HNC-08M CNC SYSTEM CNC Milling System. Operation Manual (V1.22 2011/01)

Alarm Number: No. 93

Reason: Fourth-axis motor overspeed

Solution: Reset system to clear up

Alarm Number: No. 94

Reason: Fifth-axis motor overspeed

Solution: Reset system to clear up

Alarm Number: No. 95

Reason: Sixth-axis motor overspeed

Solution: Reset system to clear up

Alarm Number: No. 96

Reason: Seventh-axis motor overspeed

Solution: Reset system to clear up

Alarm Number: No. 97

Reason: Eighth-axis motor overspeed

Solution: Reset system to clear up

Alarm Number: No. 100

Reason: X-axis does not return to reference point

Solution: Implement the X-axis manual returning reference point, the alarm will be

automatically cleared up after finished.

Alarm Number: No. 101

Reason: Y-axis does not return to reference point

Solution: Implement the Y-axis manual returning reference point, the alarm will be

automatically cleared up after finished.

174

Alarm Number: No. 102

Reason: Z-axis does not return to reference point

Solution: Implement the Z-axis manual returning reference point, the alarm will be

automatically cleared up after finished.

Alarm Number: No. 103

Reason: Fourth-axis does not return to reference point

Solution: Implement the fourth-axis manual returning reference point, the alarm will

be automatically cleared up after finished.

Alarm Number: No. 104

Reason: Fifth-axis does not return to reference point

Solution: Implement the fifth-axis manual returning reference point, the alarm will

be automatically cleared up after finished.

Alarm Number: No. 105

Reason: Sixth-axis does not return to reference point

Solution: Implement the sixth-axis manual returning reference point, the alarm will

be automatically cleared up after finished.

Alarm Number: No. 106

Reason: Seventh-axis does not return to reference point

Solution: Implement the seventh-axis manual returning reference point, the alarm

will be automatically cleared up after finished.

Alarm Number: No. 107

Reason: Eighth-axis does not return to reference point

Solution: Implement the eighth-axis manual returning reference point, the alarm will

be automatically cleared up after finished.

175

Alarm Number: No. 110

Reason: X-axis electronic gear ratio setting error

Solution: Check X-axis electronic gear ratio setting. Note that both the numerator

and the denominator should not be less than 1×10^-6.

Alarm Number: No. 111

Reason: Y-axis electronic gear ratio setting error

Solution: Check Y-axis electronic gear ratio setting. Note that both the numerator

and the denominator should not be less than 1×10^-6.

Alarm Number: No. 112

Reason: Z-axis electronic gear ratio setting error

Solution: Check Z-axis electronic gear ratio setting. Note that both the numerator

and the denominator should not be less than 1×10^-6.

Alarm Number: No. 113

Reason: Fourth-axis electronic gear ratio setting error

Solution: Check the fourth-axis electronic gear ratio setting. Note that both the

numerator and the denominator should not be less than 1×10^-6.

Alarm Number: No. 114

Reason: Fifth-axis electronic gear ratio setting error

Solution: Check the fifth-axis electronic gear ratio setting. Note that both the

numerator and the denominator should not be less than 1×10^-6.

Alarm Number: No. 115

Reason: Sixth-axis electronic gear ratio setting error

Solution: Check the sixth-axis electronic gear ratio setting. Note that both the

numerator and the denominator should not be less than 1×10^-6.

176

Alarm Number: No. 116

Reason: Seventh-axis electronic gear ratio setting error

Solution: Check the seventh-axis electronic gear ratio setting. Note that both the

numerator and the denominator should not be less than 1×10^-6.

Alarm Number: No. 117

Reason: Eighth-axis electronic gear ratio setting error

Solution: Check the eighth-axis electronic gear ratio setting. Note that both the

numerator and the denominator should not be less than 1×10^-6.

Alarm Number: No. 120

Reason: X-axis screw pitch setting error

Solution: Check the X-axis screw pitch setting value, which should not be less than

0.1.

Alarm Number: No. 121

Reason: Y-axis screw pitch setting error

Solution: Check the Y-axis screw pitch setting value, which should not be less than

0.1.

Alarm Number: No. 122

Reason: Z-axis screw pitch setting error

Solution: Check the Z-axis screw pitch setting value, which should not be less than

0.1.

Alarm Number: No. 123

Reason: Fourth-axis degrees setting error per revolution

Solution: Check the fourth-axis degrees setting value per revolution, which should

not be less than 0.1.

177

Alarm Number: No. 124

Reason: Fifth-axis degrees setting error per revolution

Solution: Check the fifth-axis degrees setting value per revolution, which should not

be less than 0.1.

Alarm Number: No. 125

Reason: Sixth-axis degrees setting error per revolution

Solution: Check the sixth-axis degrees setting value per revolution, which should

not be less than 0.1.

Alarm Number: No. 126

Reason: Seventh-axis degrees setting error per revolution

Solution: Check the seventh-axis degrees setting value per revolution, which should

not be less than 0.1.

Alarm Number: No. 127

Reason: Eighth-axis degrees setting error per revolution

Solution: Check the eighth-axis degrees setting value per revolution, which should

not be less than 0.1.

Alarm Number: No. 130

Reason: X-axis encoder pulses number setting error

Solution: Check the X-axis pulses number setting value per revolution, which

should not be less than 1.

Alarm Number: No. 131

Reason: Y-axis encoder pulses number setting error

Solution: Check the Y-axis pulses number setting value per revolution, which should

not be less than 1.

178

Alarm Number: No. 132

Reason: Z-axis encoder pulses number setting error

Solution: Check the Z-axis pulses number setting value per revolution, which

should not be less than 1.

Alarm Number: No. 133

Reason: Fourth-axis encoder pulses number setting error

Solution: Check the fourth-axis pulses number setting value per revolution, which

should not be less than 1.

Alarm Number: No. 134

Reason: Fifth-axis encoder pulses number setting error

Solution: Check the fifth-axis pulses number setting value per revolution, which

should not be less than 1.

Alarm Number: No. 135

Reason: Sixth-axis encoder pulses number setting error

Solution: Check the sixth-axis pulses number setting value per revolution, which

should not be less than 1.

Alarm Number: No. 136

Reason: Seventh-axis encoder pulses number setting error

Solution: Check the seventh-axis pulses number setting value per revolution, which

should not be less than 1.

Alarm Number: No. 137

Reason: Eighth-axis encoder pulses number setting error

Solution: Check the eighth-axis pulses number setting value per revolution, which

should not be less than 1.

179

Alarm Number: No. 160

Reason: when do tool measuring, system doesn’t detect the measuring head signal in

the process of measuring the checking instrument by G31.X command.

Solution: Check the measuring head signal of the checking instrument is normal.

Alarm Number: No. 300

Reason: R plane is not specified

Solution:

Alarm Number: No. 301

Reason: Bottom coordinate is not specified

Solution:

Alarm Number: No. 305

Reason: Feed quantity is not specified

Solution:

Alarm Number: No. 306

Reason: Retract quantity is not specified

Solution:

Alarm Number: No. 307

Reason: Pitch is not specified

Solution:

Alarm Number: No. 308

Reason: Spindle rotational speed is not specified

Solution:

180

13.3Appendix Three, Machine Tool Structure Code

For the machine tool without rotational axis, the structure code of tool swing head

and workbench are 0. For the machine tool which has rotational axis, the rotatinal axis’s

structure has tool swing head and workbench types, which can be set separately.

For the rotational axis in each machine tool structure form, please according to the

arrowhead shown in the figure to define the rotational positive and negative direction(the

direction of the arrowhead shown is the rotational positive direction). If the rotational

direction definition is incorrect, system can’t execute the RTCP control correctly.

The direction of tool swing head rotational axis is defined by the right hand rule in

the tool coordinate system, namely go down the rotational axis’s direction to see, the

rotational axis’s direction is clockwise. The direction of workbench rotational axis is the

opposite direction of swing head direction confirmed by the above principle.

The unlisted machine tool structure form in this appendix, system doesn’t support

the RTCP control, do not use.

13.3.1 Tool Swing Head Structure

1、Single Swing Head A-axis Structure(Structure code: 10A0)

Tool rotates around X-axis, as the following figure shown.

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3、Double Swing Head C, A-axis Structure, C-axis driving, A-axis

driven(structure code: 1CA0)

Tool rotates around X-axis(A-axis), A-axis rotates around Z-axis(C-axis), as the

following figure shown.

Figure 13-3 Double Swing Head C, A-axis Structure

4、Double Swing Head C, B-axis Structure, C-axis driving, B-axis

driven(structure code: 1CB0)

Tool rotates around Y-axis(B-axis), B-axis rotates around Z-axis(C-axis), as the

following figure shown.

184

Figure 13-4 Double Swing Head C, B-axis Structure

5、Double Swing Head B, A-axis Structure, B-axis driving, A-axis

driven(structure code: 1BA0)

Tool rotates around X-axis(A-axis), A-axis rotates around Y-axis(B-axis), as the

following figure shown.

Figure 13-5 Double Swing Head B, A-axis Structure

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13.3.2 Workbench Structure

1、Single Turntable A-axis Structure(structure code: 20A0)

Workbench rotates around X-axis, as the following figure shown.

Figure 13-6 Single Turntable A-axis Structure

2、Single Turntable B-axis Structure(structure code: 20B0)

Workbench rotates around Y-axis, as the following figure shown.

Figure 13-7 Single Turntable B-axis Structure

186

3、Single Turntable C-axis Structure(structure code: 20C0)

Workbench rotates around Z-axis, as the following figure shown.

Figure 13-8 Single Turntable C-axis Structure

4、Double Turntable A, C-axis Structure, A-axis driving, C-axis driven

(structure code: 2AC0)

Workbench rotates around Z-axis(C-axis), C-axis rotates around X-axis(A-axis), as

the following figure shown.

Figure 13-9 Double Turntable A, C-axis Structure

5、Double Turntable C, A-axis Structure, C-axis driving, A-axis driven

(structure code: 2CA0)

Workbench rotates around X-axis(A-axis), A-axis rotates around Z-axis(C-axis), as

the following figure shown.

187

Figure 13-10 Double Turntable C, A-axis Structure

6、Double Turntable C, B-axis Structure, C-axis driving, B-axis driven

(structure code: 2CB0)

Workbench rotates around Y-axis(B-axis), B-axis rotates around Z-axis(C-axis), as

the following figure shown.

Figure 13-11 Double Turntable C, B-axis Structure

188

13.4 Appendix Four, Menu Tree Structure

PROG

(F1)

MNUL

(F1)

MDI

(F2)

TCS

(F2)

MAGT

(F3)

PSWD

(F3)

OFST

(F4)

VARI

(F4)

SCRD

(F5)

Main

DNC

(F5)

REFC

(F6)

(1)

(2)

SSET

(F7)

TFED

(F7)

DIAG

(F8)

TEST

(F8)

VSWT

(F9)

STAT

(F9)

MNUR (F10)

Submenus Tree Structure of Main Menu (1)

189

LDPG

(F1)

To load, select and sort a program

PEDT

(F2)

To edit a program

NFIL

(F3)

To delete, backup, rename, copy, sort a

PMAN

(F4)

program file

PBRK

(F5)

To do correlation operations of a

PROG

program breakpoint

(F1)

GTLN

(F6)

PVRF

(F7)

RRUN

(F8)

EXWK

(F9)

PGMR

(F10)

190

14 Operation Correcting Records

Version

Modification contents

Applicable

Number

Software

V1.0

1) Add operation correcting records;

2) Add §3.1.1: program preview;

§6.5: logic aixs configuration, add part configuration

items;

§7.1.3.3: ladder diagram edit menu, add [PCPY],

[PPST] functions;

5) Update §7.3: PLC data table;

6) Add §7.5: B register;

V1.1

V1.1～

§10.2 add two-way pitch compensation;

§11.5: system softewware limits alarm, add a

condition of not detecting software limits;

§12.1: system parameter definition, add parameter

items such as

200~207,

290~297,

347,

348,

1111~1199,

1210~1217, 1220~1227,

2007,

2008,

and delete parameter item 2044;

10) Update §12.4: menu tree structure;

1) Modify §1.1.1: CNC system interface, main window

and first side window display coordinate system;

§3.1: Loading a Machining program, add “network

program”;

3) Add §3.1.4: loading a network program;

4) Add §3.1.5: loading an extended program;

§3.5: debugging a program, add handwheel

V1.2

V1.2～

debugging function;

6) Modify §3. 6: handwheel interruption;

§4.1: classification of program file, add network

program;

§4.2.1: opening a program file, add creating a new

extended program file;

§4.3: managing a program file, add network program

198

moudle and adjust interface;

10) Add §5.5: speed curve display;

11) §6.3.2: workpiece coordinate system setting, add

“WRST”, “DECP” operation;

12) §6.6: M-code’s extension definition, add M-code

calling subroutine function;

13) Add §6.10: statistic information;

14) Modify §7.1.3.2: function command menu;

15) §7.1.3.3: ladder diagram edit menu, add “MASK”

function;

16) Add §7.6: PLC Message;

17) Add §10: measurement;

18) Add §10.1: tool measurement;

19) Add

§11.2: concrete examples in pitch error

compensation;

20) Add §11.4:circular arc across quadrant compensation;

21) Add §12.6: system alarm records query window;

22) Update

§13.1 appendix one

: system parameter

definition, add parameters

13,

17,

158,

161,

170~177,

187,

188,

189,

190,

194,

210~212,

215~217, 220~222, 227, 228, 408, 409, 421, 423,

424,

495,

2030,

2034,

2070~2077,

2080~2087,

3001~3008,

3051~3058; delete parameters

406,

1111~1119,

1121~1129,

1131~1139,

1141~1149,

1151~1159,

1161~1169,

1171~1179,

1181~1189,

1191~1199, 2001, 2002;

23) Update §13.2 appendix two: system alarm definition,

add system alarms 3, 18, 24, 160, delete system

alarm 150;

24) Update §13.4 appendix four: menu tree structure;

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HNC-08M CNC SYSTEM CNC Milling System. Operation Manual (V1.22 2011/01) - page 7