Snowmobile Arctic Cat (2002 year). Manual - part 126

 

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Snowmobile Arctic Cat (2002 year). Manual - part 126

 

 

8-62

AL141D

4. Place the console into position and secure with

four screws making sure all wiring harnesses are

positioned under the console.

„ NOTE: Secure wiring harnesses and cables to
the steering post with cable ties as noted in
removing.

5. Connect the end of the brake cable to the seat of

the brake lever.

AL140D

6. Secure the brake cable to the bracket by tightening

the jam nut.

AF462D

7. Secure the brake lever with the pin, washer, and

retaining ring.

AL138D

AL137D

8. Secure the handlebar pad to the handlebar with the

Phillips-head screws.

9. Apply Handlebar Grip Adhesive (p/n 0636-071) to

the bore of the handlebar grip; then using a rubber

hammer, drive the grip into position.

! WARNING

The handlebar adhesive is extremely flammable.
The product contains acetone and the vapors, when
released, can be easily ignited. Keep away from
heat, sparks, and open flame. Use only in a well-
ventilated area. Avoid prolonged breathing of
vapor. Avoid eye and skin contact. Keep container
closed when not in use.

8-63

8

NOTES

8-64

2002 DRIVE SYSTEM SPECIFICATIONS (Production)

* Initially set up at the factory for operation between 5000-9000 feet.

MODEL

DRIVE CLUTCH 

DRIVE SPRING

CAM ARM

DRIVEN PULLEY

P/N

P/N

COLOR

P/N

GRAMS

P/N

SPRING

COLOR

Bearcat W/T

0725-296

0646-149

Red

0746-527

50.5

0726-102

0648-012

Blue

Mountain Cat 500*

0725-336

0646-229

Yellow/White

0746-523

47.0

0726-129

0648-114

Red/White

Mountain Cat 570*

0725-360

0646-229

Yellow/White

0746-592

52.0

0726-132

0148-227

Yellow

Mountain Cat 600 EFI*/

600 EFI LE*

0725-343

0646-229

Yellow/White

0746-618

51.5

0726-129

0648-114

Red/White

Mountain Cat 800*/800 LE*

0725-346

0646-147

Yellow/Green

0746-614

64.0

0726-114

0648-114

Red/White

Mountain Cat 800 EFI*/

800 EFI LE*

0725-346

0646-147

Yellow/Green

0746-614

64.0

0726-114

0648-114

Red/White

Mountain Cat 1000*

0725-355

0646-149

Red

0746-600

50.0

0726-133

0648-114

Red/White

Pantera 550 

0725-301

0646-149

Red

0746-527

50.5

0726-088

0148-227

Yellow

Pantera 600 EFI

0725-326

0646-149

Red

0746-592

52.0

0726-130

0648-114

Red/White

Pantera 800 EFI

0725-347

0646-155

Purple

0746-634

70.5

0726-113

0648-114

Red/White

Panther 440

0725-301

0646-149

Red

0746-527

50.5

0726-101

0148-227

Yellow

Panther 570

0725-357

0646-149

Red

0746-539

53.0

0726-088

0148-227

Yellow

Thundercat

0725-358

0646-149

Red

0746-588

54.5

0726-134

0648-114

Red/White

Z 370

0725-344

0646-147

Yellow/Green

0746-502

44.5

0726-120

0648-012

Blue

Z 440

0725-301

0646-149

Red

0746-527

50.5

0726-098

0148-227

Yellow

Z 570/570 SS

0725-357

0646-149

Red

0746-539

53.0

0726-088

0148-227

Yellow

Z 570 esr

0725-357

0646-149

Red

0746-539

53.0

0726-088

0148-227

Yellow

ZL 500

0725-330

0646-147

Yellow/Green

0746-618

51.5

0726-131

0648-114

Red/White

ZL 550/550 esr

0725-301

0646-149

Red

0746-527

50.5

0726-124

0148-227

Yellow

ZL 600 EFI/600 EFI esr

0725-326

0646-149

Red

0746-592

52.0

0726-117

0648-114

Red/White

ZL 600 EFI SS/600 EFI SS 

esr/600 EFI SS (EB)

0725-326

0646-149

Red

0746-592

52.0

0726-117

0648-114

Red/White

ZL 800 EFI esr

0725-347

0646-155

Purple

0746-634

70.5

0726-113

0648-114

Red/White

ZL 800 EFI SS

0725-347

0646-155

Purple

0746-634

70.5

0726-113

0648-114

Red/White

ZR 500/500 CC

0725-330

0646-147

Yellow/Green

0746-618

51.5

0726-131

0648-114

Red/White

ZR 500 LE (EB)

0725-330

0646-147

Yellow/Green

0746-618

51.5

0726-130

0648-114

Red/White

ZR 600

0725-323

0646-147

Yellow/Green

0746-539

53.0

0726-117

0648-114

Red/White

ZR 600 EFI/600 EFI CC

0725-323

0646-147

Yellow/Green

0746-539

53.0

0726-113

0648-114

Red/White

ZR 800/800 CC

0725-347

0646-155

Purple

0746-634

70.5

0726-113

0648-114

Red/White

ZR 800 EFI/800 EFI CC

0725-347

0646-155

Purple

0746-634

70.5

0726-113

0648-114

Red/White

ZRT 600

0725-323

0646-147

Yellow/Green

0746-539

53.0

0726-113

0648-114

Red/White

8-65

8

2002 DRIVE SYSTEM SPECIFICATIONS (Production)

* Initially set up at the factory for operation between 5000-9000 feet.

MODEL

TORQUE BRACKET

GEAR

RATIO

CHAIN

DRIVE

BELT

ENGAGEMENT 

RPM

PEAK RPM

P/N

DEGREE

PITCH

P/N

P/N

Bearcat W/T

0648-025

47

18/40

70

0602-968

0627-014

3500

7800

Mountain Cat 500*

0648-014

49

19/40

70

1602-041

0627-020

4800

82-8400

Mountain Cat 570*

0648-126

53/51

19/40

70

1602-041

0627-020

4500

71-7300

Mountain Cat 600 EFI*/

600 EFI LE*

0648-014

49

19/40

70

1602-041

0627-020

4500

82-8300

Mountain Cat 800*/

800 LE*

0648-005

55

20/39

70

1602-041

0627-020

3800

73-7500

Mountain Cat 800 EFI*/

800 EFI LE*

0648-005

55

20/39

70

1602-041

0627-020

3800

73-7500

Mountain Cat 1000*

0648-016

57/50

20/39

70

1602-041

0627-020

3800

8500

Pantera 550

0648-014

49

19/39

70

1602-041

0627-021

3500

7800

Pantera 600 EFI

0148-222

51

19/39

70

1602-041

0627-020

3500

82-8300

Pantera 800 EFI

0648-024

55/53

24/39

72

1602-042

0627-020

3500

73-7500

Panther 440

0148-222

51

20/39

70

1602-041

0627-021

3500

7000

Panther 570

0648-014

49

19/39

70

1602-041

0627-021

3500

71-7300

Thundercat

0648-016

57/50

24/39

72

1602-042

0627-020

3500

8500

Z 370

0648-002

53

18/44

72

0107-372

0627-021

3800

7200

Z 440

0648-002

53

20/39

70

0107-216

0627-021

3500

7000

Z 570/570 SS

0648-014

49

20/39

70

1602-041

0627-021

3500

71-7300

Z 570 esr

0648-014

49

19/39

70

1602-041

0627-021

3500

71-7300

ZL 500

0648-126

53/51

20/39

70

1602-041

0627-020

4200

82-8400

ZL 550/550 esr

0648-014

49

20/39

19/39 (esr)

70

1602-041

0627-020

3500

78-8000

 8000 (esr)  

ZL 600 EFI/600 EFI esr

0648-002

53

22/41

19/39 (esr)

72

70 (esr)

1602-042
1602-041

(esr)

0627-020

3500

82-8300

ZL 600 EFI SS/600 EFI SS 

esr/600 EFI SS (EB)

0648-002

53

22/41

19/39 (esr)

72

70 (esr)

1602-042
1602-041

(esr)

0627-020

3500

82-8300

ZL 800 EFI esr

0648-024

55/53

24/39

72

1602-042

0627-020

3500

73-7500

ZL 800 EFI SS

0648-024

55/53

24/39

72

1602-042

0627-020

3500

73-7500

ZR 500/500 CC

0648-126

53/51

20/39

70

1602-041

0627-020

4200

82-8400

ZR 500 LE (EB)

0148-222

51

20/39

70

1602-041

0627-020

4200

82-8400

ZR 600

0648-002

53

20/39

70

1602-041

0627-020

4000

82-8300

ZR 600 EFI/600 EFI CC

0648-024

55/53

22/41

72

1602-042

0627-020

4000

82-8300

ZR 800/800 CC

0648-024

55/53

24/39

72

1602-042

0627-020

3500

73-7500

ZR 800 EFI/800 EFI CC

0648-024

55/53

24/39

72

1602-042

0627-020

3500

73-7500

ZRT 600

0648-024

55/53

23/40

72

1602-042

0627-020

4200

84-8500

 

 

 

 

 

 

 

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