Snowmobile Arctic Cat (2004 year). Manual - part 100

 

  Index      Snowmobiles / ATV     Snowmobile Arctic Cat - service manual 2004 year

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  98  99  100  101   ..

 

 

Snowmobile Arctic Cat (2004 year). Manual - part 100

 

 

7-64

Notes

8-1

8

SECTION 8 — DRIVE TRAIN 

AND BRAKE SYSTEMS

TABLE OF

CONTENTS

Drive System Specifications.................................... 8-2
Chain Case Performance Specifications

With Tension Pad Tightener System .................... 8-6

Drive System Components ..................................... 8-7
Chains & Sprockets................................................. 8-8
Arctic Cat Drive Belt Dimension Chart .................... 8-9
Arctic Cat Drive Belt Replacement Chart .............. 8-10
Center-To-Center/Offset Specifications................. 8-11
Drive Train and Brake Systems ............................. 8-12
Drive Belt............................................................... 8-12
Drive Clutch........................................................... 8-12
ACT Roller Driven Pulley....................................... 8-22
Drive Clutch/Driven Pulley..................................... 8-28
Drive Train Schematics (w/Reverse) ..................... 8-31
Drive Train Schematics (w/o Reverse) .................. 8-34
Drive Train/Brake Disc (w/Reverse)....................... 8-37
Drive Train/Brake Disc (w/o Reverse).................... 8-47
Replacing Driven Shaft PTO-End Bearing

(AWS VI Models)................................................ 8-53

Chain Adjuster....................................................... 8-56
Brake System (Hydraulic)...................................... 8-60
Brake Lever/Master Cylinder Assembly

(Hydraulic System)............................................. 8-66

Brake System (Mechanical/Quick-Adjust) ............. 8-69
Brake Control (Mechanical/Quick-Adjust) ............. 8-75
Arctic Cat Cam Arms............................................. 8-78
Torque Specifications ............................................ 8-81
Troubleshooting Drive Clutch/Driven Pulley .......... 8-82
Troubleshooting Drive Belt .................................... 8-83
Troubleshooting Hydraulic Brake System.............. 8-84

8-2

DRIVE SYSTEM 

SPECIFICATIONS

MODEL

ALTITUDE

DRIVE CLUTCH 

DRIVE SPRING

CAM ARM

DRIVEN PULLEY

P/N

P/N

COLOR

P/N

GRAMS

P/N

SPRING

COLOR

Bearcat 570

0-5000

0725-397

0646-229

Red

0746-687

57.0

0726-159

0648-114

Red/White

5-9000

-

-

-

0746-692

50.0

-

-

-

9-Over

-

-

-

-

-

-

-

-

Firecat 500/500 Sno Pro

0-5000

0725-394

0646-229

Yellow/White

0746-663

52.0

0726-174

0748-025

Green

5-9000

-

-

-

0746-701

48.0

-

-

-

9-Over

-

-

-

0746-691

44.5

-

-

-

Firecat 600/600 Sno Pro

0-5000

0725-388

0646-229

Yellow/White

0746-670

64.5

0726-178

0748-025

Green

5-9000

-

-

-

0746-669

59.5

-

-

-

9-Over

-

-

-

0746-702

57.5

-

-

-

Firecat 600 EFI/Sno Pro/

EXT

0-5000

0725-397

0646-229

Yellow/White

0746-670

64.5

0726-174

0748-025

Green

5-9000

-

-

-

0746-669

59.5

-

-

-

9-Over

-

-

-

0746-702

57.5

-

-

-

Firecat 700/700 Sno Pro

0-5000

0725-396

0646-229

Yellow/White

0746-671

70.0

0726-178

0748-025

Green

5-9000

-

-

-

0746-699

61.0

-

-

-

9-Over

-

-

-

0746-702

57.5

-

-

-

Firecat 700 EFI/Sno Pro/

EXT

0-5000

0725-396

0646-229

Yellow/White

0746-671

70.0

0726-174

0748-025

Green

5-9000

-

-

-

0746-694

63.0

-

-

-

9-Over

-

-

-

0746-702

57.5

-

-

-

Pantera 550

0-5000

0725-301

0646-149

Red

0746-527

50.5

0726-162

0148-227

Yellow

5-9000

-

0646-147

Yellow/Green

0746-538

49.5

-

-

-

9-Over

-

-

-

0746-523

47.0

-

-

-

Pantera 600 EFI

0-5000

0725-326

0646-149

Red

0746-592

52.0

0726-179

0648-114

Red/White

5-9000

-

0646-147

Yellow/Green

0746-538

49.5

-

-

-

9-Over

-

-

-

0746-607

46.0

-

-

-

Pantera 800 EFI

0-5000

0725-347

0646-155

Purple

0746-634

70.5

0726-113

0148-114

Red/White

5-9000

-

-

-

0746-614

64.0

-

-

-

9-Over

-

-

-

0746-617

60.0

-

-

-

Panther 370

0-5000

0725-344

0646-147

Yellow/Green

0746-502

44.5

0726-160

0648-012

Blue

5-9000

-

-

-

0746-525

44.0

-

-

-

9-Over

-

-

-

0746-503

41.0

-

0148-227

Yellow

Panther 570

0-5000

0725-357

0646-149

Red

0746-539

53.0

0726-162

0148-227

Yellow

5-9000

-

-

-

0746-585

49.0

-

-

-

9-Over

-

-

-

0746-607

46.0

-

-

-

Sabercat 500/500 LX

0-5000

0725-402

0646-149

Red

0746-692

50.0

0726-170

0648-114

Red/Whtie

5-9000

-

-

-

0746-690

47.0

-

-

-

9-Over

-

0646-147

Yellow/Green

0746-691

44.0

-

-

-

Sabercat 600/600 LX

0-5000

0725-388

0646-229

Yellow/White

0746-670

64.5

0726-178

0748-025

Green

5-9000

-

-

-

0746-669

60.0

-

-

-

9-Over

-

-

-

0746-702

57.5

-

-

-

Sabercat 600 EFI/LX/EXT

0-5000

0725-388

0646-229

Yellow/White

0746-670

64.5

0726-174

0748-025

Green

5-9000

-

-

-

0746-669

60.0

-

-

-

9-Over

-

-

-

0746-702

57.5

-

-

-

8-3

8

MODEL

ALTITUDE

TORQUE BRACKET

GEAR

RATIO

CHAIN

DRIVE

BELT

ENGAGEMENT 

RPM

PEAK RPM

P/N

DEGREE

PITCH

P/N

P/N

Bearcat 570

0-5000

0648-002

53°

18/44

72

1602-042

0627-013

3000

71-7300

5-9000

0648-126

53°/51°

-

-

-

-

-

-

9-Over

-

-

-

-

-

-

-

-

Firecat 500/500 Sno Pro

0-5000

0648-682

58°/52°

23/44

74

1602-291

0627-020

4500

83-8500

5-9000

-

-

19/40

70

1602-041

-

-

-

9-Over

0148-222

51°

-

-

-

-

-

-

Firecat 600/600 Sno Pro

0-5000

0648-683

58°/50°

23/40

72

1602-042

0627-031

4200

78-8000

5-9000

-

-

20/39

70

1602-041

-

-

-

9-Over

0148-222

51°

-

-

-

-

4500

-

Firecat 600 EFI/Sno Pro/

EXT

0-5000

0648-682

58°/52°

23/40

72

1602-042

0627-031

4200

78-8000

5-9000

0148-222

51°

20/39

70

1602-041

-

-

-

9-Over

-

-

-

-

-

-

4500

-

Firecat 700/700 Sno Pro

0-5000

0648-683

58°/50°

24/39   23/40

72

1602-042

0627-031

4000

78-8000

5-9000

0148-222

51°

22/41

-

-

-

4200

-

9-Over

-

-

-

-

-

-

4300

-

Firecat 700 EFI/Sno Pro/

EXT

0-5000

0648-682

58°/52°

24/39   23/40

72

1602-042

0627-031

4000

78-8000

5-9000

-

-

22/41

-

-

-

4200

-

9-Over

0148-222

51°

-

-

-

-

4300

-

Pantera 550

0-5000

0648-014

49°

19/39

70

1602-041

0627-021

4200

7800

5-9000

-

-

-

-

-

-

-

-

9-Over

0648-025

47°

-

-

-

-

3500

82-8300

Pantera 600 EFI

0-5000

0148-222

51°

19/39

70

1602-041

0627-020

3500

82-8300

5-9000

-

45°

-

-

-

-

4200

-

9-Over

0648-014

49°

-

-

-

-

4500

-

Pantera 800 EFI

0-5000

0648-024

55°/53°

24/39

72

1602-042

0627-020

3500

73-7500

5-9000

-

-

19/39

70

1602-041

-

3800

-

9-Over

-

-

-

-

-

-

4000

-

Panther 370

0-5000

0648-002

53°

18/44

72

1602-042

0627-021

3800

7200

5-9000

-

-

-

-

-

-

-

-

9-Over

0648-026

42°

-

-

-

-

-

-

Panther 570

0-5000

0648-014

49°

19/39

70

1602-041

0627-021

3500

71-7300

5-9000

-

-

-

-

-

-

-

-

9-Over

-

-

-

-

-

-

-

-

Sabercat 500/500 LX

0-5000

0648-681

62°/50°

20/39   19/39

70

1602-041

0627-020

4200

78-8000

5-9000

0648-014

49°

19/40          -         

-

-

-

-

-

9-Over

-

-

-            -      

-

-

-

4800

-

Sabercat 600/600 LX

0-5000

0648-683

58°/50°

23/40   22/40

72

1602-042

0627-031

4200

78-8000

5-9000

-

        0148-222

     -          51°

20/39   19/39

70

1602-041

-

-

-

9-Over

0148-222

51°        -

-            -      

-

-

-

4500

-

Sabercat 600 EFI/LX/EXT

0-5000

0648-682

58°/52°

23/40   22/40

72

1602-042

0627-031

4200

78-8000

5-9000

0148-222/0648-014

51°       49°  

19/39

70

1602-041

-

-

-

9-Over

-            -      

-            -      

-

-

-

-

4500

-

(Sno Pro)

(Sno Pro/EXT)

(LX)

(LX)

(LX)

(LX)

(EXT)

(LX/EXT)

(EXT)

(LX)

 

 

 

 

 

 

 

Content   ..  98  99  100  101   ..