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Parker Variable Speed Drive AC30 series. User’s Manual (2017) - page 16

Sequencing Logic

B-6

Example Comms Control Words (hexadecimal):

CC77 STOP (Normal) or go to SWITCHED ON state

CC7F RUN

CC7B QUICKSTOP

CC7D COAST STOP

CCF0 FAULT RESET

STATUS WORD

The Status Word provides the detailed status of the sequencer. Regardless of the source of the Control Word, this is always available as

0661

Status Word

Bit

Name

Description

Ready To Switch On

Drive initialised and not in Configuration mode

Switched On

Drive in SWITCHED ON or OPERATION ENABLED state

Operation Enabled

Running (or stopping)

Faulted

Unacknowledged fault present

Voltage Enabled

Line supply present

Quickstop Inactive

= 0 when reacting to a Quickstop request

Switch On Disabled

Drive in SWITCH ON DISABLED state

unused

Control From Comms

Using

0627 Comms Control Word

as the Control Word source

unused

Jog Operation

Using Jog Reference or will use Jog Reference when Operation Enabled

Reverse Operation

Running backwards or will run backward when Operation Enabled

Reference From Comms Using

0681 Comms Reference

as the Reference source

Stopping

Operation Enable command removed or Quickstop active

C-1

Compliance

Appendix C:

Compliance

This Chapter outlines the compliance requirements and product certifications.

APPLICABLE STANDARDS

EN 61800-3:2004

Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods.

EN 61800-5-1:2007

Adjustable speed electrical power drive systems – Part 5-1: Safety requirements – Electrical, thermal and energy.

EN 61800-5-2:2007

Adjustable speed electrical power drive systems – Part 5-2: Safety requirements – Functional.

EN ISO 13849-1:2008 Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design.

EN 60204-1:2006

Safety of machinery – Electrical equipment of machines – Part 1: General requirements.

EN 61000-3-2:2006

Electromagnetic Compatibility (EMC) - Part 3-2: Limits – Limits for harmonic current emissions (equipment input
current up to and including 16A per phase).

EN62061:2005 Annex E Safety of machinery – Functional safety of safety related electrical, electronic and programmable electronic control

systems

IEC 61000-3-12:2011

Electromagnetic compatibility (EMC) – Part 3-12: Limits – Limits for harmonic currents produced by equipment
connected to public low-voltage systems with input currents >16A and

≤75A per phase.

EN 61000-6-2:2007

Electromagnetic compatibility (EMC) – Part 6-2: General standards – Immunity for industrial environments.

EN 61000-6-3:2007

Electromagnetic compatibility (EMC) – Part 6-3: General standards - Emission standard for residential, commercial and
light-industrial environments.

EN 61000-6-4:2007

Electromagnetic compatibility (EMC) – Part 6-4: General standards – Emission standard for residential, commercial
and light-industrial environments.

UL508C

Standard for Safety, Power Conversion Equipment, third edition.

CSA 22.2 No.14-10

Industrial Control Equipment.

NFPA

National Electrical Code, National Fire Protection Agency, Part 70.

Attention

– hot

surfaces

DANGER

Risk of electric shock

Caution

Refer to documentation

Earth/Ground

Protective Conductor Terminal

Compliance

C-2

EUROPEAN COMPLIANCE

CE MARKING

The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within
the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives.
Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant
directives.

It must be remembered that there is no guarantee that combinations of compliant components will result in a compliant
system. This means that compliance to harmonised standards will have to be demonstrated for the system as a whole
to ensure compliance with the directive.

Low Voltage Directive

When installed in accordance with this manual the product will comply with the low voltage directive 2014/35/EU.

Protective Earth (PE) Connections

Only one protective earth

conductor is permitted at each protective earth terminal contacting point.

The product requires a protective earth conductor cross section of at least 10mm², where this is not possible a second
protective earth terminal provided on the VSD (Variable Speed Drive) shall be used. The second conductor should be
independent but electrically in parallel.

EMC Directive

When installed in accordance with this manual the product will comply with the electromagnet compatibility directive
2014/30/EU.

The following information is provided to maximise the Electro Magnetic Compatibility (EMC) of VSDs and systems in
their intended operating environment, by minimising their emissions and maximising their immunity.

Local wiring regulations always take precedence.
Where there are any conflicts between regulatory standards for example earthing requirements for
electromagnetic compatibility, safety shall always take precedence.

C-3

Compliance

Machinery Directive

When installed in accordance with this manual the product will comply with the machinery directive 2006/42/EC.

This product is classified under category 21 of annex IV as ‘logic units to ensure safety functions’. All instructions, warnings and

safety information can be found in Chapter 6.

This product is a component to be incorporated into machinery and may not be operated alone. The complete machinery or

installation using this equipment may only be put into service when all safety considerations of the Directive are fully implemented.

Particular reference should be made to EN60204-1 (Safety of Machinery - Electrical Equipment of Machines).

EMC COMPLIANCE

WARNING

In a domestic environment, this product may cause radio interference, in which case supplementary mitigation measures may be

required.

Definitions

Category C1

PDS (Power Drive System) of rated voltage less than 1000V, intended for use in the first environment

Category C2

PDS (Power Drive System) of rated voltage less than 1000V, which is neither a plug in device nor a movable device and, when used in the first
environment, is intended to be installed and commissioned only by a professional.

Note: A professional is a person or an organisation having necessary skills in installing and/or commissioning power drive systems, including their EMC aspects.

Category C3

PDS (Power Drive System) of rated voltage less than 1000V, intended for use in the second environment and not intended for use in the first
environment.

Category C4

PDS (Power Drive System) of rated voltage equal to or above 1000V, or rated current equal to or above 400A, or intended for use in complex
systems in the second environment.

First Environment

Environment that include domestic premises, it also includes establishments directly connected without transformers to a low-voltage power
supply network which supplies buildings used for domestic purposes.

Note: Houses, apartments, commercial premises or offices in a residential building are examples of first environment locations.

Second Environment

Environment that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings
used for domestic purposes.

Note: Industrial areas, technical areas of any building fed from a dedicated transformer are examples of second environment locations.

Compliance

C-4

EMC Standards Comparison

The standards are concerned with two types of emission

Radiated

Those in the band 30MHZ – 1000MHz which radiate into the environment

Conducted

Those in the band 150kHz – 30MHz which are injected into the supply.

RADIATED

The standards have common roots (CISPR 11 & CISPR14) so there is some commonality in the test levels applied in different environments.

Relationship Between Standards

Standards

Limits*

Product Specific

Generic

EN 61800-3

EN61000-6-3

EN61000-6-4

Category C1

Equivalent

Not applicable

30 – 230MHZ 30dB(µV/m)
230 - 1000MHz 37dB(µV/m)

Category C2

Not applicable

Equivalent

30 – 230MHZ 40dB(µV/m)
230 - 1000MHz 47dB(µV/m)

Category C3

These limits have no relationships with the generic standards.

30 – 230MHZ 50dB(µV/m)
230 - 1000MHz 60dB(µV/m)

*Adjusted for 10m

C-5

Compliance

CONDUCTED EMISSION

The various standards have common roots (CISPR 11 & CISPR14) so there is some commonality in the test levels applied in different standards
and environments.

Relationship Between Standards

Standards

Limits

Product Specific

Generic

Frequency (MHz)

dB(

EN 61800-3

EN61000-6-3

EN61000-6-4

Quasi Peak

Average

Category C1

Equivalent

Not applicable

0.15 - 0.5

0.5 - 5.0

5.0 - 30.0

decreasing with log

of frequency to:

56
56
60

decreasing with log

of frequency to:

46
46
50

Category C2

Not applicable

Equivalent

0.15 - 0.5

0.5 - 5.0

5.0 - 30.0

79
73
73

66
60
60

Category C3

These limits have no relationships with the
generic standards.

I ≤100A

0.15 - 0.5

0.5 - 5.0

5.0 - 30.0

100

86
90

decreasing with log

of frequency to:

90
76
80

decreasing with log

of frequency to:

I ≥100A

0.15 - 0.5

0.5 - 5.0

5.0 - 30.0

130
125
115

120
115
105

Compliance

C-6

EMC COMPLIANCE (4KHZ)

Standard EN 61800-3

Frame D < 2.2kW

Frame D > 2.2kW

Frame E

Frame F

onduc

ted E

ions

uppor

ted

ter

Category C1

When fitted with the specified
external filter & EMC filter kit, refer
to C16-17
Maximum cable length 5 m

When fitted with the specified
external filter & EMC filter kit,
refer to C16-17
Maximum cable length 5 m

Refer to C-9 for the use of a suitable
external filter with the required
characteristics

Refer to C-10 for the use of a
suitable external filter with the
required characteristics

Category C2

Product supplied as a component,
a suitable external filter is required

When fitted with an EMC filter kit
(internal filter, clamping bracket
and ferrite), refer to C-17
Maximum cable length 10 m

When fitted with an EMC filter kit
(internal filter, clamping bracket and
ferrite), refer to C-17
Maximum cable length 10 m

When fitted with an EMC filter kit
(internal filter, clamping bracket and
ferrite), refer to C-18
Maximum cable length 10 m

When fitted with the specified external
filter & EMC filter kit, refer to C17
Maximum cable length 25 m

When fitted with the specified
external filter & EMC filter kit, refer to
C18
Maximum cable length 25 m

Category C3

Where I<=100A

Product supplied as a component,
a suitable external filter is required

When fitted with an internal filter
Maximum cable length 50 m

When fitted with an internal filter
Maximum cable length 25 m (50m
with EMC filter kit, Refer to C-18)

uppl

ied

tem

Category C3

When supplied by AC to DC full bridge and required line choke. Maximum cable length 50 m.

iat

When mounted inside a cubicle with the required attenuation between:

Category C1

35-100MHz at 15dB

35-100MHz at 5dB

30-150MHz at 20dB

Category C2

35-100MHz at 5dB

No specific enclosure required

30-150MHz at 10dB

Category C3

No specific enclosure required

abl

e R

equi

rem

ent

Power Supply

Cable Type

Unscreened

Segregation

From all other wiring (clean)

Length Limit

Unlimited

Motor Cable

Cable Type

Screened/Armoured

Segregation

From all other wiring (noisy)

Screen to Earth

Both ends

Output Choke

300 meters maximum

External Filter
to Drive

Cable Type

Screened/Armoured

Segregation

From all other wiring (noisy)

Length Limit

0.3 meters

Screen to Earth

Both ends

Brake Resistor

Cable Type

Screened/Armoured

Segregation

From all other wiring (noisy)

Length Limit

25 meters

Screen to Earth

Both ends

Signal/Control

Cable Type

Screened

Segregation

From all other wiring (sensitive)

Length Limit

25 meters

Screen to Earth

Drive end only

8, 12, 16kHz will require extra filtering.

C-7

Compliance

Standard EN 61800-3

Frame G

Frame H

45kW

Frame H

55kW & 75kW

Frame J

132kW

Frame K

250kW

onduc

ted E

ions

uppor

ted

ter

Category C1

Not suitable for use in this environment

Category C2

When fitted with an EMC filter kit (internal filter, clamping bracket and ferrite)

Maximum cable length 10 m

When fitted with the specified external
filter & EMC filter kit, refer to C17
Maximum cable length 25 m

Please contact Parker

for more information

Category C3

Where I<=100A

When fitted with an internal filter

Maximum cable length 50 m

n/a

Category C3

Where I>=100A

n/a

When fitted with an internal filter
Maximum cable length 50 m

Standard build

Maximum cable length 50 m

uppl

ied

tem

Category C3

When supplied by AC to DC full bridge and required line choke. Maximum cable length 50 m.

Not applicable

adi

ions

When mounted inside a cubicle with the required attenuation between:

Category C1

Not Applicable

Category C2

30-1000MHz at 10dB

Category C3

No specific enclosure required

abl

e R

equi

rem

ent

Power Supply

Cable Type

Unscreened

Segregation

From all other wiring (clean)

Length Limit

Unlimited

Motor Cable

Cable Type

Screened/Armoured

Segregation

From all other wiring (noisy)

Screen to Earth

Both ends

Output Choke

300 meters maximum

External Filter
to Drive

Cable Type

Screened/Armoured

Segregation

From all other wiring (noisy)

Length Limit

0.3 meters

Screen to Earth

Both ends

Brake Resistor

Cable Type

Screened/Armoured

Segregation

From all other wiring (noisy)

Length Limit

25 meters

Screen to Earth

Both ends

Signal/Control

Cable Type

Screened

Segregation

From all other wiring (sensitive)

Length Limit

25 meters

Screen to Earth

Drive end only

Compliance

C-8

Radiated Emissions Profile

EN61800-3 - Limits for electromagnetic radiation disturbance in the frequency band 30 MHz to 1000 MHz

Frequency band

MHz

Category C1

Category C2

Electric field strength component

Quasi-peak dB(



V/m)

Electric field strength component

Quasi-peak dB(



V/m)

230

1 000

NOTE: Measurement distance 10 m.

For category C1, if the field strength measurement at 10 m cannot be made because of high ambient noise levels or for other reasons, measurement may be
made at 3 m. If the 3 m distance is used, the measurement result obtained shall be normalised to 10 m by subtracting 10 dB from the result. In this case, care
should be taken to avoid near field effects, particularly when the PDS (Power Drive System) is not of an appropriately small size, and at frequencies near 30
MHz.

When multiple drives are used 3dB attenuation per drive needs to be added.

C-9

Compliance

Conducted Emissions Profile (AC Supplied Unfiltered Product)

Frame D

Frame E

Frame F

Frame G

Compliance

C-10

Frame H

Frame J

Frame K

Typical common d.c bus system emissions, for reference (800uH a.c. choke
+ 890CS supplying 740-4D0012 + 740-4E0023) (Actual system emissions
will depend on the details of the specific application.)

C-11

Compliance

EMC Installation Guidance

PROTECTIVE EARTH (PE) CONNECTIONS

Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally, i.e. not

as specified in these instructions. This will not cause shielding problems because of the relatively high RF impedance of the local earth

connection.

Earthing

A star-point earthing policy separates ‘noisy’ and ‘clean’ earths. Four separate earth bus bars (three are insulated from the mounting panel)
connect to a single earth point (star point) near the incoming safety earth from the main supply. Flexible, large cross-section cable is used to
ensure low HF impedance. Bus bars are arranged so that connection to the single earth point is as short as possible.

0V/Signal Grounding

The “0V/signal ground” is required to be separately earthed, for multiple products these terminals should be connected together at a single,
local earthing point.

Control/Signal and Encoder Cables

Control/signal and encoder cables, all analogue inputs, and communications require screening with the screen connected only at the VSD
end. However, if high frequency noise is still a problem, earth the screen at the non-VSD end via a 0.1

F capacitor. Connect the screen (at

the VSD end) to the VSD protective earth point and not to the control board terminals.

Clean Earth Busbar (insulated from the mounting panel)

Used as a reference point for all signal and control cabling. This may be further subdivided into an analog and a digital reference busbar,
each separately connected to the star earthing point. The digital reference is also used for any 24V control.

Dirty Earth Busbar (insulated from the mounting panel)

Used for all power earths, i.e. protective earth connection. It is also used as a reference for any 110 or 220V control used, and for the
control transformer screen.

Metal Work Earth Busbar

The back panel is used as this earth busbar, and should provide earthing points for all parts of the cubicle including panels and doors. This
busbar is also used for power screened cables which terminate near to (10cm) or directly into a VSD- such as motor cables, braking
choppers and their resistors, or between VSDs - refer to the appropriate product manual to identify these. Use U-clips to clamp the
screened cables to the back panel to ensure optimum HF connection.

Signal/Control Screen Earth Busbar (insulated from the mounting panel)

Used for signal/control screened cables which

do not

go directly to the VSD. Place this busbar as close as possible to the point of cable

entry. ‘U’ clamp the screened cables to the busbar to ensure an optimum HF connection.

Compliance

C-12

MITIGATING RADIATED EMISSIONS

Equipment Placement

Do not place magnetic/electric field sensitive equipment within 0.25 meters of the following parts of the VSD system:

•

Variable Speed Drive (VSD)

•

EMC output filters

•

Input or output chokes/transformers

•

The cable between VSD and motor (even when screened/armored)

•

Connections to external braking chopper and resistor (even when screened/armored)

•

AC/DC brushed motors (due to commutation)

•

DC link connections (even when screened/armored)

•

Relays and contactors (even when suppressed)

Emissions from individual components tend to be additive. To reduce the emissions:

•

The equipment must be mounted in a metal cubicle. Refer to EMC Compliance Table on page C-6.

•

The cubicle should be as free of openings as is practical. Vent systems suitable for EMC applications are available from cubicle
vendors and should be used.

Radiated magnetic and electric fields inside the cubicle will be high and any components fitted inside must be sufficiently immune.

•

All cable entry and exits (power, control, and communication) should use screened cable

•

Earth screen at both ends connecting to the motor frame and cubicle.

•

Use of screened/armored cable between VSD/cubicle and motor containing the motor protective earth (PE) connection is most
important. If shielded cable is not available, lay unshielded motor cables in a metal conduit which will act as a shield. The conduit
must be continuous with a direct electrical contact to the VSD and motor housing. If links are necessary, use

braid

with a

minimum cross sectional area of 10mm

C-13

Compliance

•

Use 360° screen terminations.

Figure C-1 360 Degree Screened Connection (Motor)

Some hazardous area installations may preclude direct earthing at both ends of the screen, in this case earth one end via a 1

F 50Vac capacitor,

and the other as normal.

•

Keep unshielded cable as short as possible inside the cubicle.

•

Always maintain the integrity of the shield. If the cable is interrupted to insert contactors etc., re-connect the screen using the
shortest possible route. Some motor gland boxes and conduit glands are made of plastic, if this is the case, then braid must be
connected between the screen and the chassis. In addition at the motor end, ensure that the screen is electrically connected to
the motor frame since some terminal boxes are insulated from the frame by gasket/paint.

•

Keep the length of screen stripped-back as short as possible when making screen connections.

Compliance

C-14

CABLING REQUIREMENTS

Refer to “Recommended Wire Size” page C-39 for calculating wire sizes.

Cable Routing

drive

filter

motor

brake resistor

(noisy)

signal/ control

cable

(sensitive)

power

supply

(clean)

cable

fuse or suitable

circuit breaker

(RCD not

recommended)

line

choke

(noisy)

motor

cable

supply

EMC

motor

choke

(noisy)

filter

motor

output

external

EMC

Figure C-2 Cabling Requirements

Cables are considered to be electrically

sensitive

clean

noisy

. You should already have planned your cable routes with respect to segregating

these cables for EMC compliance.

•

Use the shortest possible motor cable lengths.

•

When connecting multiple motors to a single VSD, use a star junction point for motor cable connections. Use a metal box with
entry and exit cable glands to maintain shield integrity.

•

Keep electrically noisy and sensitive cables apart.

•

Keep electrically noisy and sensitive parallel cable runs to a minimum. Separate parallel cable runs by at least 0.25 metres. For
runs longer than 10 meters, separation should be increased proportionally. For example if the parallel runs were 50m, then the
separation would be (50/10) x 0.25m = 1.25m.

•

Sensitive cables should cross noisy cables at 90

•

Never run sensitive cables close or parallel to the motor, dc link and braking chopper circuit for any distance.

•

Never run supply, dc link or motor cables in the same bundle as the signal/control and feedback cables, even if they are
screened.

•

Ensure EMC filter input and output cables are separately routed and do not couple across the filter.

C-15

Compliance

Increasing Motor Cable Length

Because cable capacitance and hence conducted emissions increase with motor cable length, conformance to EMC limits is only guaranteed
with the specified AC supply filter option up to a maximum cable length as specified in the Cabling Requirements for EMC Compliance C-17.

This maximum cable length can be improved using the specified external input or output filters.

Screened/armored cable has significant capacitance between the conductors and screen, which increases linearly with cable length (typically
200pF/m but varies with cable type and current rating).

Long cable lengths may have the following undesirable effects:

•

Tripping on ‘overcurrent’ as the cable capacitance is charged and discharged at the switching frequency.

•

Producing increased conducted emissions that degrade the performance of the EMC filter due to saturation.

•

Causing RCDs (Residual Current Devices) to trip due to increased high frequency earth current.

•

Producing increased heating inside the EMC ac supply filter from the increased conducted emissions.

•

These effects can be overcome by adding chokes or output filters at the output of the VSD.

WARNING

Ensure that all wiring is electrically isolated and cannot be made “live” unintentionally by other personnel.

The drive is suitable for use with IT and TN supplies when fitted with an internal ac supply EMC filter. When used on a IT supply the

filter efficiency is reduced resulting in only achieving Category C2 limits.

EMC Motor Output Filter

This can help the drive achieve EMC and filter thermal requirements. It also ensures longer motor life by reducing the high voltage slew rate and
overvoltage stresses. Mount the filter as close to the VSD as possible.

Output Contactors

Output contactors can be used, although we recommend that this type of operation is limited to emergency use only, or in a system where the
drive can be inhibited before closing or opening this contactor.

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