SINUMERIK 840D sl. Service - Configuring Commissioning. Manual (2011-2020)

Importing user alarms

9.4 Enable project languages

9.4

Enable project languages

If a multilingual project is created, all project languages, the editing language and reference

language must be specified in the settings under "Languages and Resources".

These settings should be made at an early stage because, for example, when copying or

inserting multilingual objects, only those languages defined as project languages are included.

If a project language is disabled, all text and graphic objects previously created in this language

are deleted from the current project.

Procedure

1. Double click "Project languages" below "Languages & Resources" in the project navigation.

All selectable project languages are displayed in the working area.

2. Activate the check boxes of all languages and language variants that are to be available as

project languages.

3. Specify the reference and editing languages in the relevant drop-down lists.

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9.5 Importing SINUMERIK PLC alarm texts

9.5

Importing SINUMERIK PLC alarm texts

Note

System-specific differences

Importing and saving alarm texts can differ in the TIA Portal depending on the specific system.

Note the corresponding subsection applicable for the system being used,

e.g. SINUMERIK 840D sl.

Requirement

● A SINUMERIK controller or a device proxy (PLC 300) is inserted.

● The languages in which the TS files are available are activated as project languages

(Page 169) in the TIA Portal.

If you would like to assign a TS file that is to be imported to several language variants, enable

all of the desired language variants.

● The TS files of the corresponding language are available on the configuration computer.

Note

Check TS files

Before importing, it should be ensured that all TS files have been fully translated and match

each other, this means that the same number of alarms are imported and the same alarm

numbers are used for each of the various languages.

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9.5 Importing SINUMERIK PLC alarm texts

Procedure

To import SINUMERIK user alarm texts into the TIA Portal, proceed as follows:

1. In the Project tree, right-click the controller or the device proxy, then select "Import

SINUMERIK PLC alarm texts" in the shortcut menu.

The "Import SINUMERIK PLC alarm texts" dialog opens.

2. Enter the path in which you have saved the user alarm files.

3. Select the file formats which you would like to import in the "File type" drop-down list.

- TS and CSV files

- TS files: Importing DB2 alarm texts that were copied directly from the controller.

- CSV file: Importing of DB2 alarm texts that were converted beforehand into the CSV

format, for example with AMM /P2P.

4. Check the checkboxes of the desired files individually or activate the higher-level

checkboxes to import all of the displayed files.

5. Confirm the selection with "Import".

Result

The SINUMERIK user alarm texts have been imported.

Only the alarm texts of the alarm numbers 5xx.xxx … 9xx.xxx relevant in the TIA Portal are

taken into account here.

Note that the imported texts are only visible in the TIA Portal if one of the languages is selected

as the editing language for which the texts were imported.

If the SINUMERIK PLC alarm texts are re-imported, the texts in the TIA Portal are deleted or

overwritten.

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Safety configuration

10.1

Introduction

The integrated safety functions of SINUMERIK Safety Integrated are used in the machine tools

sector. In the TIA Portal, you can select one of two Safety Integrated modes in conjunction with

the SINUMERIK Toolbox:

● Safety Integrated (SPL) (general) (Page 189)

● Safety Integrated plus (F-PLC) (general) (Page 202)

Because the Safety Integrated modes must be licensed (Page 186) and configured differently,

Safety Integrated is not active as default setting. You should activate the desired Safety

Integrated mode directly at the start of the configuring work so that the system can assign the

affected parameters automatically where possible.

The following sample configuring sequences serve as an aid for the configuring and provide an

overview of this chapter content.

● Configuring Safety Integrated (SPL) (handling overview) (Page 189)

● Configuring Safety Integrated plus (F-PLC) (handling overview) (Page 203)

You can, however, make most settings for Safety Integrated in TIA Portal in any order. If you

already have experience with configuring SINUMERIK Safety Integrated, you can orient

yourself on the overview of the Safety Integrated relevant parameters (Page 179).

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10.2 Representation of safety-related resources in the TIA Portal

10.2

Representation of safety-related resources in the TIA Portal

Overview

Yellow markings identify all safety-related resources in the views of the TIA Portal:

● Network view, device view, topology view

● Project tree

● Hardware catalog

● Inspector window

This also applies to the SINUMERIK components:

● NCU

Because the PLC and SINAMICS Integrated Safety subcomponents support integrated

functions, the higher-level NCU is marked as safety-oriented resource.

● Integrated PLC

● Integrated SINAMICS Integrated

● NX

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10.2 Representation of safety-related resources in the TIA Portal

Figure 10-1

Marking of safety-related resources in the TIA Portal

No.

Description

The project tree shows which components of your project are F-components.

In the network view, device view or topology view, the Safety Integrated marking is on the NCU, representative for the integrated

components. External devices, e.g. NX, may have their own Safety Integrated marking.

Safety-related settings are marked in the "Properties" inspector window.

Folders and the devices themselves are marked in the hardware catalog. You can therefore see whether SINUMERIK Safety Integrated

is supported before inserting the device.

Fail-safe devices are also marked in the information area of the hardware catalog.

EMERGENCY STOP button symbol when using Safety Integrated plus (F-PLC)

If you activate the "Safety Integrated plus (F-PLC)" mode and therefore use PROFIsafe

telegrams, all devices with fail-safe modules (PROFIsafe telegrams) have an EMERGENCY

STOP button symbol in the network and topology view:

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10.3 Changing the Safety Integrated mode

10.3

Changing the Safety Integrated mode

Procedure

To change the Safety Integrated mode, proceed as follows:

1. Click the NCU in the network or device view and select the "Safety Integrated" entry in the

"Properties" inspector window at "General".

Figure 10-3

Properties inspector window - Safety Integrated when using NCU V4.8

2. Click the "Change Safety Integrated mode" button.

The "Change Safety Integrated mode" dialog opens. If you select an option, the effects of

the mode change are performed here.

Figure 10-4

"Change Safety Integrated mode" dialog when using NCU V4.8

3. Select the required Safety Integrated mode and confirm the reconfiguration with "Yes".

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10.3 Changing the Safety Integrated mode

Result

The Safety Integrated mode has been changed. The precise effects depend on the selected

mode and can be seen in the "Change Safety Integrated mode" dialog (step 2).

If you are using the Safety Integrated (SPL) mode, configure next the PROFIsafe addresses

(peripherals (Page 194) or drives (Page 198)).

If problems occur during the changeover, you can find further information in the "Info" inspector

window at "General".

Note

Effects on telegram configuration

The Safety Integrated mode affects the telegram configuration because, in the Safety

Integrated plus (F-PLC) mode, different telegrams are used than in the inactivated Safety

Integrated or the Safety Integrated (SPL) modes.

Telegrams that are added or changed are kept, however, as long as they are compatible with

the newly selected Safety Integrated mode.

Make sure, if applicable, that any modifications are still present following the change of mode

in the telegram configuration.

As long as you have not saved the project, you can completely undo the change of the Safety

Integrated mode by clicking "Undo" in the toolbar.

Further information

General information on the Safety Integrated modes can be found in the following sections:

● Safety Integrated (SPL) (Page 189)

● Safety Integrated plus (F-PLC) (Page 202)

Note also the following documents with information on Safety Integrated:

● Function Manual, SINUMERIK Safety Integrated

● Function Manual, SINUMERIK Safety Integrated plus

● SIMATIC Safety Integrated System Manual

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10.4 Parameterization of relevant properties

10.4

Parameterization of relevant properties

The Safety Integrated modes of the NCU control the safety behavior of the NCU together with

the integrated subcomponents, such as the PLC, SINAMICS Integrated and possibly

connected NX modules. Depending on the used mode and communications standard

(PROFINET or PROFIBUS), you must configure further relevant properties and F-parameters

for various modules. Sample configuring sequences can be found in Sections Configuring

Safety Integrated (SPL) (Page 189) and Configuring Safety Integrated plus (F-PLC)

(Page 202).

You can, however, also parameterize the appropriate properties in a different order.

Overview

The following table shows in which device properties and in which section you find a specific

configuration-relevant setting:

Note that not all parameters are relevant in both Safety Integrated modes. In addition, some

parameters are displayed only in a specific Safety Integrated mode for the SINAMICS

Integrated and NX components and the associated telegrams.

Table 10-1

Configuration-relevant properties

Setting

Can be found at

Further information

Safety Integrated mode (op-

NCU > Safety Integrated

● This chapter, "NCU properties"

erating mode)

section.

● Changing the Safety

Integrated mode (Page 177)

● Safety Integrated mode (SPL)

● Safety Integrated plus mode (F-

PLC)

Basis for PROFIsafe ad-

PLC > Fail-safe > F-parameters

● Information system, keyword

dresses

"Basis for PROFIsafe

addresses".

F-source address

PLC > Fail-safe > F-source ad-

● Configuration of the

(F_Source_Add)

dresses

PROFIsafe addresses

(only for Safety Integrated mode

(peripherals)

(SPL))

● Configuration of the

PROFIsafe addresses (drives)

(for a GSD module, also under

● Information system, keyword

"Module > PROFIsafe")

"Special considerations when

configuring the F-system"

F-destination address

Module/submodule > F-parame-

● Information system, keyword

(F_Dest_Add)

ters

"Special considerations when

configuring the F-system"

DIL switching setting

Module/submodule > F-parame-

● Configuring Safety Integrated

ters

plus (F-PLC) (handling

overview)

● Configuring Safety Integrated

(SPL) (handling overview)

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10.4 Parameterization of relevant properties

Setting

Can be found at

Further information

Default F-monitoring time for

Interface > F-parameters

● Information system, keyword

F-peripherals of this interface

"Monitoring and response

times"

F-monitoring time

Module/submodule > F-parame-

● Information system, keyword

ters

"Configuring the F-peripherals"

● Information system, keyword

"Monitoring and response

times"

I/O address

Module/submodule > I/O address-

● Information system, keyword

"Addressing modules (S7-300,

S7-400)"

Size of the PLC process im-

PLC > Cycle

● Information system, keyword

age

"Settings for the cycle behavior

(S7-300, S7-400)"

● Information system, keyword

"S7-300 memory areas"

Name of an I/O system node

Device / header module > General

● Information system, keyword

"Assign device name and IP

address"

IP address of an I/O system

Device / header module > PROFI-

● Information system, keyword

node

NET interface > Ethernet address-

"Assign device name and IP

address"

NCU properties

The Safety Integrated mode of the NCU affects not only the configuration of the integrated PLC,

but rather also that of the integrated drives.

SINAMICS Integrated and NX modules always use automatically the same Safety Integrated

mode as the associated NCU.

Therefore, set this mode in the NCU properties and not in the PLC properties:

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10.4 Parameterization of relevant properties

PLC properties

Safety Integrated settings are available in the PLC properties if the NCU uses a safety mode.

Figure 10-6

Fail-safety in the PLC properties - the "F-activation" section is inactive (grayed-out) because the F-activation is

controlled via the selection of the Safety Integrated mode in the NCU properties.

Loading the changed Safety Integrated mode into the hardware

If the actual hardware has been operated in Safety Integrated plus (F-PLC) mode and you now

want to load a configured hardware configuration with changed Safety Integrated mode, you

must perform a general reset of the PLC prior to the loading.

Further information

General information on the Safety Integrated modes can be found in the following sections:

● Safety Integrated (SPL)

● Safety Integrated (F-PLC)

Note also the following documents with information on Safety Integrated:

● Function Manual, SINUMERIK Safety Integrated

● Function Manual, SINUMERIK Safety Integrated plus

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10.5 Availability of I/O addresses at the mode change

10.5

Availability of I/O addresses at the mode change

If the default I/O addresses for communication with the drive are already assigned when

changing the Safety Integrated mode, you must configure the telegrams and I/O addresses.

Note

Undoing changes

As long as the project has not been saved, you can undo the change of the Safety Integrated

mode together with the changed drive telegram and address settings. Click "Undo" in the

toolbar.

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10.5 Availability of I/O addresses at the mode change

Refer to the "Change Safety Integrated mode" dialog or the "Info" inspector window to see

which I/O addresses are effected.

● The "Change Safety Integrated mode" dialog shows the components for which the default

I/O addresses are assigned.

Figure 10-7

"Change Safety Integrated mode" dialog: Default I/O addresses are not available

● The "Info" inspector window shows which default I/O addresses were already assigned for

each individual telegram.

Figure 10-8

You can click the symbol in the "Go to" column in the "Info > General" inspector window

to display the relevant I/O address.

● You can also display an overview of the telegram settings by clicking "Address overview" in

the PLC properties.

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10.6 Licensing

10.6

Licensing

10.6.1

Overview

The integrated safety functions of SINUMERIK Safety Integrated are used in the machine tools

sector. They are integrated with two channels in the NC, the drive and the internal PLC, and are

used to monitor speed, standstill and position. Such monitoring is necessary if the danger zone

of the machines and systems is not blocked off.

During operation, the integrated safety functions provide effective operator protection as well

as protection of tools, materials and machines.

In the TIA Portal, you can select one of three modes in conjunction with the SINUMERIK:

Mode

Requirement

SINUMERIK Safety Inte-

grated not active

Safety Integrated (SPL)

● No additional license is required in the TIA Portal: SIMATIC STEP 7

Safety without license corresponds to the F-configuration tool from

STEP 7 V5.x)

● Appropriate software option for SPL

Safety Integrated plus (F-

● NCU V4.8 or newer

PLC)

● Appropriate software option for F-PLC

Refer to Section Changing the Safety Integrated mode for a description of how to set the Safety

Integrated mode.

10.6.2

Software options for Safety Integrated (SPL)

To configure SINUMERIK Safety Integrated (SPL), SIMATIC STEP 7 Safety Advanced (TIA

Portal) without license suffices. (SIMATIC STEP 7 Safety Advanced without license

corresponds to the F-configuration tool from STEP 7 V5.x)

To use the configuring in SINUMERIK Operate, you require the appropriate software options:

Table 10-2

Software options for use of Safety Integrated (SPL)

Software option

Purpose

SI Basic

Activate SPL

Contains a license for one axis/spindle, up to four SPL I/O

SI Comfort

Activate SPL

Contains a license for one axis/spindle, up to 64 SPL I/O

SI High Feature

Activate SPL

Contains a license for one axis/spindle, up to 192 SPL I/O

SI Axis/Spindle

Additional license for one axis/spindle, multiple licensing in order to be able to use

further axes/spindles.

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10.6 Licensing

Software option

Purpose

SI Axis/Spindle

Additional license for 15 axes/spindles, multiple licensing in order to be able to use

package

further axes/spindles.

SI-Connect

Make more than three FSEND and three FRECV connections available.

Depending on the functionality used, you must license the appropriate software options and set

in the machine data:

● MD19120 $MN_NUM_SAFE_AXES: Number of SI axes/spindles

● MD19122 $MN_NUM_SPL_IO: Number of SPL I/Os

1 = 4 SPL I/O or SI-Basic software option

2 = 64 SPL I/O or SI-Comfort software option

3 = 192 SPL I/O or SI-High Feature software option

● MD19510 $MN_SAFE_FUNCTION_MASK: Number of FSEND and FRECV connections

SI-Connect software option: Bit 0 = 1

See also:

● SINUMERIK 840D sl Basic Software and Operating Software Commissioning Manual,

Section SINUMERIK Operate (IM9).

● Function Manual, SINUMERIK Safety Integrated

10.6.3

Software options for Safety Integrated plus (F-PLC)

For the use of Safety Integrated plus (F-PLC), you require the appropriate software options for

the RT function:

Table 10-3

Software options for the use of Safety Integrated plus (F-PLC)

Software option

Purpose

SINUMERIK Safe-

Activate the F-PLC in SINUMERIK 840D sl in order to process the fail-safe sensors

ty Integrated plus

and actuators in an F-program.

/SI logic

SINUMERIK Safe-

Use the motion control functions of the SINAMICS Integrated in the SINUMERIK

ty Integrated plus

Safety Integrated plus (F-PLC) mode.

/SI axis/spindle

License for one axis/spindle, multiple licensing in order to be able to use further

axes/spindles.

SINUMERIK Safe-

Use the motion control functions of the SINAMICS Integrated in the SINUMERIK

ty Integrated plus

Safety Integrated plus (F-PLC) mode.

/SI multi-axis pack-

License for any number of axes/spindles.

age

Depending on the functions used, you must license the appropriate software options and set in

the machine data:

● MD19500 $MN_SAFE_PLC_LOGIC: Safety Integrated plus /SI-Logic basic option

● MD19121 $MN_NUM_DRIVEBASED_SAFE_AXES: Number of axes/spindles in Safety

Integrated plus (F-PLC) mode

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10.7 Configuring Safety Integrated (SPL)

10.7

Configuring Safety Integrated (SPL)

10.7.1

Introduction

With the aid of safe programmable logic (SPL), safety-related sensors and actuators can be

directly connected to the control's I/O and evaluated by means of software without external

evaluation units.

In order to check that the NCK SPL and PLC SPL are functioning, the system program

organizes a cyclic data cross-check between the PLC and the NCK.

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Figure 10-10

SPL - data cross-check

The Safety Integrated (SPL) mode is supported by all NCU versions available in the TIA Portal.

The Safety Integrated (SPL) mode has the following characteristics:

● SINAMICS Integrated or connected NX use the SINUMERIK "SI Motion Monitoring"

telegrams, not the PROFIsafe telegrams.

● The user program is programmed like a standard user program in the editors for STL, FBD

or LAD. Each safety-related program must be created in two programming languages in

order to allow the data cross-check (PLC SPL and NCK SPL).

● During the programming, the SGE/SGA of the data block SPL [DB18] is used that you

assign on the NCU (e.g. via SINUMERIK Operate) to the I/O addresses of the field devices.

See: Function Manual, SINUMERIK Safety Integrated

10.7.2

Configuring the F-peripherals

During the configuring of F-peripherals with Safety Integrated (SPL), you can orient yourself on

the following handling overview with sample configuring sequence. This serves, however, only

as an introduction to the configuring and programming of SINUMERIK Safety Integrated (SPL).

Therefore, observe the following documentation prior to configuring Safety Integrated (SPL):

● Function Manual, SINUMERIK Safety Integrated

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10.7 Configuring Safety Integrated (SPL)

WARNING

Depending on the application area, the SINUMERIK NCU, being a part of plants and systems,

requires the observance of special standards and regulations. Observe the appropriate safety

and accident prevention regulations, e.g. IEC 60204-1 (general requirements placed on the

safety of machines).

This sample handling overview serves only as an introduction to the configuring and

programming of STEP 7 Safety Advanced with SINUMERIK. It cannot always be used for

effective regular operation. Before you do this, ensure that you reference the current version

of the SINUMERIK Safety Integrated Function Manual. The warnings and other notes

contained in that manual must be observed, even when they are not repeated in this

document!

The non-observance of these regulations can lead to severe injuries and damage to machines

and equipment.

Requirement

● The devices to be configured have been inserted

(at least one NCU and one peripheral device)

● The "Safety Integrated (SPL)" mode is activated in the NCU properties.

See: Changing the Safety Integrated mode (Page 177)

Note

Activating Safety Integrated mode at the start of the configuring work

If you activate the Safety Integrated mode first at the end of the configuring work, it is

possible that all parameters are no longer assigned automatically by the system and you

must match these values.

Consequently, activate the desired Safety Integrated mode directly after inserting the NCU.

● The required modules, submodules and telegrams are inserted on the peripheral device.

● The devices are interconnected with each other using the desired interfaces (PROFINET or

PROFIBUS).

You can also connect devices to the interfaces of both types (PROFINET and PROFIBUS)

and operate in the Safety Integrated (SPL) mode.

Procedure overview

Step

Description

Configuring the basis for PROFIsafe addresses

See also: TIA Portal online help, keyword "Basis for PROFIsafe addresses".

Configure the input modules. (Page 191)

Configure the output modules. (Page 194)

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10.7 Configuring Safety Integrated (SPL)

Step

Description

If necessary, set the F-monitoring time manually:

● You can configure the parameterization of the F-monitoring time for all devices on a specific interface in the

interface settings under "F-parameters > Default F-monitoring time for F-peripherals of this interface".

● You can configure each F-module individually under "F-parameters" in the settings of the associated module.

A valid current safety telegram must be received from the F-CPU within the F-monitoring time. Otherwise, the F-

module enters the safe state.

The F-monitoring time should be sufficiently long so that telegram delays are tolerated, but sufficiently short so that

the process can respond as fast as possible in a fault situation and run without impairments. The Excel file for the

response time calculation provides help with the time determination.

See also: SIMATIC Safety Help, keyword "Monitoring and response times"

Enter the PROFIsafe addresses in the NCU MD. (Page 194)

Assign the F-destination addresses. The procedure depends on the associated device:

● For devices with DIP switches, set the DIP switches on the F-modules to set the PROFIsafe destination

addresses as configured in the TIA Portal.

● For the ET200SP fail-safe modules, assign the F-destination address.

Further information and information for other devices is available in the documentation for your device and from the

manufacturer.

To use the configuring in SINUMERIK Operate, you require the appropriate software options.

10.7.3

Parameterizing F-input modules

The F-modules and F-submodules to be configured must be selected individually in order to

make the desired settings in the "Properties" inspector window. You can select the modules

and submodules in the device view or device overview (in the case of GSD-based devices, only

in the device overview).

You can set the I/O addresses in the properties of the F-modules and F-submodules. These I/

O addresses must lie within the process image of the PLC. (default setting: 1024 bytes; can be

configured under "Cycle" in the PLC properties).

You can select F-modules and F-submodules in the device view or device overview of the rack.

Procedure

To configure the inserted F-input modules, select them successively and make the settings

individually for each module in the inspector window. Proceed as follows:

1. In the device view, select the rack and open the device overview.

2. In the device overview, select on the rack one of the modules to be configured.

3. In the "Properties > General" inspector window, select the "I/O addresses" entry.

4. Select the "OB1-PA" in the "Process image" dropdown list in each of the "Input addresses"

and "Output addresses" sections.

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10.7 Configuring Safety Integrated (SPL)

5. Enter the desired address in the associated "Start address" text field. Note the following:

- The I/O addresses must lie within the process image of the PLC (default setting: 1024

bytes; can be configured under "Cycle" in the PLC properties).

- Do not use any I/O addresses that are used for some other purpose, e.g. by the machine

control panel.

6. In the "Properties > General" inspector window, select the "DI parameters" entry.

The properties will be displayed. Safety-relevant settings are marked yellow.

7. Make the required settings, e.g.

Setting

Purpose

Encoder power supply

Select the type of the encoder power supply:

● Internal: VS1, VS2 are used; the short-circuit test is

active

● Internal: VS1, VS2 are not used; the short-circuit test is

inactive

Encoder evaluation

Select the encoder evaluation:

● 1oo2 (2v2) evaluation: Dual-channel activation 2v2

● 1oo1 (1v1) evaluation: Single-channel activation 1v1

Type of encoder connection

Select between equivalent or non-equivalent encoder inter-

connection.

Discrepancy time

Specify the discrepancy time in ms.

Reintegration after discrepancy error

Select whether Test 0 signal is required.

(Test 0 signal, for example, is required for the EMERGEN-

CY STOP button)

10.7.4

Configuring drives with F-functions

During the configuring of drives Safety Integrated, you can orient yourself on the following

handling overview with sample configuring sequence. This serves, however, only as an

introduction to the configuring and programming of SINUMERIK Safety Integrated (SPL).

Therefore, observe the following documentation prior to configuring Safety Integrated (SPL):

● Function Manual, SINUMERIK Safety Integrated

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10.7 Configuring Safety Integrated (SPL)

WARNING

Depending on the application area, the SINUMERIK NCU, being a part of plants and systems,

requires the observance of special standards and regulations. Observe the appropriate safety

and accident prevention regulations, e.g. IEC 60204-1 (general requirements placed on the

safety of machines).

This sample handling overview serves only as an introduction to the configuring and

programming of STEP 7 Safety Advanced with SINUMERIK. It cannot always be used for

effective regular operation. Before you do this, ensure that you reference the current version

of the SINUMERIK Safety Integrated Function Manual. The warnings and other notes

contained in that manual must be observed, even when they are not repeated in this

document!

The non-observance of these regulations can lead to severe injuries and damage to machines

and equipment.

Requirement

● The devices to be configured have been inserted

(at least one NCU and one drive device)

● The "Safety Integrated (SPL)" mode is activated in the NCU properties.

See: Changing the Safety Integrated mode (Page 177)

Note

Activating Safety Integrated mode at the start of the configuring work

If you activate the Safety Integrated mode first at the end of the configuring work, it is

possible that all parameters are no longer assigned automatically by the system and you

must match these values.

Consequently, activate the desired Safety Integrated mode directly after inserting the NCU.

● The required modules, submodules and telegrams are inserted on the drive device.

● The devices are interconnected with each other using the desired interfaces (PROFINET or

PROFIBUS).

You can also connect devices to the interfaces of both types (PROFINET and PROFIBUS)

and operate in the Safety Integrated (SPL) mode.

Procedure overview

Step

Description

Configuring the basis for PROFIsafe addresses

See also TIA Portal online help, keyword "Basis for PROFIsafe addresses".

Configure the PROFIsafe telegrams. (Page 200)

Enter the PROFIsafe addresses in the NCU MD. (Page 198)

During the commissioning of the drive, enter the PROFIsafe addresses as hexadecimal value in p9610 and p9810.

Further information is available in the documentation for your device and from the manufacturer.

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To use the configuring in SINUMERIK Operate, you require the appropriate software options.

10.7.5

Parameterizing F-output modules

Procedure

To configure the inserted F-output modules, select them successively and make the settings

individually for each module in the inspector window. Proceed as follows:

1. In the device view, select the rack and open the device overview.

2. In the device overview, select on the rack one of the modules to be configured.

3. In the "Properties" inspector window, select the "I/O address" entry.

4. Enter the desired address in the "Input addresses > Start address" field. Note the following:

- The I/O addresses must lie within the process image of the PLC (default setting: 1024

bytes; can be configured under "Cycle" in the PLC properties).

- Do not use any I/O addresses that are used for some other purpose, e.g. by the machine

control panel.

5. In the "Properties" inspector window, select the "DO parameters" entry.

The properties will be displayed. Safety-relevant settings are marked yellow.

6. Make the required settings, e.g.

- Enter the desired value (in ms) under "Read-back time". This time should be set to at

least 200 ms for large capacitive or inductive loads.

- "Diagnosis: Wire breakage" should be activated

10.7.6

Configuration of the PROFIsafe addresses (peripherals)

The PROFIsafe addresses (F-source address, F-destination address) are used to uniquely

identify the source and the destination.

Note

Problem solution for the 27220, 27221 alarms (Safety Integrated (SPL))

● Alarm 27220: "PROFIsafe: Number of NCK-F modules (6) <> number of S7-F modules (0)"

● Alarm 27221: "PROFIsafe: NCK-F module MD $MN_PROFISAFE_IN_ADDRESS[0]

unknown or "PROFIsafe: NCK-F module MD $MN_PROFISAFE_OUT_ADDRESS[0]

unknown"

Even if you reuse the existing machine data settings (e.g. using an existing SINUMERIK

archive), you can change the PROFIsafe addresses. In this case, alarms 27220 and 27221 are

displayed in SINUMERIK Operate.

You must also modify or augment the details in MD10385, as described here.

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Rules for configuring F-source addresses

When Safety Integrated (SPL) is used, you must enter the associated F-source addresses in

the MD10385[0..2]. A maximum of three different F-source addresses are permitted throughout

the system.

You can view the assigned F-source addresses in the PLC properties under "Fail-safe > F-

source addresses".

The assignment methods of the F-source address in the TIA Portal depend on the used F-

peripherals, not on the controller or the used Safety Integrated mode:

● F-peripherals based on the device description file:

The configured F-source address can be set in the properties of the module under

"PROFIsafe > F_Source_Add".

● F-peripherals for PROFIsafe address type 1 (e.g. F-module ET 200S)

The F-source address has the constant value "1".

(The unique identification is made using the set F-destination address.)

● F-peripherals for PROFIsafe address type 2 (e.g. F-module ET200SP)

The unique identification is made using the F-source address and F-destination address

The "Basis for PROFIsafe addresses" parameter differs in its effect from STEP 7 V5.x. This

parameter is not used in the TIA Portal to influence the F-source address for fail-safe I/O of the

PROFIsafe address type 1 (e.g. ET200S).

Requirement

● The software options for Safety Integrated (SPL) are licensed and enabled in the associated

machine data.

● A maximum of three different F-source addresses are used in the configuration.

You can view the used F-source addresses in the PLC properties under "Fail-safe > F-

parameters". If more than three different F-source addresses are used, you must

standardize the F-source addresses because a maximum of 3 different F-source addresses

can be entered in the MD10385.

● The current configuration is compiled and loaded into the PLC.

● The MD10385, MD10386, MD10387, MD10388 and MD10389 machine data items are not

yet filled.

● No red LED illuminates on the F-peripherals.

If a red LED illuminates, check and correct the DIP switch setting or the F-source address,

e.g. using online diagnosis.

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Procedure

To enter the PROFIsafe addresses in the NCK machine data, proceed as follows:

1. In the TIA Portal, open the properties of the associated object:

- Click the PLC and switch in the "Properties" inspector window to "Fail-safe > F-source

addresses".

A tabular view with the used F-source addresses and the associated values for

MD10385 is displayed.

- Click the DI/DO modules and switch to "Module > F-parameters > F-destination address"

in the "Properties" inspector window.

2. In SINUMERIK Operate, call the general machine data and enter the values:

Machine data

Value to be entered

Property in the TIA Por-

tal

MD10385[0..2]

F-source addresses

PLC > Fail-safe > F-

source addresses

$MN_PROFISAFE_MASTER_ADDRESS

Notation: <Identifier for PROFIsafe (5000)><F source

address as hexadecimal number>

For example, enter "5000001" for F-source address 1.

MD10386[0..47]

F-destination addresses of the F-DI modules

Module > F-parame-

ters > F-destination ad-

$MN_PROFISAFE_IN_ADDRESS

dress

Format: 0s 0x aaaa

s: Bus segment (5 = DP connection on the PLC side)

x : Sub-slot address

Range of values: 0...2

x = 0 addresses the F net data signals 1...32

x = 1 addresses the F net data signals 33...64

x = 2 addresses the F net data signals 65...96

aaaa: Hexadecimal PROFIsafe address of the F mod-

ule

Example:

For example, enter "50000C8" for F-destination ad-

dress 200.

MD10387[0..47]

F-destination addresses of the F-DO modules

Module > F-parame-

ters > F-destination ad-

$MN_PROFISAFE_OUT_ADDRESS

dress

Format: See above (MD10386)

Example:

For example, enter "50000C7" for F-destination ad-

dress 199.

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Machine data

Value to be entered

Property in the TIA Por-

tal

MD10388[0..47]

Inputs of the F-DI modules

$MN_PROFISAFE_IN_ASSIGN

For example, enter "1004" when INSE/INSEP 1 to 4 is

used.

MD10389[0..47]

Outputs of the F-DO modules

$MN_PROFISAFE_OUT_ASSIGN

For example, enter "1004" when OUTSE/OUTSEP 1 to

4 is used.

MD10098

Factor for PROFIsafe cycle

$MN_PROFISAFE_IPO_TIME_RATIO

The PROFIsafe cycle is displayed in MD10099 and is

constructed as follows:

MD10098 (factor for PROFIsafe clock cycle) x

MD10071 (IPO clock cycle)

The value should lie between 16 ms and 24 ms.

The sequence and the index entered for the PROFIsafe addresses is irrelevant.

3. Restart the NCK.

4. Check the enabled input bytes in DBB 138 "Profisafe input bytes". One bit must be set for

each byte.

5. Check the enabled output bytes in DBB 140 "Profisafe output bytes". One bit must be set for

each byte.

Further information

● Detailed information about the SINUMERIK Safety Integrated safety concept and for

MD10385 can be found in the "SINUMERIK Safety Integrated" Function Manual.

● Information about individual machine data items is contained in the online help for

SINUMERIK Operate and in the "SINUMERIK 840D sl detailed description of the machine

data" Lists Manual.

● Information on the parameterization of machine data in SINUMERIK Operate can be found

in the SINUMERIK 840D sl Basic Software and Operating Software Commissioning Manual

in Section SINUMERIK Operate (IM9).

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10.7.7

Configuration of the PROFIsafe addresses (drives)

The PROFIsafe addresses (F-source address, F-destination address) are used to uniquely

identify the source and the destination.

Note

Problem solution for the 27220, 27221 alarms (Safety Integrated (SPL))

● Alarm 27220: "PROFIsafe: Number of NCK-F modules (6) <> number of S7-F modules (0)"

● Alarm 27221: "PROFIsafe: NCK-F module MD $MN_PROFISAFE_IN_ADDRESS[0]

unknown or "PROFIsafe: NCK-F module MD $MN_PROFISAFE_OUT_ADDRESS[0]

unknown"

Even if you reuse the existing machine data settings (e.g. using an existing SINUMERIK

archive), you can change the PROFIsafe addresses. In this case, alarms 27220 and 27221 are

displayed in SINUMERIK Operate.

You must also modify or augment the details in MD10385, as described here.

Rules for configuring F-source addresses

When Safety Integrated (SPL) is used, you must enter the associated F-source addresses in

the MD10385[0..2]. A maximum of three different F-source addresses are permitted throughout

the system.

You can view the assigned F-source addresses in the PLC properties under "Fail-safe > F-

source addresses".

The assignment method of the F-source address in the TIA Portal depends on the used device

type:

● Drive device based on the device description file:

The configured F-source address can be set in the properties of the telegram under

"PROFIsafe > F_Source_Add".

See also: SIMATIC Safety Help, keyword "Recommendation for allocating PROFIsafe

addresses"

Requirement

● The software options for Safety Integrated (SPL) are licensed and enabled in the associated

machine data.

● A maximum of three different F-source addresses are used in the configuration.

You can view the used F-source addresses in the PLC properties under "Fail-safe > F-

parameters". If more than three different F-source addresses are used, you must

standardize the F-source addresses because a maximum of three different F-source

addresses can be entered in the MD1385.

● The current configuration is compiled and loaded into the PLC.

● The MD10385, MD10386, MD10387, MD10388 and MD10389 machine data items are not

yet filled.

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Procedure

To enter the PROFIsafe addresses in the NCK machine data, proceed as follows:

1. In the TIA Portal, open the properties of the associated object:

- Click the PLC and switch in the "Properties" inspector window to "Fail-safe > F-source

addresses".

A tabular view with the used F-source addresses and the associated values for

MD10385 is displayed.

- In the device overview of the drive device, select the telegram and switch in the

"Properties" inspector window to "PROFIsafe > F_Source_Add".

2. In SINUMERIK Operate, call the general machine data and enter the values:

Machine data

Value to be entered

Property in the TIA Por-

tal

MD10385[0..2]

F-source addresses

PLC > Fail-safe > F-

source addresses

$MN_PROFISAFE_MASTER_ADDRESS

Notation: <Identifier for PROFIsafe (5000)><F source

address as hexadecimal number>

Telegram > PROFI-

safe > F_Source_Add

For example, enter "5000001" for F-source address 1.

MD10386[0..47]

F-destination addresses of the F-DI modules

Telegram > PROFI-

safe > F_Dest_Add

$MN_PROFISAFE_IN_ADDRESS

Format: 0s 0x aaaa

s: Bus segment (5 = DP connection on the PLC side)

x : Sub-slot address

Range of values: 0...2

x = 0 addresses the F net data signals 1...32

x = 1 addresses the F net data signals 33...64

x = 2 addresses the F net data signals 65...96

aaaa: Hexadecimal PROFIsafe address of the F module

Example:

For example, enter "50000C8" for F-destination ad-

dress 200.

MD10387[0..47]

F-destination addresses of the F-DO modules

Telegram > PROFI-

safe > F_Dest_Add

$MN_PROFISAFE_OUT_ADDRESS

Format: See above (MD10386)

Example:

For example, enter "50000C7" for F-destination ad-

dress 199.

MD10388[0..47]

Inputs of the F-DI modules

$MN_PROFISAFE_IN_ASSIGN

For example, enter "1004" when INSE/INSEP 1 to 4 is

used.

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Machine data

Value to be entered

Property in the TIA Por-

tal

MD10389[0..47]

Outputs of the F-DO modules

$MN_PROFISAFE_OUT_ASSIGN

For example, enter "1004" when OUTSE/OUTSEP 1 to

4 is used.

MD10098

Factor for PROFIsafe cycle

$MN_PROFISAFE_IPO_TIME_RATIO

The PROFIsafe cycle is displayed in MD10099 and is

constructed as follows:

MD10098 (factor for PROFIsafe clock cycle) x

MD10071 (IPO clock cycle)

The value should lie between 16 ms and 24 ms.

The sequence and the index entered for the PROFIsafe addresses is irrelevant.

Restart the NCK.

Check the enabled input bytes in DBB 138 "Profisafe input bytes". One bit must be set for

each byte.

Check the enabled output bytes in DBB 140 "Profisafe output bytes". One bit must be set for

each byte.

Further information

●

Detailed information about the SINUMERIK Safety Integrated safety concept and for

MD10385 can be found in the "SINUMERIK Safety Integrated" Function Manual.

●

Information about individual machine data items is contained in the online help for

SINUMERIK Operate and in the "SINUMERIK 840D sl detailed description of the machine

data" Lists Manual.

●

Information on the parameterization of machine data in SINUMERIK Operate can be found

in the SINUMERIK 840D sl Basic Software and Operating Software Commissioning Manual

in Section SINUMERIK Operate (IM9).

10.7.8

Parameterizing PROFIsafe telegrams

The modules and submodules to be configured must be selected individually in order to make

the desired settings in the "Properties" inspector window. You can select the modules and

submodules in the device view or device overview (in the case of GSD-based devices, only in

the device overview).

You can set the I/O addresses in the properties of the telegrams. These I/O addresses must lie

within the process image of the PLC. (Default setting: 1024 bytes; can be configured under

"Cycle" in the PLC properties.)

You can select telegrams in the device view or device overview of the rack.

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Procedure

To configure the inserted input modules, select them successively and make the settings

individually for each telegram in the inspector window. Proceed as follows:

1. In the device overview of the drive device, select one of the telegrams to be configured.

2. In the "Properties > General" inspector window, select the "I/O addresses" entry.

3. Select the "OB1-PA" in the "Process image" dropdown list in each of the "Input addresses"

and "Output addresses" sections.

4. Enter the desired address in the associated "Start address" text field. Note the following:

- The I/O addresses must lie within the process image of the PLC (OB1-PA).

- Do not use any I/O addresses that are used for some other purpose, e.g. by the machine

control panel.

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10.8 Configuring Safety Integrated plus (F-PLC)

10.8

Configuring Safety Integrated plus (F-PLC)

10.8.1

Introduction

New safety functions are available with the Safety Integrated plus (F-PLC) mode.

The following safety functions are used in the SINUMERIK Integrated plus (F-PLC) mode:

● Use of PROFIsafe telegrams for SINAMICS Integrated or connected NX modules

● Programming of F-blocks with F-logic via the editors for F-FBD or F-LAD

● Handling of configurations and the F-library in the same way as with SIMATIC F-CPUs

● Configuration via the Safety Administration Editor (see below)

Safety Administration Editor

In the SINUMERIK Safety Integrated plus (F-PLC) mode, the "Safety Administration Editor" is

also available in the project tree.

It supports the following tasks:

● Display of the safety program status

● Display of the F-collective signature

● Display of the safety mode status

● Creation/organization of F-runtime groups

● Display of information on the F-blocks

● Definition/change of the access protection

● Definition/change of the general settings for the safety program

The Safety Administration Editor is divided into the following sections:

● General

● F-runtime groups

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● F-blocks

● Access protection

● Settings

F-libraries

You can not only store F-blocks in global libraries and project libraries as master copies, but

also use them as already tested and approved safety functions.

However, you must observe additional conditions, which are described in the following help

functions:

Help on SIMATIC Safety, Section "Acceptance of the system"

TIA Portal online help, Section "Libraries"

Reserved block numbers for SINUMERIK Safety Integrated plus (F-PLC)

An F-runtime group is created when you activate Safety Integrated plus (F-PLC) mode. An

associated F-FB, F-FC and F-DB is created in the reserved number range for F-runtime groups:

Reserved number range for F-runtime groups

● F-FB 1010..1019

● F-FC 1010..1019

● F-DB 1010..1019

Further reserved number range for F-runtime groups

● F-FB: 3999..7999

● F-FC: 3999..7999

● F-DB: 8000..16000

See also: Assignment overview (Page 66)Creating a second F-runtime group for Safety

Integrated plus (F-PLC) (Page 205)

Further information

Detailed information on the Safety Administration Editor can be found in the Programming and

Operating Manual SIMATIC Safety - Configuring and Programming, or in the section with the

same name in the TIA Portal online help.

10.8.2

Configuring Safety Integrated plus (F-PLC)

The following basic procedure only roughly lists the project planning steps that are performed

in TIA Portal and specific to SINUMERIK. Commissioning is described in detail in the following

documentation:

● SINUMERIK Safety Integrated plus Commissioning Manual

The SINUMERIK Safety Integrated plus documentation only serves to clarify the special

features in contrast to a S7-300 CPU and are only meant to be an introduction to configuring

and programming SIMATIC Safety for SINUMERIK.

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10.8 Configuring Safety Integrated plus (F-PLC)

Therefore, observe the following documentation prior to configuring Safety Integrated plus (F-

PLC):

● SIMATIC Safety - Configuring and Programming

● SIMATIC Safety - Getting Started

Note

Validity and scope of the information about SIMATIC STEP 7 Safety

This handling overview provided as example only serves as an introduction to configuring and

programming of SIMATIC Safety for SINUMERIK in the TIA Portal. It cannot always be used for

effective regular operation.

The following documentation is the main source of all information regarding functional safety

relating to configuring and programming in the TIA Portal:

● SIMATIC Safety

This also applies in the case of discrepancies between this manual and the SIMATIC STEP 7

Safety manual.

The warnings and other notes contained in that manual must be observed, even when they are

not repeated in this document!

WARNING

Danger to life if the safety instructions and residual risks are not observed

If the safety instructions and residual risks in the associated software and hardware

documentation are not observed, accidents involving severe injuries or death can occur - and

machines and equipment could be damaged.

● Observe the safety instructions given in the documentation on SINUMERIK Safety

Integrated plus, SIMATIC Safety and SINAMICS S120 Safety.

● Observe the safety instructions provided in the hardware documentation.

● When evaluating the risks, take into account residual risks.

Note

Compliance with applicable standards and regulations

Depending on the application area, the SINUMERIK NCU, being a part of plants and systems,

requires the observance of special standards and regulations. It is absolutely crucial that you

observe the appropriate safety and accident prevention regulations, e.g. IEC 60204-1 (general

requirements placed on the safety of machines).

Requirement

● A project is created in the TIA Portal and an NCU added.

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10.8 Configuring Safety Integrated plus (F-PLC)

Basic procedure

● Activate the SINUMERIK Safety Integrated plus (F-PLC) mode in the NCU properties

(Page 177).

● With the activation of the F-capability of the NCU, among other things, an F-execution group

is created and telegrams are inserted for PROFIsafe and SIC/SCC.

● Add the desired components (e.g. peripheral device, drive device, NX module, etc.).

● In the network view, interconnect the peripheral device or drive device with the PROFINET

interface X150 of the NCU.

● Check the PROFIsafe addresses. (Page 209)

● If necessary, set the F-monitoring time manually.

● Assign the F-destination addresses. The procedure depends on the associated device.

Information on the commissioning steps to be carried out in SINUMERIK Operate and on

acceptance can be found in the SINUMERIK Safety Integrated plus Commissioning Manual.

See also

Programming and operating manual "SIMATIC Safety - Configuring and Programming" (https://

support.industry.siemens.com/cs/products?search=SIMATIC

%20Safety&dtp=Manual&pnid=24471)

10.8.3

Creating a second F-runtime group for Safety Integrated plus (F-PLC)

An F-runtime group is automatically created when you activate Safety Integrated plus (F-PLC)

mode. The "Program blocks" folder contains the created F-blocks of the F-runtime group:

CYC_INT5 [OB35], Main-Safety [FB1010] and Main-Safety_DB [DB1010].

The procedure how you can create a second F-runtime group is described below, e.g. to

organize fast-running safety-oriented program sections in a dedicated F-runtime group.

Characteristic SINUMERIK-specific features are described in particular. Detailed information

can be found in the SIMATIC Safety help, Chapter "Defining F-runtime groups".

Procedure

To create a second F-runtime group, proceed as follows:

1. In the project tree, double-click the command "Safety administration", e.g. under "CNC_1 >

PLC_1".

2. In the Safety Administration Editor, select the "F-runtime group" entry in the sector tree.

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3. Click "Create new F-runtime group".

The "Add new F-runtime group for PLC_1" dialog opens.

Figure 10-11

"Add new F-runtime group for PLC_1" dialog

4. Adjust the settings:

- In the "Calling block" section, you select the desired block, e.g. the organization block

with the number 32 [OB32].

(You can then adapt the cyclical execution time of the calling block in the properties of

the PLC under "Alarms > Watchdog interrupts".)

- In the "Main safety block" section, enter a free block number reserved for Safety

Integrated in the "Number" text field: 1010..1019.

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5. Confirm the entries with "OK".

The "Call options for PLC" dialog opens.

Figure 10-12

"Call options for PLC_1" dialog

6. In the "Number" text field, enter a free block number reserved for Safety Integrated:

1010..1019.

7. Confirm the creation of the data block with "OK".

8. Right-click the NCU in the project navigation and select the "Compile > Hardware and

software (only changes)" command.

The configuration will be compiled. This may create further program blocks and F-constants

that are useful for programming.

Result

The F-runtime group has been created in the "Program blocks" folder. The Safety

Administration Editor provides an overview of all available F-blocks.

Further information

● Information about the reserved number range can be found under Introduction (Page 202).

● Information on block assignments can be found in the SINUMERIK 840D sl Function

Manual Basic Functions.

10.8.4

Configuring PROFIsafe

The safety functions can be controlled via PROFIBUS DP using the PROFIsafe profile.

Telegrams are available for the data exchange with the higher-level controller which enable the

triggering of the safety functions in the converter by the controller as well as the feedback of the

status of the safety functions from the converter to the controller.

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PROFIsafe address type for SINAMICS Integrated and NX

SINAMICS Integrated, as integrated subcomponent of the NCU as well as of NX modules are

considered as F-I/O of PROFIsafe address type 1 in the TIA Portal. (This address type is also

valid for other SINAMICS drives.)

For the I/Os of PROFIsafe address type 1, the uniqueness of the PROFIsafe address is only

ensured by the F-destination address (F_DEST_ADD). The F-source address has no effect on

the uniqueness of the PROFIsafe address.

The F-destination address must therefore be unique throughout the network and CPU (see

SIMATIC Safety Help, keyword "Rules for address assignment").

Configuration of safety telegrams

Safety telegrams can be configured in the properties of SINAMICS Integrated or NX under

"Cyclic data traffic".

Safety-relevant parameters, such as the fields for PROFIsafe addresses, are displayed if a

PROFIsafe telegram was added:

● The telegram configuration of SINAMICS Integrated or NX modules is automatically

adapted when you activate the Safety Integrated plus (F-PLC) mode. PROFIsafe telegrams

are added here.

● For additionally connected drive units, add a PROFIsafe telegram in the device overview.

Unique PROFIsafe addresses

For safe operation, you must check whether the used PROFIsafe addresses are unique before

starting the communication.

The uniqueness of the PROFIsafe address is only ensured by the fail-safe destination address.

The PROFIsafe address must be unique throughout the network and the CPU.

You can configure the fail-safe destination address under "Cyclic data exchange" in the

properties of the PROFIsafe telegrams (Safety actual value or Safety setpoint value).

WARNING

Unique PROFIsafe addresses

You must ensure the unique assignment of the PROFIsafe address throughout the network

and the CPU.

● The fail-safe I/O of PROFIsafe address type 1 is addressed clearly by its fail-safe

destination address.

● The fail-safe destination address of the fail-safe I/O (drive units in this case) must be

unique for the entire fail-safe I/O throughout the network and the CPU (system-wide). The

fail-safe I/O of PROFIsafe address type 2, e.g. modules of the ET 200SP type, must also

be taken into account.

● Note also the corresponding documentation in the TIA Portal online help in Section

"SIMATIC Safety - Configuration and programming".

(SIN001)

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Safety configuration

10.8 Configuring Safety Integrated plus (F-PLC)

Acceptance of the system

Information on the acceptance of a safety configuration with controller can be found in the TIA

Portal information system under "Acceptance of the system".

Note

Error-free hardware and software transmission

Error-free HW and SW transmission is the prerequisite for the creation of the safety printout for

acceptance purposes. Only then is it assured that all consistency checks have been performed

and therefore the safety printout created for a consistent project.

10.8.5

Checking the PROFIsafe address

Unique PROFIsafe address

To ensure safe communication, unique PROFIsafe addresses are required throughout the

CPU and the network.

For this reason, it is also necessary that you check the settings of the PROFIsafe addresses

carefully.

WARNING

Unique PROFIsafe addresses

You must ensure the unique assignment of the PROFIsafe address throughout the network

and the CPU.

● The fail-safe I/O of PROFIsafe address type 1 is addressed clearly by its fail-safe

destination address.

● The fail-safe destination address of the fail-safe I/O (drive units in this case) must be

unique for the entire fail-safe I/O throughout the network and the CPU (system-wide). The

fail-safe I/O of PROFIsafe address type 2, e.g. modules of the ET 200SP type, must also

be taken into account.

● Note also the corresponding documentation in the TIA Portal online help in the section

"SIMATIC Safety - Configuration and programming".

(SIN001)

During compilation of the safety program, a warning indicates the importance of unique

PROFIsafe addresses:

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Safety configuration

10.8 Configuring Safety Integrated plus (F-PLC)

Creating and checking the safety printout of the PLC

Create the safety printout by right-clicking on "Safety administration" and selecting "Print" in the

shortcut menu.

All the relevant data is listed in the safety printout.

Note

Error-free hardware and software transmission

Error-free HW and SW transmission is the prerequisite for the creation of the safety printout for

acceptance purposes. Only then is it assured that all consistency checks have been performed

and therefore the safety printout created for a consistent project.

Example of a safety printout

Here is an example of an NCU 730.3 PN with SINAMICS Integrated standard configuration (6

drive objects).

In the SINAMICS Integrated overview table, the PROFIsafe addresses of the individual drive

objects are listed under "F-destination address".

Figure 10-13

PROFIsafe address in the safety printout

In the tables below, further details on the PROFIsafe telegrams of the individual drive objects

are listed.

Checking the PROFIsafe address in the safety printout

● Compare the PROFIsafe address with the value of the drive parameter p9610 in

SINUMERIK Operate.

● Compare this PROFIsafe address with the values of all other nodes and ensure uniqueness.

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Safety configuration

10.8 Configuring Safety Integrated plus (F-PLC)

Further information

● Information on the configuration of drives with PROFIsafe via SINUMERIK Operate can be

found in the SINUMERIK Safety Integrated plus Commissioning Manual.

● Further information on the unambiguousness of PROFIsafe addresses can be found in the

Programming and Operating Manual, SIMATIC Safety - Configuring and Programming, or

in the section with the same name in the information system of the TIA Portal, particularly in

chapter "PROFIsafe addresses for F-I/Os of PROFIsafe address type 1".

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Preface

SINUMERIK documentation

The SINUMERIK documentation is organized in the following categories:

● General documentation

● User documentation

● Manufacturer and service documentation

This documentation belongs to the manufacturer and service documentation category.

Additional information

You can find information at www.siemens.com/motioncontrol/docu for the following topics:

● Ordering documentation / overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for

improvement, corrections) to the following address:

docu.motioncontrol@siemens.com

My Documentation Manager (MDM)

Under the following link you will find information to individually compile OEM-specific machine

documentation based on the Siemens content:

www.siemens.com/mdm

Training

You can find information about the range of training courses under the following links:

● www.siemens.com/sitrain

SITRAIN - training courses from Siemens for products, systems and solutions in automation

technology

● www.siemens.com/sinutrain

SinuTrain - training software for SINUMERIK

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product

Support. http://support.automation.siemens.com

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Preface

SINUMERIK

You can find information on SINUMERIK under the following link:

www.siemens.com/sinumerik

Technical Support

Country-specific telephone numbers for technical support are provided on the Internet at the

following address (https://support.industry.siemens.com/sc/ww/en/sc/2090 ) in the "Contact"

area.

If you have any technical questions, use the online form in the "Support Request" area.

Target group

This document is intended for first-time users wanting to familiarize themselves with the

product.

Benefits

Getting Started provides information to the newcomer and brings about a sense of

achievement to the first-time user in a very short time. First-time users learn the basic functions

of the product or system and how to perform the essential activities and operations themselves.

Standard scope

This documentation only describes the functionality of the standard scope. Additions or

revisions made by the machine manufacturer are documented by the machine manufacturer.

Other functions not described in this documentation might be executable in the control. This

does not, however, represent an obligation to supply such functions with a new control or when

servicing.

For the sake of simplicity, this documentation does not contain all detailed information about all

types of the product and cannot cover every conceivable case of installation, operation, or

maintenance.

Note regarding the General Data Protection Regulation

Siemens observes standard data protection principles, in particular the principle of privacy by

design. That means that

this product does not process / store any personal data, only technical functional data (e.g. time

stamps). If a user links this data with other data (e.g. a shift schedule) or stores personal data

on the same storage medium (e.g. hard drive) and thus establishes a link to a person or

persons, then the user is responsible for ensuring compliance with the relevant data protection

regulations.

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Table of contents

Preface

Fundamental safety instructions

1.1

General safety instructions

1.2

Equipment damage due to electric fields or electrostatic discharge

1.3

Warranty and liability for application examples

1.4

Industrial security

1.5

Residual risks of power drive systems

Introduction

2.1

Classification in the documentation landscape

2.2

Organization of the Getting Started

2.3

Views in the TIA Portal

2.4

Structure of SINUMERIK NCU

Product features

Getting Started

4.1

Installing the SINUMERIK toolbox

4.2

Starting the TIA Portal

4.3

Creating a sample project

Configuring the hardware

5.1

Configuration example

5.2

Insert NCU

5.3

Insert NX module

5.4

Inserting an ADI4 module

5.5

Inserting SINUMERIK I/O via the general station description (GSD) file

5.5.1

Installing general station description files for SINUMERIK I/O

5.5.2

Inserting the SINUMERIK I/O module PP72/48

5.5.3

Inserting SINUMERIK MCP/MPP

5.6

Configuring network interfaces

5.6.1

Introduction

5.6.2

Configuring an Ethernet Interface

5.6.3

Configuring PROFINET

5.6.4

Configuring PROFIBUS DP

5.6.5

Configure Integrated PROFIBUS (DP Integrated)

5.7

Configuration of telegrams and I/O addresses

5.8

Setting up the communication

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Table of contents

5.9

Loading and closing the hardware configuration in the PLC

Creating a PLC program

6.1

Overview

6.2

Adding the PLC basic program

6.2.1

Opening the PLC basic program system library

6.2.2

Using copy templates

6.2.3

Adding the PLC basic program

6.2.4

Create blocks from external sources

6.2.5

Correcting OB1

6.3

Edit blocks

6.4

Configuring Ethernet machine control panels in the PLC program

6.5

Loading the PLC program to the PLC

6.6

Exporting PLC symbols for SINUMERIK Operate

6.6.1

Overview

6.6.2

Exporting PLC symbols

6.6.3

Importing PLC symbols

6.7

Completing the first commissioning of the PLC

Tips for personnel changing over from another system

7.1

Overview for the migration

7.2

Migrating projects

7.2.1

Overview

7.2.2

Preparing a STEP 7 V5.x project for the migration

7.2.3

Migrating program blocks and symbols

100

7.2.4

Migrating software and hardware configurations

103

7.2.5

Upgrading the PLC basic program

104

7.2.6

More information

106

7.3

Troubleshooting

107

7.3.1

Overview

107

7.3.2

Duplicate block addresses

107

7.3.3

Automatically assigned absolute access

108

7.3.4

Incompatible data types

109

7.3.5

LAD/FDB/SCL: Data type conversion with MOVE instruction

109

7.3.6

Inconsistency of the data blocks for a different runtime version

110

7.3.7

Renaming blocks

110

7.3.8

Configuration and activation of the Web server

111

7.3.9

Rewiring variables in the module

112

7.4

Comparison of functionality

114

7.4.1

Overview

114

7.4.2

Exporting PLC symbols (PLC Symbol Generator)

115

7.4.3

New library functions

116

7.4.4

Safety Integrated and Safety Integrated plus

117

7.4.5

Working in the project view and the portal view

118

7.4.6

Displaying program blocks in the tabular overview

119

7.4.7

Configuring of connections

121

7.4.8

Handling SINUMERIK archives

122

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Fundamental safety instructions

1.1

General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

● Only work on electrical devices when you are qualified for this job.

● Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any of

the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.

● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

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Fundamental safety instructions

1.1 General safety instructions

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can result

in death or severe injury.

● Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

● Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

● As a minimum, connect cable shields and the cores of cables that are not used at one end

at the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when touched,

can result in death or severe injury.

● Ground the device in compliance with the applicable regulations.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

● Install built-in units in a suitable metal cabinet in such a way that personnel are protected

against fire and smoke, or take other appropriate measures to protect personnel.

● Ensure that smoke can only escape via controlled and monitored paths.

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Fundamental safety instructions

1.1 General safety instructions

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

● If you come closer than around 2 m to such components, switch off any radios or mobile

phones.

● Use the "SIEMENS Industry Online Support app" only on equipment that has already been

switched off.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent fire

and smoke. This can cause severe injury or even death. This can also result in increased

downtime and reduced service lives for devices/systems.

● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

NOTICE

Overheating due to inadmissible mounting position

The device may overheat and therefore be damaged if mounted in an inadmissible position.

● Only operate the device in admissible mounting positions.

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

● Observe the information in the appropriate product documentation before commissioning.

● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.

● Ensure that the safety functions used in your drives and automation tasks are adjusted and

activated through appropriate parameterizing.

● Perform a function test.

● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.

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Fundamental safety instructions

1.1 General safety instructions

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the Safety

Integrated manuals.

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn

can lead to injuries or death.

● Protect the parameterization against unauthorized access.

● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

emergency off.

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Fundamental safety instructions

1.2 Equipment damage due to electric fields or electrostatic discharge

1.2

Equipment damage due to electric fields or electrostatic discharge

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual

components, integrated circuits, modules or devices.

● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum

foil.

● Only touch components, modules and devices when you are grounded by one of the

following methods:

- Wearing an ESD wrist strap

- Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with

ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

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Fundamental safety instructions

1.3 Warranty and liability for application examples

1.3

Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration,

equipment or any eventuality which may arise. Application examples do not represent specific

customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated

correctly. Application examples do not relieve you of your responsibility for safe handling when

using, installing, operating and maintaining the equipment.

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Fundamental safety instructions

1.4 Industrial security

1.4

Industrial security

Note

Industrial security

Siemens provides products and solutions with industrial security functions that support the

secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is

necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial

security concept. Products and solutions from Siemens constitute one element of such a

concept.

Customers are responsible for preventing unauthorized access to their plants, systems,

machines and networks. Such systems, machines and components should only be connected

to an enterprise network or the Internet if and to the extent such a connection is necessary and

only when appropriate security measures (e.g. using firewalls and/or network segmentation)

are in place.

For additional information on industrial security measures that can be implemented, please

visit:

Industrial security (https://www.siemens.com/industrialsecurity )

Siemens’ products and solutions undergo continuous development to make them more secure.

Siemens strongly recommends that product updates are applied as soon as they become

available, and that only the latest product versions are used. Use of product versions that are

no longer supported, and failure to apply the latest updates may increase customer’s exposure

to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS

Feed at:

Industrial security (https://www.siemens.com/industrialsecurity )

Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/

view/108862708)

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Fundamental safety instructions

1.4 Industrial security

WARNING

Unsafe operating states resulting from software manipulation

Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states

in your system that may lead to death, serious injury, and property damage.

● Keep the software up to date.

● Incorporate the automation and drive components into a holistic, state-of-the-art industrial

security concept for the installation or machine.

● Make sure that you include all installed products into the holistic industrial security concept.

● Protect files stored on exchangeable storage media from malicious software by with

suitable protection measures, e.g. virus scanners.

● On completion of commissioning, check all security-related settings.

● Protect the drive against unauthorized changes by activating the "Know-how protection"

converter function.

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Fundamental safety instructions

1.5 Residual risks of power drive systems

1.5

Residual risks of power drive systems

When assessing the machine- or system-related risk in accordance with the respective local

regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must

take into account the following residual risks emanating from the control and drive components

of a drive system:

Unintentional movements of driven machine or system components during commissioning,

operation, maintenance, and repairs caused by, for example,

- Hardware and/or software errors in the sensors, control system, actuators, and cables

and connections

- Response times of the control system and of the drive

- Operation and/or environmental conditions outside the specification

- Condensation/conductive contamination

- Parameterization, programming, cabling, and installation errors

- Use of wireless devices/mobile phones in the immediate vicinity of electronic

components

- External influences/damage

- X-ray, ionizing radiation and cosmic radiation

Unusually high temperatures, including open flames, as well as emissions of light, noise,

particles, gases, etc., can occur inside and outside the components under fault conditions

caused by, for example:

- Component failure

- Software errors

- Operation and/or environmental conditions outside the specification

- External influences/damage

Hazardous shock voltages caused by, for example:

- Component failure

- Influence during electrostatic charging

- Induction of voltages in moving motors

- Operation and/or environmental conditions outside the specification

- Condensation/conductive contamination

- External influences/damage

Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk

to people with a pacemaker, implants or metal replacement joints, etc., if they are too close

Release of environmental pollutants or emissions as a result of improper operation of the

system and/or failure to dispose of components safely and correctly

Influence of network-connected communication systems, e.g. ripple-control transmitters or

data communication via the network

For more information about the residual risks of the drive system components, see the relevant

sections in the technical user documentation.

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Introduction

2.1

Classification in the documentation landscape

This Getting Started publication is aimed at those who are new to the field of SINUMERIK PLC

programming and configuration, as well as those who are migrating and have previously

worked with the SINUMERIK add-on for STEP 7 V5.x.

For this purpose, the SINUMERIK-specific configuration of the PLC is performed in the TIA

Portal on the basis of a simple example. Also in this Getting Started, you will find tips for

beginners, including a comparison of functions and descriptions of project migration.

If you are new to this field of SINUMERIK NC and drive commissioning (using SINUMERIK

Operate), we recommend the following additional documentation:

● Commissioning Manual, CNC Commissioning: NC, PLC, Drive

This manual describes the basics of the complete commissioning, in other words all those

commissioning steps that you must perform with SINUMERIK Operate outside the TIA

Portal.

To extend your knowledge and for reference, you can use the following documentation:

● SINUMERIK STEP 7 Toolbox V15.1 Update 1 Configuration Manual

This manual describes all functionalities of the SINUMERIK STEP 7 Toolbox, including for

example, PROFINET IO IRT, Safety or NC variables. It does not, however, contain any

configuration example or any information on migration or changing over.

● Online help of the TIA Portal

The online help of the TIA Portal contains the documentation of all installed TIA Portal

software, including the SINUMERIK STEP 7 Toolbox.

● Function Manual, SINUMERIK 840D sl Basic Functions

This documentation contains the detailed description of the SINUMERIK PLC basic

program.

Note

SINUMERIK documentation in the SIEMENS Industry Online Support (SIOS)

Current documentation on SINUMERIK can be found in the SIOS:

SINUMERIK CNC automation system (http://support.automation.siemens.com/WW/view/en/

10805517/133300)

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Introduction

2.2 Organization of the Getting Started

2.2

Organization of the Getting Started

Structure of Getting Started

Getting Started is subdivided into the following sections:

● Getting started

● Configuring the hardware

● Creating a PLC program

● Optional: Tips for those changing over from another system and information on project

migration

A detailed list of the individual configuration steps can be found in the following table. You can

use the links to navigate directly to the required task.

Step

Task

Implementation

Installing the SINUMERIK toolbox

● Installing the SINUMERIK toolbox (Page 33)

and creating a project (Page 33)

● Starting the TIA Portal (Page 34)

● Creating a sample project (Page 35)

Inserting and configuring SINU-

● Insert NCU (Page 38)

MERIK hardware (Page 37)

● Insert NX module (Page 40)

● Inserting an ADI4 module (Page 45)

● Inserting SINUMERIK I/O via the general station

description (GSD) file (Page 48)

● Configuring network interfaces (Page 56)

● Configuration of telegrams and IO addresses

(Page 61)

● Setting up the communication (Page 62)

● Loading and closing the hardware configuration in

the PLC (Page 65)

Programming SINUMERIK PLC

● Overview of the PLC program (Page 71)

(Page 71)

● Adding the PLC basic program (Page 72)

● Edit blocks (Page 83)

● Configuring Ethernet machine control panels in

the PLC program (Page 84)

● Loading the PLC program to the PLC (Page 87)

● Creating PLC symbols for SINUMERIK Operate

● Completing the first commissioning of the PLC

(Page 95)

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Introduction

2.3 Views in the TIA Portal

2.3

Views in the TIA Portal

Introduction

Two different views available for a differentiated introduction to the TIA Portal: The portal view

and the project view.

Below you will find an explanation of the portal view and project view functions.

Note

Please refer to the Online Help of the TIA Portal for further information on this topic.

The portal view

The portal view provides an overview of all configuration steps and enables a task-based start

to your automation solution.

The individual portals ("Start", "Devices & Networks", "PLC programming", "Visualization",

"Online & Diagnostics", etc.) show all required steps to solve an automation task clearly

structured. Here, you can quickly decide what you want to do and start the tool required for it.

The following figure shows the layout of the portal view:

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Introduction

2.3 Views in the TIA Portal

①

Portals for the various tasks:

The portals provide the basic functions for the individual task areas. The portals that are

provided in the portal view depend on the products that have been installed.

②

Actions for the selected portal:

Here, you will find the actions available to you in the portal you have selected. You can open

context-sensitive help in every portal.

③

Selection window for the selected action:

The selection window is available in all portals. The content of the window adapts to your

current selection.

④

Select user interface language.

⑤

Change to project view.

The project view

The project view is a hierarchically structured view of all components in a project. The project

view enables quick and intuitive access to all objects in the project, the relevant work areas and

editors. Using the available editors, you can create and edit all the objects required in the

project.

The various work windows show you all the corresponding data for the selected objects.

The following figure shows the layout of the project view:

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Introduction

2.3 Views in the TIA Portal

①

Menu bar:

The menu bar contains all the commands that you require for your work.

②

Project tree:

The project tree provides access to all components and project data.

③

Toolbar:

The toolbar provides you with buttons for commands you will use frequently. This setup gives

you faster access to these commands compared to the menus in the menu bar.

④

Work area:

The objects that you can open for editing purposes are displayed in the work area.

⑤

Task cards:

Depending on the object being edited or that has been selected, task cards are available. You

can find the task cards in a bar at the right-hand edge of the screen. You can collapse and

reopen them at any time.

SINUMERIK 840D sl STEP 7 Toolbox V16

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Introduction

2.3 Views in the TIA Portal

⑥

Inspector window:

The inspector window displays additional information on a selected object or on executed

actions.

⑦

Portal view:

Changing to the portal view

⑧

Detailed view:

The detailed view shows specific content of a selected object. This might include text lists or

tags.

Note

Adjusting the working area in the TIA Portal

To increase the visible surface of the work area, you can temporarily hide other areas of the TIA

Portal, e.g. the individual task cards, the project tree or the inspector window.

To do this, click "Minimize" in the title bar of the associated area or disable the appropriate

option checkbox in the "View" menu.

You can use the same commands to redisplay the minimized areas at any time.

SINUMERIK 840D sl STEP 7 Toolbox V16

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Introduction

2.4 Structure of SINUMERIK NCU

2.4

Structure of SINUMERIK NCU

The structure of the NCU will be explained as introduction to obtain a better understanding.

Subcomponents of the NCU

A SINUMERIK NCU comprises the following integrated subcomponents:

● PLC

● NCK

● CP

● HMI (SINUMERIK Operate)

● SINAMICS Integrated (DRIVE)

These subcomponents are always a fixed component of an NCU and can only be handled in

combination with the NCU. Subcomponents cannot be individually pasted, copied or moved in

the project or across projects (e.g. in libraries).

Note

Copying and pasting the NCU or the DP master system

You can copy and insert NCUs within a project. For this purpose, switch to the network view or

to the topology view of the project view.

The DP master system (PROFIBUS Integrated) cannot be individually copied, pasted or

deleted. It is considered as an integral part of the NCU.

If you copy an NCU, all integrated subcomponents are also copied, e.g. SINAMICS Integrated

or PROFIBUS Integrated.

SINUMERIK 840D sl STEP 7 Toolbox V16

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SINUMERIK 840D sl. Service - Configuring Commissioning. Manual (2011-2020) - page 107