiring from its cable clip (see
illustration)
.
Undo the two bolts securing the motor
mounting plate to the tailgate, then withdraw
the motor and mounting plate.
Undo the three bolts and remove the motor
from the mounting plate.
Withdraw the seal, spacer and washer
components from the motor spindle.

Refitting

Refitting is a reversal of removal.

18 Windscreen/tailgate/headlight

washer system components -
removal and refitting

1

Washer reservoir and pumps

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
Undo the screw securing the washer
reservoir filler neck to the inner wing valance.
Withdraw the filler neck from the reservoir,
and disconnect the breather hose.
From under the wheelarch, undo the two
screws and one bolt securing the access
panel, and remove the panel.
Undo the three reservoir retaining bolts and
lower the unit slightly.
Disconnect the fluid hoses and wiring
multiplugs and remove the reservoir,
complete with pumps, from under the
wheelarch.

Remove the pumps as required from the
reservoir by pulling them out of their locations.

Refitting

Refitting is a reversal of removal.

Headlight washer jet

Removal

Prise off the cover plate on the washer jet to
expose the two retaining screws.
10 Undo the two screws and withdraw the jet
from the front bumper.
11 Release the water hose clip, disconnect
the hose and remove the jet.

Refitting

12 Refitting is a reversal of removal.

19 Radio/cassette player -

removal and refitting

1

Note: The following procedure applies to the
interior mounted radio/cassette, or
radio/cassette/CD players. For procedures
applicable to the luggage compartment
located CD player, refer to Section 20.

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
In order to release the radio retaining clips,
two U-shaped rods must be inserted into the
special holes on each side of the radio (see
illustration)
. If possible, it is preferable to
obtain purpose made rods from an audio

specialist as these have cut-outs which snap
firmly into the clips so that the radio can be
pulled out. Note that on later models, it will be
necessary to remove the two side bezels first,
to allow access to the holes for insertion of
the U-shaped removal tools.
Insert the removal tools into each pair of
holes at the edge of the unit, and push the
tools fully home to engage the radio retaining
clips.
Move the tools outward to depress the
retaining clips, and withdraw the radio from
the lower facia sufficiently to gain access to
the wiring at the rear (see illustration).
Note the location of the speaker wiring by
recording the cable colours and their
positions, then disconnect the speaker leads,
aerial lead and wiring multiplug(s). Remove
the unit from the car.
Disengage the removal tools from the
retaining clips on the side of the radio, and
remove the tools.

Refitting

Refitting is a reversal of removal.

20 Compact disc player -

removal and refitting

1

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
From within the luggage compartment,

Body electrical system  12•15

17.5  Tailgate wiper motor multiplug (A)

and mounting plate retaining bolts (B)

16.15b  . . . and right-hand spindle

assembly

16.15a  Wiper linkage centre spindle

assembly . . .

19.4  Withdraw the radio, using the tools to

release the retaining clips

19.2  Insert the radio removal tools into the

holes on the edges of the unit

12

1380 Rover 800 Series Remake

-------------------------------------------------------------------------------------------------------------------------------------------------------------

disconnect the wiring multiplug from the side
of the unit.
Undo the four nuts and remove the unit
from its location.

Refitting

Refitting is a reversal of removal.

21 Speakers 

removal and refitting

1

Rear speaker - Saloon and
Coupe models

Removal

From inside the luggage compartment,
disconnect the two leads and undo the four
retaining nuts (see illustration).

Withdraw the speaker upwards into the car,
and remove it from the rear parcel shelf (see
illustration)
.

Refitting

Refitting is a reversal of removal.

Rear speaker - Fastback models

Removal

Undo the three screws securing the trim
panel to the parcel tray support and remove
the trim panel (see illustration).
Remove the speaker grille.
Undo the six speaker retaining screws, lift
the speaker from its location and disconnect
the wiring connectors (see illustration).
Remove the speaker from the car.

Refitting

Refitting is a reversal of removal.

Front main speaker and filter

Removal

Remove the front door inner trim panel as
described in Chapter 11.
10 Undo the four screws securing the
speaker to the door (see illustration).
11 Withdraw the speaker, disconnect the
leads and remove the speaker from the door
(see illustration).
12 To remove the filter, cut off the tape
securing it to the wiring harness adjacent to
the main speaker location.
13 Disconnect the leads at each end and
remove the filter.

Refitting

14 Refitting is a reversal of removal.

Tweeter

Removal

15 Refer to Chapter 11, Section 21 and
remove the escutcheon around the door inner
release handle.
16 Rotate the tweeter clockwise to release it
from the escutcheon, then disconnect the
leads and remove the tweeter (see
illustration)
.

Refitting

17 Refitting is a reversal of removal.

22 Aerial amplifier 

removal and refitting

1

Saloon and Coupe models

Removal

Note: The aerial amplifier is located below the
rear parcel shelf on pre-1992 models, and
above it on later models.
Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
On later models, remove the rear speakers
(Section 21), fold the seat squabs forward and
remove the parcel tray and insulation pad.
From inside the luggage or passenger
compartment, as applicable, disconnect the

12•16 Body electrical system

21.16  Disconnect the wiring and remove

the tweeter

21.11  Withdraw the speaker and

disconnect the wiring

21.10  Undo the main door speaker

retaining screws

21.6  Undo the six screws and remove the

speaker assembly

21.4  Remove the trim panel over the rear

speaker on Fastback models

21.2  Removing the rear speaker from the

parcel shelf

21.1  Rear speaker retaining nuts (arrowed)

on Saloon and Coupe models

1380 Rover 800 Series Remake

-------------------------------------------------------------------------------------------------------------------------------------------------------------

two leads at the amplifier unit (see
illustration)
.
Disconnect the two amplifier leads at the
connections to the rear screen demisting
element.
Disconnect the aerial co-axial lead at the
amplifier.
Undo the two screws and remove the
amplifier from under the parcel shelf.

Refitting

Refitting is a reversal of removal.

Fastback models

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
Remove the trim panel from inside the
tailgate.
10 Disconnect the leads at the amplifier unit
located behind the stiffener panel in the
tailgate.
11 Disconnect the leads at the connector to
the rear screen demisting element.
12 Disconnect the aerial co-axial lead at the
amplifier.
13 Undo the two bolts and remove the
amplifier from the tailgate (see illustration).
Note that one bolt also secures the wiring
earth cable.

Refitting

14 Refitting is a reversal of removal.

23 Power amplifier 

removal and refitting

1

Facia-mounted amplifier - early
models

Removal

Disconnect the battery negative (earth) lead
(refer to Chapter 5, Section 1).
Release the turnbuckles and remove the
trim panel over the fusebox, beneath the
steering column.
Remove the radio cassette player as
described in Section 19.
Disconnect the four multiplugs connecting

the speaker leads from the power amplifier to
the wiring harness. Record the colour codes
of each lead to ensure correct connection on
reassembly.
Release the retaining stud and remove the
small centre console trim panel from the
footwell on the driver’s side.
Working through the trim panel aperture,
disconnect the power amplifier wiring
multiplug.
Undo the nut and two screws securing the
power amplifier mounting bracket under the
facia.
Withdraw the amplifier, release the wiring
harness, and remove the unit from under the
facia.

Refitting

Refitting is a reversal of removal.

Luggage compartment-mounted
amplifier - later models

Removal

10 Disconnect the battery negative (earth)
lead (refer to Chapter 5, Section 1).
11 Remove the trim panel from the right-
hand side of the luggage compartment.
12 Disconnect the rear speaker leads at the
speakers or at the wiring connectors, and
pass the disconnected leads through to the
amplifier.
13 Disconnect the two multiplugs and the
DIN socket connector at the amplifier.
14 Undo the two amplifier mounting bracket
screws, and remove the unit from the luggage
compartment.

Refitting

15 Refitting is a reversal of removal.

24 Anti-theft system 

general information

Later models are fitted with an anti-theft

system as an additional security measure. The
system is armed automatically whenever the
vehicle is locked (by key or infra-red handset);
the system cannot be armed by pressing the
internal door lock buttons.

In the event of the vehicle being broken

into, the alarm will be activated. It will also
sound if the ignition key is inserted into the
ignition switch whilst the alarm is armed, and
additionally, when the system is being armed
and a door is not fully closed. Note that the
bonnet must also be fully closed to enable the
system to be armed.

On later models, an additional ultrasonic

space protection feature is incorporated into
the system. This uses two sensors mounted
at the top of the left-hand door pillars to
detect movement inside the vehicle (such as
entry being gained through a broken window).
In the event of such movement being
detected, the alarm will be activated. This
feature can be disabled if required (for
example, if the car is to be briefly locked with
animals inside).

The anti-theft alarm system is controlled by

the ignition/starter circuit, the door courtesy
light switches, the boot/tailgate light switches
and the central control unit (CCU).

25 Anti-theft system

components 
removal and refitting

1

Note: The following procedures apply to
those components dedicated to the anti-theft
alarm system. Removal and refitting
procedures for the central control unit (CCU)
and the door/boot/tailgate light switches will
be found in Sections 11 and 4 respectively. At
the time of writing no information was
available relating to the ultrasonic space
detection sensor.

Alarm siren

Removal

Remove the wiper arms as described in
Section 15.
Carefully prise up the screw caps over the
windscreen finisher retaining screws at the
base of the windscreen (see illustration
overleaf)
.
Undo the screws on the finisher front face
and on the extreme edges, then remove the
finisher from the car.
Using pointed-nose pliers, release the
rubber sealing strip retaining clips. Be
prepared for some of these clips to break
during removal.
Lift off the centre grille and the right-hand
plenum moulding.
Release the wiring harness from the
support bracket and disconnect the wiring
multiplug.
Undo the two retaining screws and remove
the siren from the plenum chamber.

Refitting

Refitting is a reversal of removal. Adjust the
wiper arm park position as described in
Section 15, when refitting the arms.

Body electrical system  12•17

22.13  Aerial amplifier unit retaining bolts

(arrowed) on Fastback models

22.3  Aerial amplifier unit located under the

rear parcel shelf on early Saloon models

12

1380 Rover 800 Series Remake

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Warning: Procedures for removal and refitting of the driver’s side airbag module
and rotary coupler are given in Chapter 10, Sections 18 and 19 respectively. Those
procedures are provided solely to allow removal and refitting of the steering wheel
and associated components as part of a normal repair operation. Do not attempt

to carry out any other work whatsoever on the airbag supplementary restraint system
components. Any diagnosis or repair necessary, must be carried out by a Rover dealer.

Bonnet switch

Removal

10 Open the bonnet and disconnect the in-
line wiring connector to the switch.
11 Compress the retaining clips and
withdraw the bonnet switch from the
mounting panel.

Refitting

12 Refitting is a reversal of removal.

26 Airbag supplementary

restraint system 
general information

Later models are fitted with a driver’s

airbag, which is designed to prevent serious
chest and head injuries to the driver during an
accident. A similar bag for the front seat
passenger is also available. The two crash
sensors which detect frontal impact are
located on either side of the engine
compartment while the electronic control unit
for the airbag is located in the passenger
compartment in front of the centre console.
The airbag is inflated by an igniter, which
forces the bag out of the module cover in the
centre of the steering wheel, or out of a cover
on the passenger’s side of the facia. A rotary
coupler behind the steering wheel at the top
of the steering column, ensures that a good
electrical connection is maintained with the
airbag at all times as the steering wheel is
turned in each direction.

12•18 Body electrical system

25.3  Anti-theft alarm siren unit location

1 Screw caps
2 Windscreen finisher

retaining screws

3 Rubber sealing strip
4 Plenum moulding
5 Wiring multiplug

6 Siren unit retaining screws
7 Siren unit

1380 Rover 800 Series Remake

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiring diagrams  12•19

12

1380 Rover 800 Series Remake

P

O

R

Q

L

J

K

48

30

NK

NU

32

31

UN

NG

49

33

PN

P

50

PN

B

M

B
B

N

N

N

N

B

NP

N

NP

WR

N

WR

Y

U

V

W

S

T

X

H

G

25

26

NS

NW

57

23

47

24

27

28

51

29

NS

NY

NO

NR

1

N

I

N

N

N

P

34

PU

PB

35

M

N

37

UG

38

UK

UW

36

39

NW

NS

46

BG

GY

GY

16

BR

BW

RS

B

2

GY

44

45

US

U

GY

N

NW

NW

Battery

Starter motor/

solenoid

Starter solenoid

relay

Auto. gearbox

inhibitor switch

Manifold heater

relay

Headlight

main/dip

relay

Horn
relay

Headlight

relay

Radiator

cooling

fan relay

Fusebox

1

2

3

NO

SU

SR

NY

PN

P

PO

31

2

3

4

9

4

5

6

NG

8

7

RB

14

15

7

8

6

13

R

SG

20

21

9

10

19

S

RO

SO

LGS

52

11

LGO

10

11

12

16

17

18

5

12

13

LGY

14

GY

15

16

LG

LGN

17

LGW

18

19

G

22

WR

WR

24

WR

N

57

N

Fusebox

Ignition/

start

switch

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 1: Main wiring diagram (typical) - single-point fuel injection models

H29042/A

Connection details

No.

Diagram/grid ref.

1

1/M5,4/A1

2

1/H2,4/E4,4/M8

3

1/H2,3/D3,3/K3,4/C6,4/L1,10/C1

4

1/H2,4/A4,10/K1

5

1/H5,4/G4,4/L1,10/C1

6

1/F2,2/B6

7

1/H1

8

1/H1,2/A1

9

1/H2,2/F1

10

1/H4,3/J6,3/L6

11

1/H4,3/G6,3/J2,4/C6,4/J4,4/K8,10/K7

12

1/H4,4/C3,4/F6,4/G4

13

1/F3,3/F4

14

1/H3,3/C6,3/H3,4/E6

15

1/H3,2/B1,3/D6,4/D4,4/D6,4/E6,
4/K1,4/L4,9/F1

16

1/H5,2/B6,3/C1,3/H4,9/C5

17

1/H5,2/K4

18

1/H5,2/B6,3/E1,9/J1

19

1/F3,2/C6

20

1/H3,2/K1,3/E1

21

1/H3,2/H1

22

1/H6,4/J1

23

1/M1,4/C3

24

1/H6,1/M2

25

1/M3,10/B1

26

1/M3,9/B7

27

1/M3,2/E5

28

1/M4,3/C1

29

1/M4,9/G1

30

1/M5,2/B6

31

1/H2,1/M5,3/G3

32

1/M6,3/J3

33

1/M6,3/E6,3/J3

34

1/M7,3/H3

35

1/M7,3/E5

36

1/M8,3/F6

37

1/M7,2/E5,3/A5,4/M6

38

1/M8,3/C5

No.

Diagram/grid ref.

39

1/H5,3/L6

41

1/H6,3/A3

42

1/H6,3/A3,4/M4

43

1/H6,3/H4

44

1/H8,2/D6

45

1/H8,2/D6

46

1/H5,3/L6

47

1/M1,3/J6

48

1/M5,10/J7

49

1/M6,10/J7

50

1/M6,10/L7

51

1/M4,9/C5

52

1/H4,10/L7

53

3/H6,4/K4

54

4/A1,4/J4,10/J4

55

4/B1,4/G1

56

4/B1,4/J1,4/J6

57

1/H6,1/M1

58

4/J1,9/D5

59

4/H1,4/H6

60

3/B1,4/L1,10/B1

61

3/D1,9/F1

62

3/D1,9/E1

63

4/K4,10/K7

64

3/H1,4/L4

65

3/L1,4/E6,4/M4

66

3/M1,4/D6,4/M4

67

4/J1,4/L4

68

3/H6,4/H7

69

4/F4,4/K8

70

4/F4,4/K8

71

4/H6,4/M6

72

3/F6,4/D6,10/K7

73

3/K4,4/D6

75

3/B3,10/D1

76

4/F6,4/M8

77

2/B1,2/H4,2/L4

41

42

43

2

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10 Distributor
11 Ignition coil
12 Diagnostic socket
13 Tachometer
14 Ignition pulse amplifier
15 Cooling fan switch
16 Cooling fan motor

6

Key to symbols

Earth and

location

8

8

8

Connection

point input

Connection

point output

8

Sealed joint

Fusible link

Fuse

M

Motor/pump

Switch

contacts

Diode

Solenoid

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

Earth point locations

1 Behind RH headlight
2 Behind LH headlight
3 Behind facia
4 Steering column bracket
5 Base of LH 'A' pillar
6 Base of RH 'A' pillar
7 Base of LH 'B' pillar
8 Base of RH 'B' pillar
9 Beneath rear parcel shelf
10 Beneath LH rear light
11 Beneath RH rear light
12 LH side panel in luggage

compartment beneath carpet

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

Diagram 1: Main wiring diagram (typical) - single-point fuel injection models

-------------------------------------------------------------------------------------------------------------------------------------------------------------

12•20

Wiring diagrams

M

Windscreen
wiper motor

Windscreen

wiper delay

unit

Headlight

wash

motor

B

1

27

37

UG

SR

B

1

Windscreen

washer

motor

B

M

1

LGB

M

6

B

18

16

14

2

15

3

8

23

22

9

10

21

26

24

11

13

Electric

mirror

switch

Four door window

lift control unit

6

5

19

1

4

OU

Y

77

GY

RH rear window

lift switch

B

B

2

B

M

U

R

Passenger's door

window lift

control unit

9

SR

15

Window

lift motor

8

M

U

R

SG

Window

lift motor

RB

9

M

U

R

Rear LH door

window lift

control unit

Window

lift motor

RB

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 2: Main wiring diagram (typical) continued - single-point fuel injection models

H29043

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

Window

lift relay

Window

lift relay

16

30

16

30

GY

NU

NY

6

B

GY

NU

S

6

B

Window

lift relays

Window

lift motor

U

R

6

B

SU

M

21

20

SO

Rear RH door

window lift

control unit

OG

OY

77

GY

LH rear window

lift switch

RB

RB

RB

6

B

UY

UG

OU

Y

OY

OG

Y

OU

OG

OY

77

GY

US

RS

B

Electric mirror

motor/heater

US

M

M

YS

YB

YLG

YG

G

G

G

18

G

YU

YR

M

M

YU

YR
YN

YO

YR

YU

YO

6

B

2

B

45

B

U

Radiator

cooling fan
thermostat

Radiator

cooling fan

motor

B

M

2

44

US

Headlight

wash timer

unit

Windscreen

wiper relay

Windscreen washer/

wiper switch

6

B

6

LGN

17

LGN

OP

SR

NLG

SU

NLG

WK

SR

LGB

SU

LGB

GS

LGU

LGG

GS

RLG

UG

LGB

B

NS

8

6

19

1380 Rover 800 Series Remake

Diagram 2: Main wiring diagram (typical) - single-point fuel injection models (continued)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiring diagrams  12•21

12

1380 Rover 800 Series Remake

P

34

33

Horns

PU

Heater

relay

Recirc.

light

Fresh

air light

Fresh air

solenoid

M

Heater

motor

Circuit breaker

B

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 3: Main wiring diagram (typical) continued - single-point fuel injection models

H29044/A

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

Aerial amplifier

and isolator unit

Aerial and

heated

rear window

5

60

PY

B

6

28

16

NY

GY

Heated rear

window timer

5

B

Heated rear

window

switch/light

BG

61

YG

BG

BG

Recirculation

switch

GS

18

20

SO

G

3

B

B

BS
BO
BY

Heater motor

switch

Flasher

unit

B

6

62

64

LGU

11

8

Hazard

switch

Dir. ind.

switch

12

6

10

5

LGN

LGP

11

32

LGY

UN

GR

65

66

Repeater light

RH rear dir. indicator

B

B

B

RH front dir. indicator

Repeater light

LH rear dir. indicator

LH front dir. indicator

GW

6

11

1

B

B

B

2

10

2

Headlight dip beam

Headlight main beam

Driving lights

37

UG

38

UK

Driving lights

Main beam warning light

Headlight main beam

Headlight dip beam

42

41

BW

BR

Sidelight

relay

31

NG

13

R

U

7

9

2

1

4

Light

switch

Headlight

flasher

3

5

2

1
8

4

UB
UO

BY

B

36

UW

16

GY

43

RS

Foglight

relay

14

RO

Foglight

switch

UB

BG

GB

73

Foglight

Foglight

B

B

B

Foglight warning light

UY

11

6

6

UY

14

Sidelight

warning light

RH Sidelight

B

B

B

No. plate light

RO

6

1

9

B

B

11

11

RH tail light

RH tail light

LH tail light

No. plate light

15

B

B

B

RB

10

10

9

B

LH side light

Glove box

light/switch

2

6

LH tail light

2

Bonnet

light/switch

33

Stop-light

B

B

GP

11

10

Stop-light

72

P

Stop-light

switch

Reversing light

11

B

B

11

12

Reversing light

LGY

Reversing

light switch

Headlight

cut-off unit

B

Oil pressure

transducer

68

LGR

Oil

pressure

relay

Oil pressure

switch

B

53

WN

10

LGO

B

B

12

M

Fuel pump

Resistive wire

W

47

NP

W

KN

WS

WO

ULG

Temperature switch

- manifold heater

Inertia

switch

10

LGO

46

BG

BG

B

39

NW

Inlet

manifold

heater

3

Interior

lights

6

B

5

B

B

B

B

Door

switches

PW

PW

B

P

3

P

9

B

PK

Boot

light

switch

Boot

light

6

B

Horn

switch

PB

35

GW

GR

GR

Fuel pump

relay

75

B

Diagram 3: Main wiring diagram (typical) - single-point fuel injection models (continued)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

12•22

Wiring diagrams

60

PY

3

P

5

LGW

Radio/

cassette

3

B

Speakers

Speakers

Filter

BW
BS

Y

YB

Filter

G

GB

BP
BU

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 4: Main wiring diagram (typical) continued - single-point fuel injection models

H29045

11

No charge warning light

54

NY

NR

LGY

OP

4 spare warning lights

Y/R

63

ABS warning light

O

GO

U

WN

53

Oil press. warning light

6

56

WB

Tachometer

Voltmeter

B

Panel illumination

R

B

RB

LGU

GW

GR

67

15

64

65

66

Sidelight warning light

Trailer warning light

Dir. ind. warning light

Dir. ind. warning light

B

B

B

B

BW

Main beam warning light

42

37

UG

LGY

Fuel level

warning light

Coolant temp.

warning light

Handbrake

warning light

71

BY

Speedometer

4

B

Oil pressure

gauge

Coolant temp.

gauge

Fuel

gauge

Instrument pack

multi-function unit

68

59

GU

LGR

11

LGY

69

GB

70

2

76

BP

PN

BR

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

1

8

B

N

Alternator

54

NY

Distributor

Ignition

coil

55

56

NK

WB

Spark

plugs

1

10

15

25

5

20

30

35

40

B

B

8

Engine management ECU

23

WG

56

WB

12

GU

59

NK

55

Main
relay

YN

Fuel injector

RLG

LG

Accelerator

pedal switch

N

Coolant temp.

thermistor

Ambient air

temp. sensor

UG

Knock

sensor

Inlet air

temp. sensor

GB

Diagnostic

socket

BG

S

BS

Crank. sensor

WU

UP

KG

Throttle

pot.

BO

WY

BS

YG

YP

BS

58

22

R

WR

WK

NK

GU

WB

Idle speed

stepper

motor

KU

OG

OS

OU

OW

OW

N

WG

NK

4

PO

Door lock motor

control unit

6

B

5

1

M

M

M

M

O

K

Door lock

motors

9

7

2 4

8

6

OB

BO

BK

KB

6

B

2

B

Door lock switch

6

B

67

15

R

RB

Panel illumination

light rheostat

resistor

5

B

Cigar lighter

illumination

Cigar

lighters

15

RB

B

2

PN

6

B

15

P

RB

3

11

LGY

Clock

10

B

72

GP

66

73

15

RB

65

14

Trailer socket

UY

GR

GW

RO

69

70

GB

BP

Fuel level

tank unit

6

B

76

BR

12

LG

Speed

transducer

5

LGW

5

B

Vanity

light

switch

Vanity

light

12

LG

5

B

Auto. gearbox

selector

indicator

lights

B

Handbrake

switch

Brake pad

wear sensors

BY

BY

71

BY

B

Brake fluid

level switch

BP

GB

1380 Rover 800 Series Remake

Diagram 4: Main wiring diagram (typical) - single-point fuel injection models (continued)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiring diagrams  12•23

12

1380 Rover 800 Series Remake

Connection details

No.

Diagram/grid ref.

1

5/M5,8/H1

2

5/H2,7/G6,8/E4,8/M8

3

5/H2,7/H6,8/C6,8/L1,10/C1

4

5/H2,8/A4,10/K1

5

5/H5,8/G4,8/L1,10/C1

6

5/F2,6/B6

7

5/H1

8

5/H1,6/A1

9

5/H2,6/F1

10

5/H4,10/L8

11

5/H4,5/H6,5/M2

12

5/H4,7/M4

13

5/H4,6/G4,7/J2,7/J6,8/C6,
8/H4,8/K7,10/K8

14

5/H4,8/B1,8/C2,8/F6,8/G4

15

5/F3,7/F4

16

5/H3,7/C6,7/H3,8/E6

17

5/H3,6/B1,7/D6,8/D4,8/D6,
8/E6,8/K1,8/L4,9/F1

18

5/H5,6/B6,7/C1,7/H4,9/C5

19

5/H5,6/K4

20

5/H5,6/B6,7/E1,9/J1

21

5/F3,6/C6

22

5/H3,6/K1

23

5/H3,6/H1

24

5/M3,10/B1

25

5/E5,5/M2

26

5/M3,9/B7

27

5/M3,8/C1

28

5/M3,10/E1

29

5/M4,7/C1

30

5/M4,8/E2

31

5/M4,7/E1,9/G1

32

5/M4,9/C5

33

5/M5,6/B6

34

5/M5,10/J8

35

5/H2,5/M5,7/G4

36

5/M6,7/J3

37

5/M6,7/E6,7/J3

38

5/M6,10/J8

39

5/M6,10/L8

No.

Diagram/grid ref.

40

5/M7

41

5/M7,7/E5

42

5/M8,7/F6

43

5/M7,7/C5,8/M6,10/E1

44

5/M8,7/A5

46

5/H6,7/A3

47

5/H7,7/A3,8/M4

48

5/H6,7/H4

49

5/H8,6/D6

50

5/H8,6/D6

51

5/J2,8/J3

52

8/J1,8/J4,10/K8

53

8/E3,8/J4

54

8/C3,8/J3

55

8/B1,8/C3,8/H6

56

8/C2,8/F2

57

7/M4,8/D2

58

7/M4,8/F3

59

7/L4,8/F3

60

6/E6,8/K4

61

7/L5,8/F3

63

8/E3,8/H6

64

8/F3,9/C5

65

7/B1,8/L1,10/B1

66

7/B3,8/L1,10/D1

67

8/k4,10/K8

68

7/F6,8/D6,10/K8

69

7/D1,8/D3,9/F1

70

7/D1,9/E1

72

8/J1,8/L4,9/F1

73

7/H1,8/L4

74

7/L1,8/E6,8/M4

75

7/M1,8/D6,8/M4

76

6/F6,8/H7

77

8/F4,8/K8

78

8/F4,8/K8

79

8/D2,8/F6,8/M8

80

6/B1,6/H3,6/L3

81

8/H6,8/M6

82

7/J4,8/D6

83

6/G6,10/E1

P

O

R

Q

L

J

K

34

30

NK

NU

36

35

UN

NG

38

33

PN

P

PN

B

M

B
B

B

WR

Y

U

V

W

S

T

X

H

G

26

NS

NW

11

27

28

32

29

NL

NY

NO

NR

1

N

I

N

N

N

P

40

PU

PB

41

M

N

43

UG

44

UK

UW

42

GY

GS

18

BR

BW

RS

B

2

GY

49

50

US

U

GY

N

NW

NW

Battery

Starter motor/

solenoid

Starter solenoid

relay

Auto. gearbox

inhibitor switch

Headlight

main/dip

relay

Horn
relay

Headlight

relay

Radiator

cooling

fan relay

Fusebox

1

2

3

NO

SU

SR

NY

PN

P

PO

35

2

3

4

9

4

5

6

NG

8

7

RB

16

17

7

8

6

15

R

SG

22

23

9

10

21

S

RO

SO

LGS

10

11

LGO

5

12

13

LGY

14

GY

15

16

LG

LGN

17

LGW

18

19

G

WR

25

N

Fusebox

Ignition/

start

switch

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 5: Main wiring diagram (typical) - multi-point fuel injection models

H29046/A

46

47

48

WR

12

13

14

11

18

19

20

11

WR

WR

N

N

N

N

25

NP

24

U

NB

31

51

BW

39

37

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10 Distributor
11 Ignition coil
12 Diagnostic socket
13 Tachometer
14 Ignition pulse amplifier
15 Cooling fan switch
16 Cooling fan motor

6

Key to symbols

Earth and

location

8

8

8

Connection

point input

Connection

point output

8

Sealed joint

Fusible link

Fuse

M

Motor/pump

Switch

contacts

Diode

Solenoid

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

Earth point locations

1 Behind RH headlight
2 Behind LH headlight
3 Behind facia
4 Steering column bracket
5 Base of LH 'A' pillar
6 Base of RH 'A' pillar
7 Base of LH 'B' pillar
8 Base of RH 'B' pillar
9 Beneath rear parcel shelf
10 Beneath LH rear light
11 Beneath RH rear light
12 LH side panel in luggage

compartment beneath carpet

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

Diagram 5: Main wiring diagram (typical) - multi-point fuel injection models

-------------------------------------------------------------------------------------------------------------------------------------------------------------

12•24

Wiring diagrams

M

Windscreen
wiper motor

Windscreen

wiper delay

unit

Windscreen

washer

motor

B

M

1

LGB

6

B

18

16

14

2

15

3

8

23

22

9

10

21

26

24

11

13

Electric

mirror

switch

Four door window

lift control unit

6

5

19

1

4

OU

Y

80

GY

RH rear window

lift switch

B

B

2

B

M

U

R

Passenger's door

window lift

control unit

9

SR

17

Window

lift motor

8

M

U

R

SG

Window

lift motor

RB

9

M

U

R

Rear LH door

window lift

control unit

Window

lift motor

RB

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 6: Main wiring diagram (typical) continued - multi-point fuel injection models

H29047

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

Window

lift relay

Window

lift relay

18

33

18

33

GY

NU

NY

6

B

GY

NU

S

6

B

Window

lift relays

Window

lift motor

U

R

6

B

SU

M

23

22

SO

Rear RH door

window lift

control unit

OG

OY

GY

LH rear window

lift switch

RB

RB

RB

6

B

UY

UG

OU

Y

OY

OG

Y

OU

OG

OY

80

GY

US

RS

B

Electric mirror

motor/heater

US

M

M

YS

YB

YLG

YG

G

G

G

20

G

YU

YR

M

M

YU

YR
YN

YO

YR

YU

YO

6

B

2

B

50

B

U

Radiator

cooling fan
thermostat

Radiator

cooling fan

motor

B

M

2

49

US

Windscreen

wiper relay

Windscreen washer/

wiper switch

6

B

6

LGN

19

LGN

OP

SR

NLG

SU

NLG

WK

SR

LGB

SU

GS

LGU

LGG

GS

RLG

LGB

B

8

6

21

LGB

83

ULG

80

B

Oil pressure

transducer

76

LGR

Oil pressure

switch

B

WN

60

Reversing light

13

LGY

Reversing

light switch

B

B

11

12

Reversing light

1380 Rover 800 Series Remake

Diagram 6: Main wiring diagram (typical) - multi-point fuel injection models (continued)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiring diagrams  12•25

12

1380 Rover 800 Series Remake

P

Horns

PU

Heater

relay

Recirc.

light

Fresh

air light

Fresh air

solenoid

M

Heater

motor

Circuit breaker

B

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 7: Main wiring diagram (typical) continued - multi-point fuel injection models

H29048/A

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

Aerial amplifier

and isolator unit

Aerial and

heated

rear window

5

65

PY

B

6

29

18

NY

GY

Heated rear

window timer

5

B

Heated rear

window

switch/light

BG

69

YG

BG

BG

Recirculation

switch

GS

20

31

NR

G

3

B

B

BS
BO
BY

Heater motor

switch

Flasher

unit

B

6

70

LGU

11

8

Hazard

switch

Dir. ind.

switch

12

6

10

5

LGN

LGP

13

36

LGY

UN

GR

Repeater light

RH rear dir. indicator

B

B

B

RH front dir. indicator

Repeater light

LH rear dir. indicator

LH front dir. indicator

GW

6

11

1

B

B

B

2

10

2

Headlight dip beam

Headlight main beam

Driving lights

44

UK

43

UG

Driving lights

Main beam warning light

Headlight main beam

Headlight dip beam

46

47

BW

BR

Sidelight

relay

35

NG

15

R

U

7

9

2

1

4

Light

switch

Headlight

flasher

3

5

2

1
8

4

UB
UO

BY

B

42

UW

GY

RS

Foglight

relay

RO

Foglight

switch

UB

BG

82

Foglight

Foglight

B

B

B

Foglight warning light

UY

11

6

6

16

Sidelight

warning light

RH Sidelight

B

B

B

No. plate light

RO

6

1

9

B

B

11

11

RH tail light

RH tail light

LH tail light

No. plate light

17

B

B

B

RB

10

10

9

B

LH side light

Glove box

light/switch

2

6

LH tail light

2

Bonnet

light/switch

37

Stop-light

B

B

GP

11

10

Stop-light

68

P

Stop-light

switch

Headlight

cut-off unit

12

Fuel pump

ULG

Inertia
switch

LGO

6

B

5

B

Door

switches

B

6

B

Horn

switch

PB

41

GW

GR

GR

Fuel pump

relay

66

B

Aerial

co-axial

cable

73

40

37

75

74

18

48

16

B

12

M

W

59

WN

ULG

58

BS

57

BS

Lambda

heater

B

Lambda

probe

61

U

Interior lights

5

B

BS

PLG

B

B

GO

BLG

9

B

Boot light/switch

PK

5

B

PK

Map reading light/switch

6

B

PK

Map reading light/switch

P

B

PW

Rear interior

lights

Footwell

illumination

P

3

P

13

LGY

2

PN

Interior light

delay relay

Diagram 7: Main wiring diagram (typical) - multi-point fuel injection models (continued)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

14

PY

3

P

5

LGW

3

B

Speakers

Speakers

Filter

BW
BS

Y

YB

Filter

G

GB

BP
BU

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

H29049/A

13

No charge warning light

52

NY

NR

LGY

53

OR

4 spare warning lights

Y/R

67

ABS warning light

O

GO

U

WN

60

Oil press. warning light

6

55

WB

Tachometer

Voltmeter

B

Panel illumination

R

B

RB

LGU

GW

GR

72

17

73

74

75

Sidelight warning light

Trailer warning light

Dir. ind. warning light

Dir. ind. warning light

B

B

B

B

BW

Main beam warning light

47

43

UG

LGY

Fuel level

warning light

Coolant temp.

warning light

Handbrake

warning light

81

BY

Speedometer

4

B

Oil pressure

gauge

Coolant temp.

gauge

Fuel

gauge

Instrument pack

multi-function unit

76

63

GU

LGR

13

LGY

77

GB

78

2

79

BP

PN

BR

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

1

8

B

N

Alternator

52

NY

Distributor

Ignition

coil

14

55

LG

WB

Spark plugs

1

10

15

25

5

20

30

35

40

B

Fuel ECU

Main
relay

Coolant temp.

thermistor

Fuel temp.

sensor

Throttle pot.

4

PO

Door lock motor

control unit

6

B

5

1

M

M

M

M

O

K

Door lock

motors

9

7

2 4

8

6

OB

BO

BK

KB

6

B

2

B

Door lock switch

6

B

R

RB

Panel

illumination

light rheostat

resistor

5

B

Cigar lighter

illumination

Cigar

lighters

17

RB

B

2

PN

6

B

17

P

RB

3

13

LGY

Clock

10

B

68

GP

75

82

17

RB

74

16

Trailer socket

UY

GR

GW

RO

77

78

GB

BP

Fuel level

tank unit

6

B

79

BR

14

LG

Speed

transducer

5

LGW

5

B

Vanity

light

switch

Vanity

light

LG

5

B

Auto. gearbox

selector

indicator

lights

B

Handbrake

switch

Brake pad

wear sensors

BY

BY

81

BY

B

Brake fluid

level switch

BP

GB

13

LGY

65

17

72

66

B

Radio/

cassette

B

8

8

B

54

WS

51

BW

57

69

79

BS

BG

BR

OR

GU

30

59

56

NB

WN

KO

58

ULG

64

61

R

U

27

Fuel

injectors

63

53

WG

8

WK

WLG

OG

OS

KG

KB

Air flow

meter

Diagnostic

socket

NK

NK

KB

KB

GK

Air valve

stepper

motor

YU

OU

KB

YB

LGK

NK

OW

N

YLG

OW

KG

YLG

1

6

12

8

B

WB

55

WS

54

LG

14

KO

56

Programmed ignition ECU

Crank

sensor

UP

WU

KG

Knock

sensor

LGS

S

12•26

Wiring diagrams

1380 Rover 800 Series Remake

Diagram 8: Main wiring diagram (typical) - multi-point fuel injection models (continued)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Wiring diagrams  12•27

12

1380 Rover 800 Series Remake

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 9: Typical air conditioning system (including engine cooling fan)

Mode motor/

rheostat

Mode motor/

rheostat

Amplifier

M

A
B
F

D
E

M

G
H
F

I

E

18

G

G

BR

Y

YR

YW

GR

YS

K

B

3

B

C

H

B

D

G

E

F

A

J

B

G

H

F

I

E

D

A

G

BR

YW

YR

B

B

GR

UO

UG

62

61

YG
BG

15

67

RB

R

B

29

NR

SY

SY

YN

YN

Y

Y
G

W

PW

N

YS

K

G

PW

N

W

UO

UG

M

Z

V

O

J

C

N

ECU

UY

UY

G
Y

Blower assembly

Mode
motor

M

V

M

K L U

A

J

B

M

A B K L U M N O

Blower

motor

T

N

T

M

J
T

M
O

Relay

S T J

T
S

V
J

Relay

R

Y

X

H

W

J

S

BY

WG

Y

X

Evaporator

sensor

70

69

17

72

31

} Multi-point models {

} Single-point models {

Rear screen

demister switch/

warning light

H

D

H

R

K

L

J

C

G

F

Switch illumination

Switch

illumination

Illumination

rheostat

E

V

Mode

motor rheostat

Z

Facia switch pack

Condenser fan

changeover

relay 1

Relay 2

M

SU

2

B

Condenser cooling

fan motor

SP

16

51

58

18

32

17

64

Multi-point models {

Single-point models {

Radiator

cooling

fan relay

Radiator

cooling

fan motor

GY

Magnetic

clutch relay

GY

2

GY

B

UY

NO

GY

NO

GY

1

B

1

B

1

B

Radiator

cooling fan

Air con.

thermostat switch

Condenser

cooling fan switch

UY

UY

U

M

US

UP

UP

NW

26

NO

GY

GY

R

B

Compressor

switch

R

R

X

Dual

pressure switch

UR

UY

U

SK

X

SK

H29050/A

1

Battery

2

Ignition switch

3

Starter motor

4

Distribution block

5

Alternator

6

No charge warning light

7

Fusebox

8

Spark plugs

9

Ignition amplifier

10

Distributor

11

Ignition coil

12

Diagnostic socket

13

Tachometer

14

Ignition pulse amplifier

15

Cooling fan switch

16

Cooling fan motor

B

Black

P

Purple

G

Green

R

Red

K

Pink

S

Slate

LG

Light green

U

Blue

N

Brown

W White

O

Orange

Y

Yellow

Wire colours

20

Diagram 9: Typical air conditioning system (including engine cooling fan)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

12•28

Wiring diagrams

} Multi-point models

} Single-point models

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

B

A

C

D

E

F

G

H

J

K

L

M

2

1

3

4

5

6

7

8

Diagram 10: Supplementary circuits

H29051/A

75

3

P

5

LGW

RH rear

speaker

BW

BS

Y

YB

Filter -

speakers

G

GB

BW

BS

RH front

tweeter

RH front

speaker

BS

BW

BP

BU

N

NB

G

GB

W

WB

G

GB

RB

R

Y

YB

Filter -

speakers

BW

BS

BW

BS

G

GB

Y

YB

LH rear

speaker

LH front

tweeter

LH front
speaker

R

N

W

G

B

B

3

B

Power amplifier

R

R
U
B

25

NS

Radio/cassette

player

Filter -

power amplifier

60

PY

PY

24

65

3

5

66

83

43

28

Timer delay

relay

LGB

UG

NL

1

M

B

SR

B

B

Washer

pump

M

M

Door

lock motor

Door

lock motor

M

M

Door

lock motor

Door

lock motor

9 8

4 7

2 6 1

5

4

PO

6

B

KB

OB

B

B

O

O

K

BK

BO

B

O

O

K

K

K

BK

BO

O

OB

KB

Central locking ECU

1

2

3

OG
ON
PO

Remote control

10

20

34

14

28

2

35

18

19

15

32

27

29

ABS ECU

11

9

25

1

4

5

21

7

26

24

W

W

Wheel speed sensors

G

G

Y

Y

R

R

12

BS

BS

BS

ABS over-voltage

protection relay

6

Return pump

and relay

Solenoid

valve relay

M

9

11

13

Solenoid

valves

1 3 5 7

12 2

6

4

8

10

1

B

6

B

YW

RW

YB

YU

UW

UB

YG

UG

YN

YR

} Multi-point models

} Single-point models

39

10

52

50

PN

87

15

30

31

B

LGS

72

68

GP

63

67

GP

YR

11

13

ABS

warning

light

54

52

LGY

NY

49

38

PN

PN

48

NK

UW

UB

Headlight

relay

1
2

Ignition

switch

2

8

4

6

1

7

Fuse 16

Fuse 7

Headlight

main/dipped

beam relay

2

B

BW

RS

GY

From headlight

main beams

From headlight

changeover relay

To radiator

cooling fan relay

Dim/dip relay

GY

W

RB

GY

R

2

B

GY

Line
fuse

UR

UR

8

5

UW

GY

Headlight

changeover relay

Dim/dip

resistor

UY

U

Headlight

dipped beams

Fuse N

Fuse M

UY

UY

BR

UK

UG

} Multi-point models

34

1380 Rover 800 Series Remake

Diagram 10: Supplementary circuits

-------------------------------------------------------------------------------------------------------------------------------------------------------------

 

 

 

 

 

 

 

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