SANY Crawler Hydraulic Excavator (SY195C9, SY205C9, SY215C9, SY225C9). Shop Manual (2013)

Introduction

Area

Square inches to square centimeters

in²

cm²

6.452

12.903

19.355

25.806

32.258

38.710

45.161

51.613

58.064

64.516

70.968

77.419

83.871

90.322

96.774

103.226

109.677

116.129

122.580

129.032

135.484

141.935

148.387

154.838

161.290

167.742

174.193

180.645

187.096

193.548

200.000

206.451

212.903

219.354

225.806

232.258

238.709

245.161

251.612

258.064

264.516

270.967

277.419

283.870

290.322

296.774

303.225

309.677

316.128

322.580

329.032

335.483

341.935

348.386

354.838

361.290

367.741

374.193

380.644

387.096

393.548

399.999

406.451

412.902

419.354

425.806

432.257

438.709

445.160

451.612

458.064

464.515

470.967

477.418

483.870

490.322

496.773

503.225

509.676

516.128

522.580

529.031

535.483

541.934

548.386

554.838

561.289

567.741

574.192

580.644

587.096

593.547

599.999

606.450

612.902

619.354

625.805

632.257

638.708

100

645.160

651.612

658.063

664.515

670.966

677.418

683.870

690.321

696.773

703.224

100

Square centimeters to square inches

cm²

in²

0.155

0.310

0.465

0.620

0.775

0.930

1.085

1.240

1.395

1.550

1.705

1.860

2.015

2.170

2.325

2.480

2.635

2.790

2.945

3.100

3.255

3.410

3.565

3.720

3.875

4.030

4.185

4.340

4.495

4.650

4.805

4.960

5.115

5.270

5.425

5.580

5.735

5.890

6.045

6.200

6.355

6.510

6.665

6.820

6.975

7.130

7.285

7.440

7.595

7.750

7.905

8.060

8.215

8.370

8.525

8.680

8.835

8.990

9.145

9.300

9.455

9.610

9.765

9.920

10.075

10.230

10.385

10.540

10.695

10.850

11.005

11.160

11.315

11.470

11.625

11.780

11.935

12.090

12.245

12.400

12.555

12.710

12.865

13.020

13.175

13.330

13.485

13.640

13.795

13.950

14.105

14.260

14.415

14.570

14.725

14.880

15.035

15.190

15.345

100

15.500

15.655

15.810

15.965

16.120

16.275

16.430

16.585

16.740

16.895

100

1-29

Introduction

Volume

Cubic inches to cubic centimeters

in³

cm³(cc)

cm3(cc)

16.387

32.774

49.161

65.548

81.935

98.322

114.709

131.096

147.484

163.871

180.258

196.645

213.032

229.419

245.806

262.193

278.580

294.967

311.354

327.741

344.128

360.515

376.902

393.289

409.677

426.064

442.451

458.838

475.225

491.612

507.999

524.386

540.773

557.160

573.547

589.934

606.321

622.708

639.095

655.482

671.869

688.257

704.644

721.031

737.418

753.805

770.192

786.579

802.966

819.353

835.740

852.127

868.514

884.901

901.288

917.675

934.062

950.449

966.837

983.224

999.611

1015.998

1032.385

1048.772

1065.159

1081.546

1097.933

1114.320

1130.707

1147.094

1163.481

1179.868

1196.255

1212.642

1229.030

1245.417

1261.804

1278.191

1294.578

1310.965

1327.352

1343.739

1360.126

1376.513

1392.900

1409.287

1425.674

1442.061

1458.448

1474.835

1491.222

1507.610

1523.997

1540.384

1556.771

1573.158

1589.545

1605.932

1622.319

100

1638.706

1655.093

1671.480

1687.867

1704.254

1720.641

1737.028

1753.415

1769.802

1786.190

100

Cubic centimeters to cubic inches

cm³

(cc)

in³

0.0610

0.1220

0.1831

0.2441

0.3051

0.3661

0.4272

0.4882

0.5492

0.6102

0.6713

0.7323

0.7933

0.8543

0.9153

0.9764

1.0374

1.0984

1.1594

1.2205

1.2815

1.3425

1.4035

1.4646

1.5256

1.5866

1.6476

1.7086

1.7697

1.8307

1.8917

1.9527

2.0138

2.0748

2.1358

2.1968

2.2579

2.3189

2.3799

2.4409

2.5019

2.5630

2.6240

2.6850

2.7460

2.8071

2.8681

2.9291

2.9901

3.0512

3.1122

3.1732

3.2342

3.2952

3.3563

3.4173

3.4783

3.5393

3.6004

3.6614

3.7224

3.7834

3.8444

3.9055

3.9665

4.0275

4.0885

4.1496

4.2106

4.2716

4.3326

4.3937

4.4547

4.5157

4.5767

4.6377

4.6988

4.7598

4.8208

4.8818

4.9429

5.0039

5.0649

5.1259

5.1870

5.2480

5.3090

5.3700

5.4310

5.4921

5.5531

5.6141

5.6751

5.7362

5.7972

5.8582

5.9192

5.9803

6.0413

100

6.1023

6.1633

6.2243

6.2854

6.3464

6.4074

6.4684

6.5295

6.5905

6.6515

100

1-30

Introduction

U.S. Gallons to liters

U.S.

gal

liters

3.7854

7.5709

11.3563

15.1417

18.9271

22.7126

26.4980

30.2834

34.0688

37.8543

41.6397

45.4251

49.2106

52.9960

56.7814

60.5668

64.3523

68.1377

71.9231

75.7085

79.4940

83.2794

87.0648

90.8502

94.6357

98.4211

102.2065

105.9920

109.7774

113.5628

117.3482

121.1337

124.9191

128.7045

132.4899

136.2754

140.0608

143.8462

147.6317

151.4171

155.2025

158.9879

162.7734

166.5588

170.3442

174.1296

177.9151

181.7005

185.4859

189.2714

193.0568

196.8422

200.6276

204.4131

208.1985

211.9839

215.7693

219.5548

223.3402

227.1256

230.9110

234.6965

238.4819

242.2673

246.0528

249.8382

253.6236

257.4090

261.1945

264.9799

268.7653

272.5507

276.3362

280.1216

283.9070

287.6925

291.4779

295.2633

299.0487

302.8342

306.6196

310.4050

314.1904

317.9759

321.7613

325.5467

329.3321

333.1176

336.9030

340.6884

344.4739

348.2593

352.0447

355.8301

359.6156

363.4010

367.1864

370.9718

374.7573

100

378.5427

382.3281

386.1136

389.8990

393.6844

397.4698

401.2553

405.0407

408.8261

412.6115

100

Liters to U.S. Gallons

liters

gal

0.2642

0.5283

0.7925

1.0567

1.3209

1.5850

1.8492

2.1134

2.3775

2.6417

2.9059

3.1701

3.4342

3.6984

3.9626

4.2268

4.4909

4.7551

5.0193

5.2834

5.5476

5.8118

6.0760

6.3401

6.6043

6.8685

7.1326

7.3968

7.6610

7.9252

8.1893

8.4535

8.7177

8.9818

9.2460

9.5102

9.7744

10.0385

10.3027

10.5669

10.8311

11.0952

11.3594

11.6236

11.8877

12.1519

12.4161

12.6803

12.9444

13.2086

13.4728

13.7369

14.0011

14.2653

14.5295

14.7936

15.0578

15.3220

15.5861

15.8503

16.1145

16.3787

16.6428

16.9070

17.1712

17.4354

17.6995

17.9637

18.2279

18.4920

18.7562

19.0204

19.2846

19.5487

19.8129

20.0771

20.3412

20.6054

20.8696

21.1338

21.3979

21.6621

21.9263

22.1904

22.4546

22.7188

22.9830

23.2471

23.5113

23.7755

24.0397

24.3038

24.5680

24.8322

25.0963

25.3605

25.6247

25.8889

26.1530

100

26.4172

26.6814

26.9455

27.2097

27.4739

27.7381

28.0022

28.2664

28.5306

28.7947

100

1-31

Introduction

U.K. Gallons to Liters

lmp

gal

liters

4.5459

9.0918

13.6377

18.1836

22.7295

27.2754

31.8213

36.3672

40.9131

45.4590

50.0049

54.5508

59.0967

63.6426

68.1885

72.7344

77.2803

81.8262

86.3721

90.9180

95.4639

100.0098

104.5557

109.1016

113.6475

118.1934

122.7393

127.2852

131.8311

136.3770

140.9229

145.4688

150.0147

154.5606

159.1065

163.6524

168.1983

172.7442

177.2901

181.8360

186.3819

190.9278

195.4737

200.0196

204.5655

209.1114

213.6573

218.2032

222.7491

227.2950

231.8409

236.3868

240.9327

245.4786

250.0245

254.5704

259.1163

263.6622

268.2081

272.7540

277.2999

281.8458

286.3917

290.9376

295.4835

300.0294

304.5753

309.1212

313.6671

318.2130

322.7589

327.3048

331.8507

336.3966

340.9425

345.4884

350.0343

354.5802

359.1261

363.6720

368.2179

372.7638

377.3097

381.8556

386.4015

390.9474

395.4933

400.0392

404.5851

409.1310

413.6769

418.2228

422.7687

427.3146

431.8605

436.4064

440.9523

445.4982

450.0441

100

454.5900

459.1359

463.6818

468.2277

472.7736

477.3195

481.8654

486.4113

490.9572

495.5031

100

Liters to U.K. Gallons

liters

gal

0.2200

0.4400

0.6599

0.8799

1.0999

1.3199

1.5399

1.7598

1.9798

2.1998

2.4198

2.6398

2.8597

3.0797

3.2997

3.5197

3.7397

3.9596

4.1796

4.3996

4.6196

4.8396

5.0595

5.2795

5.4995

5.7195

5.9395

6.1594

6.3794

6.5994

6.8194

7.0394

7.2593

7.4793

7.6993

7.9193

8.1393

8.3592

8.5792

8.7992

9.0192

9.2392

9.4591

9.6791

9.8991

10.1191

10.3391

10.5590

10.7790

10.9990

11.2190

11.4390

11.6589

11.8789

12.0989

12.3189

12.5389

12.7588

12.9788

13.1988

13.4188

13.6388

13.8587

14.0787

14.2987

14.5187

14.7387

14.9586

15.1786

15.3986

15.6186

15.8386

16.0585

16.2785

16.4985

16.7185

16.9385

17.1584

17.3784

17.5984

17.8184

18.0384

18.2583

18.4783

18.6983

18.9183

19.1383

19.3582

19.5782

19.7982

20.0182

20.2382

20.4581

20.6781

20.8981

21.1181

21.3381

21.5580

21.7780

100

21.9980

22.2180

22.4380

22.6579

22.8779

23.0979

23.3179

23.5379

23.7578

23.9778

100

1-32

Introduction

Weight

Pound to Kilogram

lbs.

0.454

0.907

1.361

1.814

2.268

2.722

3.175

3.629

4.082

4.536

4.989

5.443

5.897

6.350

6.804

7.257

7.711

8.165

8.618

9.072

9.525

9.979

10.433

10.886

11.340

11.793

12.247

12.701

13.154

13.608

14.061

14.515

14.968

15.422

15.876

16.329

16.783

17.236

17.690

18.144

18.597

19.051

19.504

19.958

20.412

20.865

21.319

21.772

22.226

22.680

23.133

23.587

24.040

24.494

24.947

25.401

25.855

26.308

26.762

27.215

27.669

28.123

28.576

29.030

29.483

29.937

30.391

30.844

31.298

31.751

32.205

32.658

33.112

33.566

34.019

34.473

34.926

35.380

35.834

36.287

36.741

37.194

37.648

38.102

38.555

39.009

39.462

39.916

40.370

40.823

41.277

41.730

42.184

42.637

43.091

43.545

43.998

44.452

44.905

100

45.359

45.813

46.266

46.720

47.173

47.627

48.081

48.534

48.988

49.441

100

Kilogram to Pound

lbs.

2.205

4.409

6.614

8.818

11.023

13.228

15.432

17.637

19.842

22.046

24.251

26.455

28.660

30.865

33.069

35.274

37.479

39.683

41.888

44.092

46.297

48.502

50.706

52.911

55.116

57.320

59.525

61.729

63.934

66.139

68.343

70.548

72.752

74.957

77.162

79.366

81.571

83.776

85.980

88.185

90.389

92.594

94.799

97.003

99.208

101.413

103.617

105.822

108.026

110.231

112.436

114.640

116.845

119.049

121.254

123.459

125.663

127.868

130.073

132.277

134.482

136.686

138.891

141.096

143.300

145.505

147.710

149.914

152.119

154.323

156.528

158.733

160.937

163.142

165.347

167.551

169.756

171.960

174.165

176.370

178.574

180.779

182.983

185.188

187.393

189.597

191.802

194.007

196.211

198.416

200.620

202.825

205.030

207.234

209.439

211.644

213.848

216.053

218.257

100

220.462

222.667

224.871

227.076

229.280

231.485

233.690

235.894

238.099

240.304

100

1-33

Introduction

Newton to Kilogram

1.020

2.039

3.059

4.079

5.099

6.118

7.138

8.158

9.177

100

10.197

11.217

12.237

13.256

14.276

15.296

16.316

17.335

18.355

19.375

100

200

20.394

21.414

22.434

23.454

24.473

25.493

26.513

27.532

28.552

29.572

200

300

30.592

31.611

32.631

33.651

34.670

35.690

36.710

37.730

38.749

39.769

300

400

40.789

41.809

42.828

43.848

44.868

45.887

46.907

47.927

48.947

49.966

400

500

50.986

52.006

53.025

54.045

55.065

56.085

57.104

58.124

59.144

60.163

500

600

61.183

62.203

63.223

64.242

65.262

66.282

67.302

68.321

69.341

70.361

600

700

71.380

72.400

73.420

74.440

75.459

76.479

77.499

78.518

79.538

80.558

700

800

81.578

82.597

83.617

84.637

85.656

86.676

87.696

88.716

89.735

90.755

800

900

91.775

92.795

93.814

94.834

95.854

96.873

97.893

98.913

99.933

100.952

900

1000

101.972

102.992

104.011

105.031

106.051

107.071

108.090

109.110

110.130

111.149

1000

Kilogram to Newton

9.81

19.61

29.42

39.23

49.03

58.84

68.65

78.45

88.26

98.07

107.87

117.68

127.49

137.29

147.10

156.91

166.71

176.52

186.33

196.13

205.94

215.75

225.55

235.36

245.17

254.97

264.78

274.59

284.39

294.20

304.01

313.81

323.62

333.43

343.23

353.04

362.85

372.65

382.46

392.27

402.07

411.88

421.69

431.49

441.30

451.11

460.91

470.72

480.53

490.34

500.14

509.95

519.76

529.56

539.37

549.18

558.98

568.79

578.60

588.40

598.21

608.02

617.82

627.63

637.44

647.24

657.05

666.86

676.66

686.47

696.28

706.08

715.89

725.70

735.50

745.31

755.12

764.92

774.73

784.54

794.34

804.15

813.96

823.76

833.57

843.38

853.18

862.99

872.80

882.60

892.41

902.22

912.02

921.83

931.64

941.44

951.25

961.06

970.86

100

980.67

990.48

1000.28

1010.09

1019.90

1029.70

1039.51

1049.32

1059.12

1068.93

100

1-34

Introduction

Pressure

Lb/in² to Kg/cm²

lb/

lb/in²

in²

(psi)

kg/cm²

(psi)

0.0703

0.1406

0.2109

0.2812

0.3515

0.4218

0.4921

0.5625

0.6328

0.7031

0.7734

0.8437

0.9140

0.9843

1.0546

1.1249

1.1952

1.2655

1.3358

1.4061

1.4764

1.5468

1.6171

1.6874

1.7577

1.8280

1.8983

1.9686

2.0389

2.1092

2.1795

2.2498

2.3201

2.3904

2.4607

2.5311

2.6014

2.6717

2.7420

2.8123

2.8826

2.9529

3.0232

3.0935

3.1638

3.2341

3.3044

3.3747

3.4450

3.5154

3.5857

3.6560

3.7263

3.7966

3.8669

3.9372

4.0075

4.0778

4.1481

4.2184

4.2887

4.3590

4.4293

4.4996

4.5700

4.6403

4.7106

4.7809

4.8512

4.9215

4.9918

5.0621

5.1324

5.2027

5.2730

5.3433

5.4136

5.4839

5.5543

5.6246

5.6949

5.7652

5.8355

5.9058

5.9761

6.0464

6.1167

6.1870

6.2573

6.3276

6.3979

6.4682

6.5386

6.6089

6.6792

6.7495

6.8198

6.8901

6.9604

100

7.0307

7.1010

7.1713

7.2416

7.3119

7.3822

7.4525

7.5228

7.5932

7.6635

100

Kg/cm² to Lb/in²

kg/

kg/cm²

cm²

lb/in²

(psi)

14.22

28.45

42.67

56.89

71.12

85.34

99.56

113.78

128.01

142.23

156.45

170.68

184.90

199.12

213.35

227.57

241.79

256.01

270.24

284.46

298.68

312.91

327.13

341.35

355.58

369.80

384.02

398.24

412.47

426.69

440.91

455.14

469.36

483.58

497.81

512.03

526.25

540.47

554.70

568.92

583.14

597.37

611.59

625.81

640.04

654.26

668.48

682.70

696.93

711.15

725.37

739.60

753.82

768.04

782.27

796.49

810.71

824.93

839.16

853.38

867.60

881.83

896.05

910.27

924.50

938.72

952.94

967.16

981.39

995.61

1009.83

1024.06

1038.28

1052.50

1066.73

1080.95

1095.17

1109.39

1123.62

1137.84

1152.06

1166.29

1180.51

1194.73

1208.96

1223.18

1237.40

1251.62

1265.85

1280.07

1294.29

1308.52

1322.74

1336.96

1351.19

1365.41

1379.63

1393.85

1408.08

100

1422.30

1436.52

1450.75

1464.97

1479.19

1493.42

1507.64

1521.86

1536.08

1550.31

100

1-35

Introduction

Kg/cm² to Kpa

kg/

cm²

Kpa

98.1

196.1

294.2

392.3

490.3

588.4

686.5

784.5

882.6

980.7

1078.7

1176.8

1274.9

1372.9

1471.0

1569.1

1667.1

1765.2

1863.3

1961.3

2059.4

2157.5

2255.5

2353.6

2451.7

2549.7

2647.8

2745.9

2843.9

2942.0

3040.1

3138.1

3236.2

3334.3

3432.3

3530.4

3628.5

3726.5

3824.6

3922.7

4020.7

4118.8

4216.9

4314.9

4413.0

4511.1

4609.1

4707.2

4805.3

4903.4

5001.4

5099.5

5197.6

5295.6

5393.7

5491.8

5589.8

5687.9

5786.0

5884.0

5982.1

6080.2

6178.2

6276.3

6374.4

6472.4

6570.5

6668.6

6766.6

6864.7

6962.8

7060.8

7158.9

7257.0

7355.0

7453.1

7551.2

7649.2

7747.3

7845.4

7943.4

8041.5

8139.6

8237.6

8335.7

8433.8

8531.8

8629.9

8728.0

8826.0

8924.1

9022.2

9120.2

9218.3

9316.4

9414.4

9512.5

9610.6

9708.6

100

9806.7

9904.8

10002.8

10100.9

10199.0

10297.0

10395.1

10493.2

10591.2

10689.3

100

Kpa to Kg/cm²

Kpa

100

200

300

400

500

600

700

800

900

Kpa

kg/cm²

1.020

2.039

3.059

4.079

5.099

6.118

7.138

8.158

9.177

1000

10.197

11.217

12.237

13.256

14.276

15.296

16.316

17.335

18.355

19.375

1000

2000

20.394

21.414

22.434

23.454

24.473

25.493

26.513

27.532

28.552

29.572

2000

3000

30.592

31.611

32.631

33.651

34.670

35.690

36.710

37.730

38.749

39.769

3000

4000

40.789

41.809

42.828

43.848

44.868

45.887

46.907

47.927

48.947

49.966

4000

5000

50.986

52.006

53.025

54.045

55.065

56.085

57.104

58.124

59.144

60.163

5000

6000

61.183

62.203

63.223

64.242

65.262

66.282

67.302

68.321

69.341

70.361

6000

7000

71.380

72.400

73.420

74.440

75.459

76.479

77.499

78.518

79.538

80.558

7000

8000

81.578

82.597

83.617

84.637

85.656

86.676

87.696

88.716

89.735

90.755

8000

9000

91.775

92.795

93.814

94.834

95.854

96.873

97.893

98.913

99.933

100.952

9000

10000

101.972

102.992

104.011

105.031

106.051

107.071

108.090

109.110

110.130

111.149

10000

1-36

Introduction

Torque

Ft·lbs to Kg·m

ft·lbs

kg·m

0.138

0.277

0.415

0.553

0.691

0.830

0.968

1.106

1.244

1.383

1.521

1.659

1.797

1.936

2.074

2.212

2.350

2.489

2.627

2.765

2.903

3.042

3.180

3.318

3.457

3.595

3.733

3.871

4.010

4.148

4.286

4.424

4.563

4.701

4.839

4.977

5.116

5.254

5.392

5.530

5.669

5.807

5.945

6.083

6.222

6.360

6.498

6.636

6.775

6.913

7.051

7.190

7.328

7.466

7.604

7.743

7.881

8.019

8.157

8.296

8.434

8.572

8.710

8.849

8.987

9.125

9.263

9.402

9.540

9.678

9.816

9.955

10.093

10.231

10.370

10.508

10.646

10.784

10.923

11.061

11.199

11.337

11.476

11.614

11.752

11.890

12.029

12.167

12.305

12.443

12.582

12.720

12.858

12.996

13.135

13.273

13.411

13.549

13.688

100

13.826

13.964

14.103

14.241

14.379

14.517

14.656

14.794

14.932

15.070

100

Kg·m to Ft·lbs

kg·m

ft·lbs

7.23

14.47

21.70

28.93

36.17

43.40

50.63

57.86

65.10

72.33

79.56

86.80

94.03

101.26

108.50

115.73

122.96

130.19

137.43

144.66

151.89

159.13

166.36

173.59

180.83

188.06

195.29

202.52

209.76

216.99

224.22

231.46

238.69

245.92

253.16

260.39

267.62

274.85

282.09

289.32

296.55

303.79

311.02

318.25

325.49

332.72

339.95

347.18

354.42

361.65

368.88

376.12

383.35

390.58

397.82

405.05

412.28

419.51

426.75

433.98

441.21

448.45

455.68

462.91

470.15

477.38

484.61

491.84

499.08

506.31

513.54

520.78

528.01

535.24

542.48

549.71

556.94

564.17

571.41

578.64

585.87

593.11

600.34

607.57

614.81

622.04

629.27

636.50

643.74

650.97

658.20

665.44

672.67

679.90

687.14

694.37

701.60

708.83

716.07

100

723.30

730.53

737.77

745.00

752.23

759.47

766.70

773.93

781.16

788.40

100

1-37

Introduction

Kg·m to N·m

kg·m

N·m

9.81

19.61

29.42

39.23

49.03

58.84

68.65

78.45

88.26

98.07

107.87

117.68

127.49

137.29

147.10

156.91

166.71

176.52

186.33

196.13

205.94

215.75

225.55

235.36

245.17

254.97

264.78

274.59

284.39

294.20

304.01

313.81

323.62

333.43

343.23

353.04

362.85

372.65

382.46

392.27

402.07

411.88

421.69

431.49

441.30

451.11

460.91

470.72

480.53

490.34

500.14

509.95

519.76

529.56

539.37

549.18

558.98

568.79

578.60

588.40

598.21

608.02

617.82

627.63

637.44

647.24

657.05

666.86

676.66

686.47

696.28

706.08

715.89

725.70

735.50

745.31

755.12

764.92

774.73

784.54

794.34

804.15

813.96

823.76

833.57

843.38

853.18

862.99

872.80

882.60

892.41

902.22

912.02

921.83

931.64

941.44

951.25

961.06

970.86

100

980.67

990.48

1000.28

1010.09

1019.90

1029.70

1039.51

1049.32

1059.12

1068.93

100

N·m to Kg·m

N·m

kg·m

1.020

2.039

3.059

4.079

5.099

6.118

7.138

8.158

9.177

100

10.197

11.217

12.237

13.256

14.276

15.296

16.316

17.335

18.355

19.375

200

20.394

21.414

22.434

23.454

24.473

25.493

26.513

27.532

28.552

29.572

300

30.592

31.611

32.631

33.651

34.670

35.690

36.710

37.730

38.749

39.769

400

40.789

41.809

42.828

43.848

44.868

45.887

46.907

47.927

48.947

49.966

500

50.986

52.006

53.025

54.045

55.065

56.085

57.104

58.124

59.144

60.163

600

61.183

62.203

63.223

64.242

65.262

66.282

67.302

68.321

69.341

70.361

700

71.380

72.400

73.420

74.440

75.459

76.479

77.499

78.518

79.538

80.558

800

81.578

82.597

83.617

84.637

85.656

86.676

87.696

88.716

89.735

90.755

900

91.775

92.795

93.814

94.834

95.854

96.873

97.893

98.913

99.933

100.952

1000

101.972

102.992

104.011

105.031

106.051

107.071

108.090

109.110

110.130

111.149

100

1-38

Introduction

Temperature

A simple way to convert a Fahrenheit temperature reading into a Centigrade temperature reading

(or vice versa) is to enter the following table in the center (boldface column) of figures. These fig-

ures refer to the temperature in either Fahrenheit or Centigrade degrees.

To convert from Fahrenheit to Centigrade degrees, consider the center column as Fahrenheit

temperatures and read the corresponding Centigrade temperature in the column at the left.

To convert from Centigrade to Fahrenheit degrees, consider the center column as Centigrade val-

ues, and read the corresponding Fahrenheit temperature on the right.

1-39

Introduction

1°C = 33.8°F

°C

°F

°C

°F

°C

°F

°C

°F

-40.0

-40

-40.0

-11.7

51.8

7.8

114.8

27.2

177.8

-37.2

-35

-31.0

-11.1

53.6

8.3

116.6

27.8

179.6

-34.4

-30

-22.0

-10.6

55.4

8.9

118.4

28.3

181.4

-31.7

-25

-13.0

-10.0

57.2

9.4

120.2

28.9

183.2

-28.9

-20

-4.0

-9.4

59.0

10.0

122.0

29.4

185.0

-28.3

-19

-2.2

-8.9

60.8

10.6

123.8

30.0

186.8

-27.8

-18

-0.4

-8.3

62.6

11.1

125.6

30.6

188.6

-27.2

-17

1.4

-7.8

64.4

11.7

127.4

31.1

190.4

-26.7

-16

3.2

-7.2

66.2

12.2

129.2

31.7

192.2

-26.1

-15

5.0

-6.7

68.0

12.8

131.0

32.2

194.0

-25.6

-14

6.8

-6.1

69.8

13.3

132.8

32.8

195.8

-25.0

-13

8.6

-5.6

71.6

13.9

134.6

33.3

197.6

-24.4

-12

10.4

-5.0

73.4

14.4

136.4

33.9

199.4

-23.9

-11

12.2

-4.4

75.2

15.0

138.2

34.4

201.2

-23.3

-10

14.0

-3.9

77.0

15.6

140.0

35.0

203.0

-22.8

-9

15.8

-3.3

78.8

16.1

141.8

35.6

204.8

-22.2

-8

17.6

-2.8

80.6

16.7

143.6

36.1

206.6

-21.7

-7

19.4

-2.2

82.4

17.2

145.4

36.7

208.4

-21.1

-6

21.2

-1.7

84.2

17.8

147.2

37.2

210.2

-20.6

-5

23.0

-1.1

86.0

18.3

149.0

37.8

100

212.0

-20.0

-4

24.8

-0.6

87.8

18.9

150.8

40.6

105

221.0

-19.4

-3

26.6

0.0

89.6

19.4

152.6

43.3

110

230.0

-18.9

-2

28.4

0.6

91.4

20.0

154.4

46.1

115

239.0

-18.3

-1

30.2

1.1

93.2

20.6

156.2

48.9

120

248.0

-17.8

32.0

1.7

95.0

21.1

158.0

51.7

125

257.0

-17.2

33.8

2.2

96.8

21.7

159.8

54.4

130

266.0

-16.7

35.6

2.8

98.6

22.2

161.6

57.2

135

275.0

-16.1

37.4

3.3

100.4

22.8

163.4

60.0

140

284.0

-15.6

39.2

3.9

102.2

23.3

165.2

62.8

145

293.0

-15.0

41.0

4.4

104.0

23.9

167.0

65.6

150

302.0

-14.4

42.8

5.0

105.8

24.4

168.8

68.3

155

311.0

-13.9

44.6

5.6

107.6

25.0

170.6

71.1

160

320.0

-13.3

46.4

6.1

109.4

25.6

172.4

73.9

165

329.0

-12.8

48.2

6.7

111.2

26.1

174.2

76.7

170

338.0

-12.2

50.0

7.2

113.0

26.7

176.0

79.4

175

347.0

1-40

Shop Safety

2 Shop Safety

2.1

Hazard Alert Information

2-3

2.2

General Shop Safety

2-6

2.2.1 Rules and shop behavior

2-7

2.2.2 Housekeeping

2-7

2.2.3 Shop Liquids Storage

2-8

2.2.4 Cleaning Parts

2-8

2.2.5 Jacking Up the Machine

2-9

2.2.6 Electrical Dangers

2-9

2.2.7 Removing Attachments

2-10

2.2.8 Cleaning the Machine

2-10

2.2.9 Using the Correct Tools

2-10

2.2.10 Hoisting a Load

2-11

2.2.11 Appropriate Working Apparel

2-12

2.2.12 Safety Partners

2-12

2.2.13 Two people when engine running

2-13

2.2.14 Driving Pins

2-13

2.2.15 Aligning Parts or Components

2-14

2.2.16 Fire Extinguisher and Emergency Exits

2-14

2.2.17 Personal Protective Equipment

2-14

2.2.18 Running the Machine

2-15

2.2.19 Accumulator

2-16

2.2.20 Adding Fluids to a System

2-16

2.2.21 Track Recoil Springs

2-17

2.2.22 High-Pressure Fluid Lines

2-17

2.2.23 Safe Work Preparations

2-18

2.2.24 Mounting and Dismounting

2-19

2-1

Shop Safety

2.2.25 Battery Hazards

2-20

2.2.26 Jump-Start Safety

2-21

2.2.27 Disconnecting the System Power

2-21

2.2.28 Lockout/tagout

2-22

2.2.29 Sequence of Procedures

2-22

2.2.30 Chemical hazard

2-24

2.2.31 Material Safety Data Sheets (MSDS)

2-24

2.3 Precautions for sling work and giving signals

2-25

WARNING

Read and understand all safety precau-

tions and instructions in this manual be-

fore reading any other manuals provided

with this machine and before operating or

servicing the machine. Also read the safety

information on machine decals before per-

forming any operations. Failure to do so

can cause machine damage, personal in-

jury or death.

2-2

Shop Safety

2 SHOP SAFETY

2.1 Hazard Alert Information

Most accidents are usually caused by the fail-

ure to follow fundamental repair procedures

and safety rules for the system under repair.

To avoid accidents it is important to read and

understand all information outlined in this

manual before performing repairs on the ma-

chine system.

The following (ANSI/ISO) signal words are

used to inform you that there is a potentially

hazardous situation that may lead to damage,

personal injury or even death. In this manual,

on the machine, part or component decals and

different signal words are used to express the

potential level of a hazard.

DANGER

Indicates an imminent hazard which WILL

result in serious injury or death if message

is ignored.

WARNING

Indicates a potentially hazardous situation

which COULD result in serious injury or

death if message is ignored.

CAUTION

Indicates a potentially hazardous situation

which COULD RESULT IN MINOR OR MA-

JOR INJURY if message is ignored.

NOTICE

Indicates THE MACHINE MAY BE DAM-

AGED if improperly operated or main-

tained.

2-3

Shop Safety

This is to alert the user of a hazard. It is

usually used in a graphic.

This symbol is used in a graphic to alert

the user to not do something.

SANY cannot predict every circumstance that

might involve a potential hazard in a repair of

the machine. Therefore the safety message in

this manual and on the machine may not in-

clude all possible safety precautions.

If any procedures or actions not specified, rec-

ommended or allowed in this manual are used,

you must be sure that you and others can

perform such procedures and actions safely

and without damaging the machine. If you are

unsure about the safety of some procedures,

contact your SANY representative.

2-4

Shop Safety

WARNING

Improper repair procedures on this ma-

chine can be hazardous and could re-

sult in serious injury or even death.

All personnel involved with the repair

of this machine must read this manual

thoroughly before performing any pro-

cedures on this equipment.

Some actions involved in the operation

or repair of this machine could cause

a serious accident if they are not per-

formed in the manner described in this

manual.

All precautions outlined in this manual

apply only to intended repair proce-

dures of the machine or system. If you

perform any repairs not specifically pro-

hibited, you must be sure that it is safe

for you and others. In no event should

you or others engage in prohibited uses

or actions as described in this manual.

SANY delivers machines that comply

with all applicable regulations and

standards of the country to which the

machines have been shipped. If this

machine has been purchased in another

country or purchased from someone

in another country, it may lack certain

safety features and specifications that

are necessary for use in your country.

If there is any question about whether

your product complies with the appli-

cable standards and regulations of your

country, contact your SANY representa-

tive before performing repairs on this

machine.

2-5

Shop Safety

2.2 General Shop Safety

It's important to establish good shop safety

rules for everyone who enters or uses the

shop area. Implementing shop safety rules

will keep employees safe and provide the

most productive environment for working or

learning. Post rules where they can clearly be

viewed at all times. If necessary, provide shop

personnel with a written copy of the rules and

discuss any questions or confusion with them.

Always keep in mind, shop safety is NOT

something to be studied at the start of a proj-

ect and then forgotten; most accidents are

caused by carelessness, being in a hurry or by

simply disreguarding safety rules. Remember

this, if you are DILIGENT and follow instruc-

tions outlined in this shop manual with care,

repair operations can be safe and enjoyable.

Safe work practices, should become a force of

habit.

WARNING

Ɣ Mistakes in operation are extremely

hazardous. Read the Safety, Operation

& Maintenance Manual that came with

the machine carefully before operating

the machine. Failure to follow this alert

could result in serious injury or death.

2-6

Shop Safety

2.2.1 Rules and shop behavior

Ɣ Study all shop rules relating to the proce-

dure carefully and constantly apply them.

When in doubt about any task, get help!

DO NOT take chances.

Ɣ Know your job. It is foolish, and often di-

sastrous, to make repairs to a machine

without first receiving proper instructions.

Always use the shop manual when per-

forming any repair tasks. Get additional

help if you are NOT sure what must be

done or how a task should be performed.

Ɣ The shop is a place to work, not play. It is

NOT a place for “horseplay”. A “joker” in a

repair shop is a “walking hazard” to every-

one. Daydreaming or socializing on the job

also increases your chances of injury.

Ɣ If you must smoke, smoke only in the area

provided for smoking. Never smoke while

on the shop floor or work area.

2.2.2 Housekeeping

Oils, grease, fuel, antifreeze or any fluid

spills should be mopped up immediately.

These items pose a serious slip hazard.

Regardless of who was responsible for the

spill, it is your job as a shop employee to

secure and clean up the spill area.

Keep the shop clean. Scrap or old parts

should be disposed of properly. Never al-

low them to remain on the bench or shop

floor.

All equipment and tools must be put back

in their proper storage areas after each

use. It's imperative that you do not let a

shop become cluttered and disorganized in

order to prevent accidents.

Always keep in mind, proper house clean-

ing is vital for a safe and pleasant work en-

vironment.

2-7

Shop Safety

2.2.3 Shop Liquids Storage

Liquids, cleaning solvents or machine flu-

ids should be properly stored in an area

away from work locations. These storage

areas should be ventilated to an outdoor

location to avoid any vapor accumulation

in a confined shop area. Follow all OSHA

regulations regarding fluid storage.

Never leave open containers of liquids sit-

ting around. These could spill or catch fire.

Always read the container label for infor-

mation on storage and handling of the liq-

uids.

Never store liquids in containers that are

not properly labeled for that liquid. Confu-

sion could result in equipment damage, fire

or an unexpected explosion.

Never smoke or bring open flames around

liquids, doing so could result in an unex-

pected fire or explosion.

Never handle liquids without using person-

al protective equipment. Treat all liquids

with caution.

2.2.4 Cleaning Parts

Never use gasoline, diesel fuel or similar flam-

mable liquids to clean parts. Always use ap-

proved non-flammable solvents to clean parts.

Failure to do so could result in explosion or

fire.

2-8

SANY Crawler Hydraulic Excavator (SY195C9, SY205C9, SY215C9, SY225C9). Shop Manual (2013) - page 3