Snowmobile Arctic Cat (2004 year). Manual - part 102

8-8

CHAINS & SPROCKETS

For reference, all spockets and chains available from Arctic Cat are listed below.

„ NOTE: Added to the list are wide 15 link chains with corresponding wide sprockets. These chains and

sprockets are 3 mm (1/8 in.) wider than the 13 link chains and corresponding sprockets and approximately
25% stronger.

* Reverse and 2-Speed Spocket

*Reverse and 2-Speed Sprocket

UPPER SPROCKET (w/11 Link Chain)

NUMBER OF TEETH

P/N

15

0107-217

16

0107-340

17

0107-218

18

0107-341

19

0107-219

20

0107-409

21

0107-408

22

0107-301

23

0602-363

24

0107-508

LOWER SPROCKET (w/11 Link Chain)

NUMBER OF TEETH

P/N

33

0107-513

35

0107-325

35*

0702-074

37

0107-407

39

0107-220

39*

0702-072

40

0107-903

41

0107-369

STANDARD CHAIN (11 Link)

PITCH

P/N

64

0107-322

66

0107-358

68

0107-215

70

0107-216

70*

0602-371

72

0107-372

WIDE CHAIN (13 Link)

PITCH

P/N

68

0602-495

70

1602-041

72

1602-042

WIDE CHAIN (15 Link)

68

1602-036

70

0602-968

72

0602-972

74

1602-037

WIDE SPROCKET (w/13 Link Chain)

(UPPER)

NUMBER OF TEETH

P/N

18

0602-445

19

0602-444

20

0602-456

21

0602-494

22

0602-455

23

0602-452

24

0602-446

19*

0602-470

WIDE SPROCKET (w/15 Link Chain)

(UPPER)

20

0602-967

18

0602-995

19

0602-973

23

1602-118

24

0602-974

26

1602-193

19

1602-548

20

1602-600

21

1602-685

WIDE SPROCKET (w/13 Link Chain)

(LOWER)

NUMBER OF TEETH

P/N

35

0602-457

39

0602-451

40

0602-453

39*

0702-170

40*

0702-393

41

1602-119

42

0602-909

44

0602-812

44*

0602-813

WIDE SPROCKET (w/15 Link Chain)

(LOWER)

35*

0602-142

39*

0702-370

39

0602-975

40*

0702-394

44*

0702-383

35

1602-603

39

1602-604

40

1602-605

43

1602-549

44

1602-688

45

1602-689

46

1602-690

8-9

8

ARCTIC CAT DRIVE BELT DIMENSION CHART

* High Performance Belt

** Double-Cog High Performance Belt

*** Double-Cog High Performance Belt w/Hard Compound

„ NOTE: The difference between Drive Belt (p/n 0627-010) and Drive Belt (p/n 0627-020) is width. If one of
these belts is substituted for the other, the driven pulley will need a shim added or a shim removed to
obtain correct belt deflection. Both of these belts are constructed of “hard compound” and should be used
only when recommended. If these belts are used when a softer compound belt is recommended (such as a
p/n 0627-012 or 0627-021), the engine will run at a higher RPM.

BELT P/N

LENGTH

WIDTH

0100-022

41 3/8 ± 3/64 inch

1 3/16 inch

0100-032

43 1/2 ± 3/64 inch

1 3/16 inch

0100-042

46 3/4 ± 3/64 inch

1 3/16 inch

0100-043

46 9/16 ± 3/64 inch

1 3/16 inch

0100-066

45 7/16 ± 3/64 inch

1 3/16 inch

0100-080

44 1/8 ± 3/8 inch

1 3/16 inch

0100-088

43 1/8 ± 3/16 inch

1 3/16 inch

0100-092

43 13/16 ± 3/16 inch

1 1/4 inch

0227-002

47 1/2 ± 3/16 inch

1 1/4 inch

0227-007

43 1/4 ± 3/16 inch

1 1/4 inch

0227-010

49 ± 3/16 inch

1 1/4 inch

0227-011

44 ± 3/16 inch

1 1/4 inch

0227-014

45 1/2 ± 3/16 inch

1 1/4 inch

0227-016

45 1/16 ± 3/16 inch

1 1/4 inch

0227-017

42 13/16 ± 3/16 inch

1 1/4 inch

0227-019

43 1/4 ± 3/16 inch

1 1/4 inch

0227-020

46 11/16 ± 3/16 inch

1 1/4 inch

0227-022

45 1/2 ± 3/16 inch

1 1/4 inch

0227-023

45 7/16 ± 1/8 inch

1 1/4 inch

0227-026

43 1/4 ± 3/16 inch

1 1/4 inch

0227-027

43 1/4 ± 3/16 inch

1 1/4 inch

0227-030

43 1/2 ± 3/16 inch

1 3/8 inch

0227-032

43 5/8 ± 3/16 inch

1 3/8 inch

0227-100

45 1/2 ± 3/16 inch

1 3/8 inch

0227-101

43 5/16 ± 3/16 inch

1 3/8 inch

0227-103

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-001

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-002

43 3/8 ± 3/16 inch

1 3/8 inch

*0627-004

43 5/16 ± 3/16 inch

1 3/8 inch

*0627-006

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-008

45 3/4 ± 3/16 inch

1 3/8 inch

**0627-009

47 3/4 ± 3/16 inch

1 3/8 inch

***0627-010

47 3/4 ± 3/16 inch

1 3/8 inch

**0627-011

45 3/4 ± 3/16 inch

1 3/8 inch

**0627-012

47 3/4 ± 3/16 inch

1 3/8 inch

0627-013

49 ± 3/16 inch

1 7/16 inch

0627-014

49 ± 3/16 inch

1 7/16 inch

***0627-020

47 3/4 ± 3/16 inch

1 13/32 inch

**0627-021

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-031

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-032

44 9/16 ± 3/16 inch

1 15/32 inch

***0627-033

50 5/16 ± 3/16 inch

1 7/16 inch

8-10

ARCTIC CAT DRIVE BELT REPLACEMENT CHART

1996

Puma, Puma Deluxe, Puma 2-Up ........0227-103
Jag, Jag Deluxe, Jag L/C......................0227-103
Z440, Panther Deluxe, Panther L/C......0627-012
Bearcat 340 ..........................................0627-013
Bearcat 440 & 550................................0627-014
Cougar, Cougar 2-Up, Cougar M/C ......0627-012
Pantera .................................................0627-012
EXT EFI Models ...................................0627-012
EXT 580 ...............................................0627-012
EXT 580 Powder Special......................0627-010
Wildcat Models .....................................0627-010
Thundercat, ZRT 800, ZRT 600 ...........0627-010
ZR 580 Models, ZR440 ........................0627-012

1997

Puma, Puma Deluxe, Puma 2-Up ........0627-012
Jag, Jag Deluxe ....................................0627-012
Panther, Panther L/C ............................0627-012
Z440, ZL440 .........................................0627-012
Bearcat 340 ..........................................0627-013
Bearcat 440 & 550................................0627-014
Cougar, Cougar M/C ............................0627-012
Pantera .................................................0627-012
EXT EFI Models ...................................0627-012
Powder Special EFI ..............................0627-012
Thundercat, ZRT 800, ZRT 600 ...........0627-010
ZR 580, ZR440.....................................0627-010
EXT 600, Powder Extreme ...................0627-010
Powder 580 Carb..................................0627-010

1998

Jag 340, Panther 340 ...........................0627-012
Jag 440, Jag 440 DLX ..........................0627-012
Z 440, Panther 440...............................0627-012
Panther 550 ..........................................0627-021
Bearcat 340 ..........................................0627-013
Bearcat 440, Bearcat Wide Track .........0627-014
Cougar, Cougar DLX, Cougar M/C.......0627-021
Pantera 580 ..........................................0627-021
Pantera 800 ..........................................0627-020
EXT EFI................................................0627-020
EXT EFI DLX........................................0627-021
EXT 600, EXT 600 Touring...................0627-020
Powder Special, Powder Special EFI ...0627-020
Powder Extreme ...................................0627-020
Thundercat, Thundercat M/C ...............0627-020
ZRT 600, ZRT 800................................0627-020
ZR 600, ZR 600 EFI .............................0627-020
ZL 440 ..................................................0627-021
ZL 500, ZR 500 ....................................0627-020
ZR 440..................................................0627-020

1999

Jag 340 DLX, Panther 340 ...................0627-012
Jag 440, Jag 440 DLX ..........................0627-012
Panther 440 ..........................................0627-012
Panther 550 ..........................................0627-021
Bearcat 340, Bearcat 440 I...................0627-013
Bearcat 440 II, Bearcat Wide Track ......0627-014
Pantera 580 EFI ...................................0627-021
Pantera 800 ..........................................0627-020
Triple Touring 600 .................................0627-020
Powder Special 500 EFI .......................0627-020
Powder Special 600 Models .................0627-020
Powder Special 700..............................0627-020
Thundercat, Thundercat M/C ...............0627-020
Z 370 ....................................................0627-021
Z 440 ....................................................0627-021
ZL 440 ..................................................0627-021
ZL 500 Models, ZL 600 Models............0627-020
ZR 500 Models .....................................0627-020
ZR 600 Models .....................................0627-020
ZR 700..................................................0627-020
ZRT 600, ZRT 800................................0627-020

2000

Bearcat 340 ..........................................0627-013
Bearcat 440 I/440 II/Wide Track ...........0627-014
Pantera Models ....................................0627-020
Panther 340/440...................................0627-012
Panther 550 ..........................................0627-021
Powder Special Models ........................0627-020
Thundercat Models...............................0627-020
Triple Touring 600 .................................0627-020
Z Models...............................................0627-021
ZL 440/550 ...........................................0627-021
ZL 500/580/600/700 .............................0627-020
ZR Models ............................................0627-020
ZRT Models ..........................................0627-020

2001

Bearcat W/T .........................................0627-014
Mountain Cat Models ...........................0627-020
Pantera Models ....................................0627-020
Panther 370 Models .............................0627-013
Panther 440 Models .............................0627-012
Panther 550 ..........................................0627-021
Thundercat ...........................................0627-020
Triple Touring 600 .................................0627-020
Z Models...............................................0627-021
ZL Models.............................................0627-020
ZR Models ............................................0627-020
ZRT Models ..........................................0627-020

2002

Bearcat W/T .........................................0627-014
Mountain Cat Models ...........................0627-020
Pantera 550..........................................0627-021
Pantera Models (EFI) ...........................0627-020
Panther Models ....................................0627-021
Thundercat ...........................................0627-020
Z Models ..............................................0627-021
ZL Models ............................................0627-020
ZR Models ............................................0627-020
ZRT 600 ...............................................0627-020

2003

Firecat Models......................................0627-020
Mountain Cat Models ...........................0627-020
Pantera 550..........................................0627-021
Pantera Models (EFI) ...........................0627-020
Panther Models ....................................0627-021
Z Models ..............................................0627-021
ZL Models ............................................0627-020
ZR Models ............................................0627-020

2004

Bearcat 570..........................................0627-013
Firecat 500 Models...............................0627-020
Firecat 600/700 Models........................0627-031
King Cat ...............................................0627-020
Mountain Cat Models ...........................0627-020
Pantera 550..........................................0627-021
Pantera Models (EFI) ...........................0627-020
Panther Models ....................................0627-021
Sabercat 500........................................0627-020
Sabercat 600/700 Models ....................0627-031
Z Models ..............................................0627-021

8-11

8

CENTER-TO-CENTER/OFFSET SPECIFICATIONS

YEAR

MODELS

CENTER-TO-

CENTER

OFFSET

cm

in.

mm

in.

1977

Lynx 2000S, 2000T,
Panther 4000, 5000,
Cheetah 5000

25.9

10.200

11.53

0.454

Jag 3000

28.9

11.375

11.53

0.454

El Tigre 4000, 5000,
Pantera F/C, F/A

30.5

12.000

11.53

0.454

1978

Lynx 2000S, 2000T,
Panther 4000, 5000,
Cheetah 5000,
El Tigre 5000, 6000

25.9

10.200

11.53

0.454

Jag 2000, 3000

28.9

11.375

11.53

0.454

Pantera F/C, F/A

30.5

12.000

11.53

0.454

1979

Lynx 2000S, 2000T
Panther,
El Tigre 5000, 6000,
Trail Cat

25.9

10.200

11.53

0.454

All Jag

28.9

11.375

11.53

0.454

Pantera

30.5

12.000

11.53

0.454

1980

Lynx 2000S, 2000T,
Trail Cat 3000, 4000,
Panther, Pantera,
El Tigre 5000

25.9

10.200

11.53

0.454

El Tigre 6000

25.9

10.200

10.54

0.415

All Jag

28.9

11.375

11.53

0.454

1981

Jag

28.9

11.375

11.53

0.454

Trail Cat, Panter, Pantera

25.9

10.200

11.53

0.454

El Tigre 5000, 6000

25.9

10.200

34.67

1.365

1984

Panther, El Tigre

25.9

10.200

34.67

1.365

1985

Jag

28.9

11.375

34.67

1.365

Panther, Pantera,
Cougar, El Tigre

25.9

10.200

34.67

1.365

1986

Jag

28.9

11.375

34.67

1.365

Panther, Cougar,
Pantera, El Tigre,
Cheetah F/C, L/C

25.9

10.200

34.67

1.365

1987

Jag

28.9

11.375

34.67

1.365

Super Jag, Panther,
Cougar, Pantera,
El Tigre 5000, 6000,
Cheetah F/C, L/C

25.9

10.200

34.67

1.365

1988

Jag 340, 440

28.7

11.300

34.67

1.365

Super Jag, Panther,
Cougar, Pantera,
El Tigre 5000, 6000,
Cheetah Touring, L/C,
Wildcat 650

25.9

10.200

34.67

1.365

1989

Jag 340, Jag Deluxe

28.7

11.300

34.67

1.365

Super Jag, Jag AFS,
Panther, Cougar, Pantera,
El Tigre 6000 & EXT,
Cheetah Touring, Wildcat 650

25.9

10.200

34.67

1.365

1990

Jag 340

28.7

11.300

34.67

1.365

Super Jag, Jag AFS,
Panther, Cougar,
Pantera, El Tigre EXT,
Cheetah Touring,
Wildcat 650, Prowler

25.9

10.200

34.67

1.365

1991

Jag 340 Mountain Cat

28.7

11.300

34.67

1.365

Lynx, Jag AFS, Super Jag,
Panther, Cougar, Pantera,
El Tigre EXT, Prowler,
Cheetah Touring, Prowler
Special, EXT Special,
Wildcat 700

25.9

10.200

34.67

1.365

YEAR

MODELS

CENTER-TO-

CENTER

OFFSET

cm

in.

mm

in.

1992

Lynx, Jag, Panther, Cougar,
Pantera, Prowler, Cheetah
Touring, Super Jag, EXT,
Wildcat EFI

25.9

10.200

34.67

1.365

Wildcat AWS

28.9

11.375

34.67

1.365

1993

Lynx, Jag, Panther, Cougar,
Pantera, Prowler, Cheetah
Touring, EXT Models

25.9

10.200

34.67

1.365

Wildcat AWS Models

28.9

11.375

34.67

1.365

Thundercat

30.9

12.200

34.67

1.365

1994

Jag, Puma, Panther,
Cougar, Pantera, Prowler,
Cheetah Models

25.9

10.200

34.67

1.365

Wildcat EFI Models (AWS)

28.9

11.375

34.67

1.365

EXT Models, ZR Models,
Thundercat Models

30.9

12.200

34.67

1.365

1995

Puma Models, Jag Models,
Panther

25.5

10.200

34.67

1.365

Cougar, Prowler 2-Up,
Pantera, All EXT Models,
Z440, ZR580, ZR440,
Thundercat, ZR700,
Wildcat, ZRT 800

30.9

12.200

34.67

1.365

Bearcat Models

30.9

12.200

34.67

1.367

1996

Puma Models, Jag Models

25.5

10.200

34.67

1.365

Panther, Cougar, Pantera, 
All EXT Models, 440, ZR580, 
ZR440,Thundercat, ZRT600
Wildcat, ZRT800

30.9

12.200

34.67

1.365

Bearcat Models

30.9

12.200

34.72

1.367

1997

Puma Models, Jag Models, 
Panther Models, Z440

30.9

12.200

34.67

1.365

Cougar, Pantera, All EXT
Models, ZR440, Thundercat, 
ZRT600, ZRT800, ZL440

30.9

12.200

34.67

1.365

Bearcat Models

30.9

12.200

34.72

1.367

Powder Special, Powder 
Extreme, Powder EFI

30.9

12.200

34.67

1.365

 ZR580EFI

30.9

12.200

11.53

0.454

1998

Jag Models, Panther Models,
Z 440, Cougar Models, 
Pantera Models, EXT Models, 
Powder Special Models, Powder 
Extreme, Thundercat Models, 
ZRT600, ZRT800, ZR600, 
ZL440, ZL500, ZR500, ZR440

30.9

12.200

34.67

1.365

Bearcat Models

30.9

12.200

34.72

1.367

1999

Jag Models, Panther Models,
Z Models, Pantera Models, Triple 
Touring 600, 
Powder Special Models, 
Thundercat Models, ZL Models, 
ZR Models, ZRT Models

30.9

12.200

34.67

1.365

Bearcat Models

30.9

12.200

34.72

1.367

2000

Bearcat Models
All Remaining Models

30.9
30.9

12.200
12.200

34.72
34.67

1.367
1.365

2001

Bearcat W/T
All Remaining Models

30.9
30.9

12.200
12.200

34.72
34.67

1.367
1.365

2002

Bearcat W/T
All Remaining Models

30.9
30.9

12.200
12.200

34.72
34.67

1.367
1.365

2003

All Models

30.9

12.200

34.67

1.365

2004

All 2-Stroke Models
(except ZR 900 Models)

30.9

12.200

34.67

1.365