COMBINE HARVESTER AW70V, VNQ, AW82V, VNQ. Manual - part 20

 

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COMBINE HARVESTER AW70V, VNQ, AW82V, VNQ. Manual - part 20

 

 

Periodic Inspection

 

81 

 

 
Hydrometer 
color 

State of 
charge 

Disposal 

Green Normal 

Usable 

Black 

Discharged 

To be recharged 

Transparent 
(No color) 

Little 
electrolyte 

Service life expired; unable 
to start up the engine; 
battery to be replaced

 

 

 

  Do not start up the engine after 

recharging of the battery if the 
hydrometer is “transparent”. Spark 
may be generated in the battery, 
igniting gas inside and causing 
damages to the battery when the 
engine is started.
 

  Wear safety goggles and rubber gloves 

when checking the battery. 

  No children or any other persons who 

do not understand the operating 
method and dangers are allowed to 
check the battery.
 

  Do not block air vents of the battery. 

Otherwise, gas inside the battery may 
increase the internal pressure and 
cause damages.
 

 

[Precaution] 

 

Disconnect the cathode ((-) terminal) when 
removing electrical wires from the battery.
 

 

Be sure to use the specified battery for 
replacement.
 

 

Tighten the electrodes holding bolt of battery. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Recharging 

The battery should be recharged when the ambient 
temperature is low in cold areas, it is hard to start up 
the engine or the indicator lights out. 
The battery should be recharged if the engine is not 
started up for over 2 weeks. 
 
<Method of recharging
Remove the battery from the machine for recharging. 
 
<Method of direct recharging
Connect the anode ((+) terminal) of the battery with 
anode ((+) terminal) of the charger, and the cathode ((-) 
terminal) of the battery with cathode ((-) terminal) of the 
charger for recharging at 7 Ampere for 8-10 hours. 
 

[Precaution] 
For consideration of environmental protection, the 
battery replaced should not be discarded at 
random, but be handed over to a professional 
agent for treatment.
 

 

12. Checking the piping system

 

 

 

  Fire hazard may be caused by fuel 

leakage due to aging and damages of 
fuel pipes. Check the piping system 
before and after operation, and replace 
in case of leakage.
 

  Do not forget to check the drain pipe of 

the engine oil. Otherwise, fire hazard 
may be caused in case of damage.
 

  Check the metal fasteners during oil 

and water leakage inspection. 

 
 
 

 

 

 

 

 

 

 

 

Periodic Inspection

 

82 

 

 

13. Checking the muffler

 

 

 

The muffler is designed with small holes 
that may give out sparks and cause fire. 
Check the muffler every 200 hours. 

 

14. Checking the electrical wiring

 

 

 

● 

Remove the chaff and dust on the 
battery and wiring before and after 
operation to prevent fire.
 

● 

Check whether the electrical wire is in 
contact with other parts, the coating 
has peeled off or the connections are 
loose, and repair in case of damage
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

15. Maintaining and adjusting the 

cutter blades

 

 

Be sure to fix the safety lock of the header. 
Otherwise, it may fall down rapidly and 
cause injuries. 
 

 

Do not touch the cutter blades during 
maintenance or replacement to avoid 
injury. 
Adjust the gap between cutter blades if the 
crops could not be cut off. 

 
<Adjusting> 
1- Raise the header to the highest position and fix it. 
2- Adjust the upper and lower gaps between backing 

edge and cutter blades by slightly hammering the 
front end of shims or adding gasket to the loosened 
nuts. 

3- Adjust the front and rear gaps between blades by 

loosening the fixing nuts and moving the friction plate 
forward or backward. 

 

 

 

 

 

 

Muffler 

A

C

Cutter blade 

support

Friction plate

Periodic Inspection

 

83 

 

 
Deviation between cutter blade and backing edge at 
the end of stroke A (0-3mm) 
Max. gap between the upper side of cutter blade and 
backing edge B (1.7mm) 
Max. gap between the lower side of cutter blade and 
backing edge C (0.5mm) 
Max. gap between the front and rear ends of cutter 
blade D (0.79mm) 
If the gap is too large, adjust with a shim (accessory). 
 
[Precaution] 

 

Do not screw the adjusting bolt M8 too tight. 

 

Remove chaff, mud and oil on cutter blades 
after daily operation.
 

 

Raise the reel to the highest position when 
adjusting cutter blades.
 

 

In the fixed part of the backing edge, there 
might be spacers for the gap adjustment.
 

 
<Checking> 
The cutting blade is installed perpendicularly to the 
cutting blade drive (the knife head and the drive are 
positioned in parallel.) 
 

 

 
 
 
 
 
 
 
 
 

 

16. Adjusting the gap between 

platform auger and base plate

 

 

 

Be careful that both the cutter blades and 
reel will move when you rotate the platform 
auger with hand.
 

 
<Adjusting> 
1- Raise the reel to the highest position. 
2- Loosen the 8 fixing bolts on both ends of the auger. 
3- Use the adjusting bolt to set the auger to a proper 

height. 

 

 

 

4- Adjust the gap between the auger and base plate to 

9±1mm. 

5- Tighten the fixing bolts on both ends of the auger. 
 
 
 
 
 

Fixing bolt

Fixing bolt

Fixing bolt

Adjusting bolt

Periodic Inspection

 

84 

 

 

 

 

17. Adjusting the gap between 

platform auger finger and base 

plate

 

 

 

Be careful that both the cutter blades and 
reel will move when you rotate the platform 
auger with hand.
 

 
<Adjusting> 
1- Rotate the header manually to make the central 

finger of auger as close to the base plate of header 
as possible. 

 

2- Loosen the 2 fixing bolts of the adjusting plate. 
3- Rotate the adjusting plate by turning the adjusting 

bolt to get a gap of 5±1mm between the front end 
of auger finger and the base plate. 

 

 

18. Adjusting the position of reel

 

 

 

Be careful that both the cutter blades and 
reel will move when you rotate the platform 
auger with hand. 

 
<Adjusting> 
1- Set the reel on the lifting arm in the back-end 

position. 

 

2- Loosen the fixing nuts at the end of the lift cylinder. 

 

3- Rotate the lift cylinder piston. 
4- Set the gap between reel tine and cutter blade A at 

30±5mm, and that between the platform auger B at 
32.5±7.5mm. 

 
[Note] 
Rotate the reel in the direction of normal rotation 
during adjusting. 

 

Gap 9

±

1 mm

Gap 5

±

1

 mm 

Fixing bolt

Adjusting bolt

Adjusting Plate

Last pin hole

Fixing nut

Lift cylinder piston

A

 

 

 

 

 

 

 

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