HV590L Series Frequency Inverter. User Manual (Version: 3.1.14) - page 5

 

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HV590L Series Frequency Inverter. User Manual (Version: 3.1.14) - page 5

 

 

See P5 group for physics DO output
1~40
selection
Short circuit with physics DIx internals
0
A1.13
Virtual VDO3 output function
0
See P5 group for physics DO output
1~40
selection
Short circuit with physics DIx internals
0
A1.14
Virtual VDO4 output function
0
See P5 group for physics DO output
1~40
selection
Short circuit with physics DIx internals
0
A1.15
Virtual VDO5 output function
0
See P5 group for physics DO output
1~40
selection
A1.16
VDO1 output delay time
0.0s~3600.0s
0.0s
A1.17
VDO2 output delay time
0.0s~3600.0s
0.0s
A1.18
VDO3 output delay time
0.0s~3600.0s
0.0s
A1.19
VDO4 output delay time
0.0s~3600.0s
0.0s
A1.20
VDO5 output delay time
0.0s~3600.0s
0.0s
1bit
VDO1
Positive logic
0
Negative logic
1
10bit
VDO2
Positive logic
0
Negative logic
1
100bit
VDO3
Positive logic
0
VDO output terminal
valid
A1.21
00000
state selection
Negative logic
1
1000
VDO4
bit
Positive logic
0
Negative logic
1
10000
VDO5
bit
Positive logic
0
Negative logic
1
Virtual digit output function , which is similar with control board DO output function , can be used to
cooperate with virtual digit input VDIx, to realize some simple logic control.
128
When virtual VDOx output function selecting 0, VDO1~VDO5 output states is determined by input
states of DI1~DI5 on the keyboard.VDOx and DIx one-to-one corresponding.
When virtual VDOx output function selecting non-zero digits, VDOx function setting and use
method are same with P5 group DO output relevant parameters, for details please refer to P5 group.
Similarly, VDOx output valid state can choose positive or negative logic, and set through A1.21.
For VDOx use reference , please refer to applications for VDIx use .
5.20 The second motor controlA2.00-A2.65
HV590L can switch operation between 4 motors. The 4 motors could set motor nameplate
parameters, tune motor parameters, use V/F control or vector control, set encoder relating
parameters and set V/F control or vector control relating parameters respectively.
Groups of A2A3A4 are corresponding to motor2motor3motor4 respectively. And
the layout of the 3 groups of function codes are completely consistent .
For details please refer to relating parameters of motor1.
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
General asynchronous motor
0
A2.00
Motor type selection
Variable frequency asynchronous motor
1
0
Permanent magnet synchronous motor
2
A2.01
Rated power
0.1kW~1000.0kW
-
A2.02
Rated voltage
1V~2000V
-
0.01A~655.35A(Inverter power <=55kW)
A2.03
Rated current
-
0.1A~6553.5A(Inverter power >55kW)
A2.04
Rated frequency
0.01Hz~maximum frequency
-
A2.05
Rated revolving speed
1rpm~65535rpm
-
Asynchronous motor stator
0.001Ω~65.535Ω(Inverter power <=55kW)
A2.06
-
resistance
0.0001Ω~6.5535Ω(Inverter power >55kW)
Asynchronous motor rotor
0.001Ω~65.535Ω(Inverter power <=55kW)
A2.07
-
resistance
0.0001Ω~6.5535Ω(Inverter power >55kW)
Asynchronous motor leakage
0.01mH~655.35mH(Inverter power <=55kW)
A2.08
-
inductance
0.001mH~65.535mH(Inverter power >55kW)
Asynchronous motor mutual
0.1mH~6553.5mH(Inverter power <=55kW)
A2.09
-
inductance
0.01mH~655.35mH(Inverter power >55kW)
Asynchronous motor no load
0.01A~A2.03(Inverter power <=55kW)
A2.10
-
current
0.1A~A2.03(Inverter power >55kW)
A2.27
Encoder pulses number
1~65535
2500
ABZ incremental encoder
0
UVW incremental encoder
1
A2.28
Encoder type
0
Rotary transformer
2
Sine/cosine encoder
3
129
UVW encoder
4
Local PG
0
A2.29
Speed feedback PG selection
Expansion PG
1
0
PULSE pulse input(DI5)
2
ABZ incremental encoder AB
Forward
0
A2.30
0
phase
Reserve
1
A2.31
Encoder installation angle
0.0°~359.9°
0
0
Forward
0
A2.32
UVW phase sequence
0
Reverse
1
A2.33
UVW encoder offset angle
0.0°~359.9°
0.00
A2.34
Rotary transformer pole pairs
1~65535
1
No action
0.0s
A2.36
PG dropped inspection time
0.0s
0.1s~10.0s
0.1s
No operation
0
Asynchronous static tuning
1
A2.37
Tuning selection
Asynchronous complete tuning
2
0
Synchronous static tuning
11
Synchronous complete tuning
12
A2.38
Speed loop proportional gain 1
1~100
30
A2.39
Speed loop integration time1
0.01s~10.00s
0.50s
A2.40
Switching frequency1
0.00~A2.43
5.00Hz
A2.41
Speed loop proportional gain 2
0~100
20
A2.42
Speed loop integration time 2
0.01s~10.00s
1.00s
A2.43
Switching frequency 2
A2.40~maximum output frequency
10.00Hz
A2.44
Vector control slip gain
50%~200%
150%
A2.45
Speed-loop filtering time
0.000s~0.100s
0.000s
A2.48 setup
0
AI1
1
AI2
2
Torque upper limit source in
AI3(Potentiometer)
3
A2.47
0
speed control mode
PULSE setup
4
Communication setup
5
MIN(AI1,AI2)
6
MAX(AI1,AI2)
7
130
Torque upper limit digital
A2.48
setup in speed control
0.0%~200.0%
150.0%
mode
Excitation regulation
A2.51
0~60000
2000
proportional gain
Excitation regulation
A2.52
0~60000
1300
integration gain
Torque requlation
A2.53
0~60000
2000
proportional gain
Torque regulation
A2.54
0~60000
1300
integration gain
1bit
Integration separation
Speed loop integration
A2.55
Invalid
0
0
attribute
Valid
1
Speed sensorless vector control(SVC)
0
A2.61
Motor2 control mode
Speed sensor vector control(FVC)
1
0
V/F control
2
Same with the first motor
0
Acceleration time1
1
Motor 2 acc./dec. time
A2.62
Acceleration time 2
2
0
selection
Acceleration time 3
3
Acceleration time 4
4
Auto torque hoist
0.0%
A2.63
Motor 2 torque hoist
-
0.1%~30.0%
Motor 2 oscillation
A2.65
0~100
-
suppression gain
5.21 The third motor control A5.00-A5.09
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
DPWM switching frequency
A5.00
0.00Hz~15.00Hz
12.00Hz
upper limit
A5.00 is only valid for VF control mode. In asynchronous motor VF running mode, square wave
dertermines the continuous modulation mode. Wave valueA5.007-stage continuous modulation
mode. Wave valueA5.005-stage continuous modulation mode.
In 7-stage continuous modulation mode, inverter switch loss is relatively big, but current ripple is
small. In 5-stage continuous modulation mode, inverter switch loss is relatively small, but current ripple
is big. High frequency may lead to motor operation instability, generally there is no need of modification.
For VF operation instability please refer to P3.11. For inverter loss and temperature rise please
refer to P0.15.
131
Asynchronous modulation
0
A5.01
PWM modulation mode
0
Synchronous modulation
1
This parameter is only valid for VF control mode. Asynchronous modulation refers to carrier
frequency that linear changes with output frequency, and ensure that the ratio of them (carrier ratio)
remains the same. Generally high output frequency is benefit for output voltage quality.
Generally, synchronous modulation is not needed at low frequencies ( below 100Hz), because the
ratio of carrier frequency and output frequency is relatively high,asynchronous modulation advantage is
more obvious.
When running frequency is greater than 85Hz, synchronous modulation is valid. And fixed as
asynchronous modulation mode when below this frequency.
Dead-zone compensation
No compensation
0
A5.02
1
mode selection
Compensation mode 1
1
Generally speaking , A5.02 needs not to be modified. Only when the output voltage waveform quality
has special requirements or motor appears abnormal phenomenon would users switch the compensation
mode.
Random PWM invalid
0
A5.03
Random PWM depth
0
PWM carrier frequency randomdepth
1~10
Set the random PWM, monotonous and harsh electromagnetic noise can be changed to the
heterogeneous and soft, the external electromagnetic interference can be effectively reduced.
0
indicates that the PWM is invalid. Different random PWM depth represents different regulation effect.
Invalid
0
A5.04
Rapid current-limiting enable
1
Valid
1
Enable the rapid current-limiting function so as to minimize inverter overcurrent protection fault and
make the inverter work normally.
If the inverter long time continuous staying in rapid current-limiting state, it may occur overheating
fault, which is not allowed during operation. Fault alarm of long time rapid current-limiting is 40= Err40 ,
which refers to inverter overload and necessary stop.
Current detection
A5.05
0~100
5
compensation
It is used to set inverter current detection compensation. Excessive setting may lead to decrease of
control performance.Generally do not need to be modified.
A5.06
Under-voltage point setup
60.0%~140.0%
60.0%
A5.06 is used to set value of inverter under-voltage fault 9= E.LU. Different voltage level of 100.0%
corresponds to different voltage point,respectively
Single phase 220V or three-phase 220V220V
Three-phase 380V350V
Three phase 480V450V
Three-phase 690V650V
No optimization
0
SVC optimization mode
A5.07
Optimization mode 1
1
1
selection
Optimization mode 2
2
0No optimization
1 Optimization mode 1
It is used when there is high torque control linearity requirements.
132
2 Optimization mode 2
It is used when there is high speed stability requirement.
A5.08
Dead zone time adjustment
100%~200%
150%
This parameter is set according to 1140V voltage level. By adjusting the value can improve the
voltage effective use rate. Users are not suggested to modify.
A5.09
Overvoltage point setup
200.0V~2500.0V
810.0V
A5.09 is overvoltage point set through software, which is not related to hardware overvoltage point.
5.22 AI curve setup A6.00-A6.29
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
A6.00
AI curve 4 minimum input
-10.00V~A6.02
0.00V
AI curve 4 minimum input
A6.01
-100.0%~100.0%
0.0%
corresponding setup
AI curve
4inflection point
1
A6.02
A6.00~A6.04
3.00V
input
AI curve 4 inflection point 1
A6.03
-100.0%~100.0%
30.0%
input corresponding setup
AI curve 4 inflection point 2
A6.04
A6.02~A6.06
6.00V
input
AI curve 4 inflection point 2
A6.05
-100.0%~100.0%
60.0%
input corresponding setup
A6.06
AI curve 4 maximum input
A6.06~10.00V
10.00V
AI curve 4 maximum input
A6.07
-100.0%~100.0%
100.0%
corresponding setup
A6.08
AI curve 4 minimum input
-10.00V~A6.10
-10.00V
AI curve 5 minimum input
A6.09
-100.0%~100.0%
-100.0%
corresponding setup
AI curve 5 inflection point 1
A6.10
A6.08~A6.12
-3.00V
input
AI curve 5 inflection point 1
A6.11
-100.0%~100.0%
-30.0%
input corresponding setup
AI curve 5 inflection point 2
A6.12
A6.10~A6.14
3.00V
input
AI curve 5 inflection point 2
A6.13
-100.0%~100.0%
30.0%
input corresponding setup
A6.14
AI curve 5 maximum input
A6.12~10.00V
10.00V
AI curve 5 maximum input
A6.15
-100.0%~100.0%
100.0%
corresponding setup
Function of curve 4 and curve 5 are similar with curve 1~curve 3’s. Curve 1~curve 3 are straight
lines, while curve 4 and curve 5 are 4-point curves which could realize more flexible correspondence.
133
Analog input
100%
corresponding setting
AI maximum input
corresponding setting
AI inflection point 1
corresponding setting
AI input voltage
AI inflection point 2
0V(0mA)
AI inflection point 1
10V(20mA)
AI inflection point 2
corresponding setting
AI minimum input
corresponding setting
-100%
Fig.5-32Curve4 and curve 5 schematic diagram
NoticeWhen setting curve 4 and curve 5, minimum input voltage, inflection point 1 voltage,
inflection point 2 voltage and maximum voltage must be increased in turn.
A6.24
AI1 set hopping point
-100.0%~100.0%
0.0%
A6.25
AI1 set hopping amplitude
0.0%~100.0%
0.5%
A6.26
AI2 set hopping point
-100.0%~100.0%
0.0%
A6.27
AI2 set hopping amplitude
0.0%~100.0%
0.5%
A6.28
AI3 set hopping point
-100.0%~100.0%
0.0%
A6.29
AI3 set hopping amplitude
0.0%~100.0%
0.5%
Analog input AI1~AI3 of HV590L are all provided with hopping function for set value.
Hopping frequency refers to fixing of analog corresponding setup to the value of hopping point
when analog correspondending setting varies within jump point upper/lower limit.
E.g
Voltage of analog input AI1 is in 5.00V fluctuation, which range is 4.90V~5.10V. Minimum input
0.00V corresponding to 0.0%, while maximum input 10.00V corresponding to 100.%.The corresponding
setting of AI1 fluctuates between 49.0%~51.0%.
Set A5.16 to 50.0% and A5.17 to 1.0%, after hopping function processing, AI1 is fixed as 50.0%. In
this way, AI1 is converted into a stable input, and fluctuation is eliminated.
5.23 User programmable card parameters A7.00-A7.09
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
Invalid
0
User programmable function
A7.00
0
selection
Valid
1
Inverter control
0
Control board output terminal
A7.01
-
control mode selection
User programmable card control
1
134
1bit
Y1P(Y1 as pulse output)
10bit
Relay(T/A1-T/B1-T/C1)
100
DO1
bit
1000
Y1R(Y1 as switch output)
bit
10000
AO1
bit
Programmable card expansion
See User programmable control card for
A7.02
-
AI3x function configuration
supplementary description
A7.03
Y1P output
0.0%-100.0%
0.0%
A7.04
AO1 output
0.0%-100.0%
0.0%
1bit
Y1R
10bit
Relay 1
A7.05
Switch output
000
100
DO
bit
Programmable card
A7.06
0.0%-100.0%
0.0%
frequency setup
Programmable card torque
A7.07
-200.0%-200.0%
0.0%
setup
No command
0
Forward command
1
Reverse command
2
Forward jog
3
Programmable card
A7.08
0
command setup
Reverse jog
4
Free stop
5
Decelerate to stop
6
Fault reset
7
No fault
0
Programmable card fault
A7.09
0
setup
Fault code
80-89
5.24 Point to point communicationA8.00-8.11
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
Invalid
0
Master slave control
A8.00
0
function selection
Valid
1
Master
0
A8.01
Master slave selection
0
slave
1
A8.02
0 bit
Do not follow
the
0
011
Master slave information
135
exchange
Mastercommand
follow the Master command
1
10 bit
Do notsend fault information
0
send fault information
1
100 bit
Do notwarning when slave
0
off line
warning when slave off line
1
Master slave control frame
0
A8.03
Message frame selection
0
Droop control frame
1
Receive data zero
-100.00%100.00%
A8.04
0.00
offsettorque
A8.05
Receive data gaintorque
-10.00100.0
1.00
Communication interrupt
0.0s10.0s
A8.06
1.0s
detection time
Communication Master
0.001s10.000s
A8.07
0.001
data transmission cycle
Receive data zero
-100.00%100.00%
A8.08
0.00
offsetfrequency
Receive data
-10.00100.00
A8.09
1.00
gainfrequency
A8.10
Reverse
-
A8.11
view
0.20Hz10.00Hz
0.5
5.25 Extended function groupA9.00-A9.09
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
A9.00
Reverse
0
A9.01
Reverse
0~65535
0
A9.02
Reverse
0~65535
0
A9.03
Reverse
0~65535
0
A9.04
Reverse
0~65535
0
A9.05
Reverse
0~65535
0
A9.06
Reverse
0~65535
0
136
A9.07
Reverse
0~65535
0
A9.08
Reverse
0~65535
0
A9.09
Reverse
0~65535
0
5.26 AI/AO correction AC.00-AC.19
Description/
FactoryChange
Code
Setting Range
Keyboard Display
Setting
Limit
Factory
AC.00
AI1measured voltage 1
0.500V~4.000V
calibration
Factory
AC.01
AI1 display voltage 1
0.500V~4.000V
calibration
Factory
AC.02
AI1 measured voltage 2
6.000V~9.999V
calibration
Factory
AC.03
AI1 display voltage 2
6.000V~9.999V
calibration
Factory
AC.04
AI2 measured voltage 1
0.500V~4.000V
calibration
Factory
AC.05
AI2 display voltage 1
0.500V~4.000V
calibration
Factory
AC.06
AI2 measured voltage 2
6.000V~9.999V
calibration
Factory
AC.07
AI2 display voltage 2
6.000V~9.999V
calibration
Factory
AC.08
AI3 measured voltage 1
-9.999V~10.000V
calibration
Factory
AC.09
AI3 display voltage 1
-9.999V~10.000V
calibration
Factory
AC.10
AI3 measured voltage 2
-9.999V~10.000V
calibration
Factory
AC.11
AI3 display voltage 2
-9.999V~10.000V
calibration
This group of function codes are used for calibration of analog input AI , which could eliminate AI
input bias and gain influence. Generally , there is no need of calibration in application, for it has been
calibrated in factory. When restoring the factory value, the parameter would be restored to the default
value of factory calibration.
Measured voltage refers to the actual voltage that has been measured through measuring
instrument such as multimeter. Display voltage refers to the display value that has been sampled by the
inverter. See U0 group (U0.21U0.22U0.23) display.
During calibration, put the multimeter measurement value and the U0 value respectively into the
function codes above, inverter would automatically calibrate the AI zero off and gain.
Factory
AC.12
A01 target voltage 1
0.500V~4.000V
calibration
Factory
AC.13
A01 measured voltage 1
0.500V~4.000V
calibration
Factory
AC.14
A01 target voltage 2
6.000V~9.999V
calibration
AC.15
A01 measured voltage 2
6.000V~9.999V
Factory
137
calibration
Factory
AC.16
A02 target voltage 1
0.500V~4.000V
calibration
Factory
AC.17
A02 measured voltage 1
0.500V~4.000V
calibration
Factory
AC.18
A02 target voltage 2
6.000V~9.999V
calibration
Factory
AC.19
A02 measured voltage 2
6.000V~9.999V
calibration
This group of function codes are used for calibration of analog output AO. Generally , there is no
need of calibration in application, for it has been calibrated in factory. When restoring the factory value,
the parameter would be auto restored to the default value of factory calibration.
Target voltage refers to inverter theoretical output voltage, while measured voltage refers to the
actual voltage that has been measured through measuring instrument such as multimeter.
138
Section VI. Fault Diagnosis & Solutions
HV590L is able to make full use of the device performance, while implementing effective
protection. You may encounter following fault tips during operation, please control the following
table analysis the possible causes, and rule out the fault.
6.1 Fault alarm and solutions
HV590L series can not only make full use of equipment performance but also implement
effective protection. HV590L series has 51 alarming information and protection function.Once
fault occurs, protection function acts,output stops, inverter fault relay contact starts,and fault
code is been displayed on the display panel. Before consulting the service department, the user
can perform self-check according to the prompts of this chapter, analyze the fault cause and find
out t solution. If the fault is caused by the reasons as described in the dotted frame, please
consult the agents or our company directly.
Among the 51 items of warning information
Fault no.22= Err22refers to hardware over-current or over-voltage signal.In most cases
hardware over-voltage fault led to fault no.22= Err22 alarming.
Fault name
Inverter unit protection
Panel display
Fault No.1= Err01
1Inverter output loop short circuit
2Two long wiring between motor and inverter.
3Module overheating
Fault investigation
4Inverter internal wiring loose
5Main control board anomalies
6Drive board anomalies
7Inverter module anomalies
1Eliminate external faults
2Add reactor or output filter
Fault
3Check air duct, fan and eliminate existing problems.
countermeasures
4Insert all connecting wires
5For technical support
Fault name
Acceleration over current
Panel display
Fault No.2= Err02
1Acceleration time too short
2Improper manual torque boost or V/F curve
3Low voltage
4Inverter output loop grouded or short circuit
Fault investigation
5Vector control mode without parameter identification
6Start the rotating motor
7Sudden load add in acceleration process
8Small type selection of inverter.
Fault
1Increase acceleration time
139
countermeasures
2Adjust manual torque boost or V/F curve
3Adjust voltage to normal range
4Eliminate external faults
5Parameter identification
6Select speed tracking start or restart after motor stop
7Cancel sudden added load
8Choose inverter of greater power level
Fault name
Deceleration over current
Panel display
Fault No.3= Err03
1Inverter output loop grouded or short circuit
2Vector control mode without parameter identification
3Deceleration time too short
Fault investigation
4Low voltage
5Sudden load add in deceleration process
6No braking unit and brake resistence installed
1Eliminate external faults
2Parameter identification
Fault
3Increase deceleration time
countermeasures
4Adjust voltage to normal range
5Cancel sudden added load
6Install braking unit and brake resistence
Fault name
Constant speed over current
Panel display
Fault No.4= Err04
1Inverter output loop grouded or short circuit
2Vector control mode without parameter identification
Fault investigation
3Low voltage
4Sudden load add in deceleration process
5Small type selection of inverter
1Eliminate external faults
2Parameter identification
Fault
3Adjust voltage to normal range
countermeasures
4Cancel sudden added load
5Choose inverter of greater power level
Fault name
Acceleration over voltage
Panel display
Fault No.5= Err05
1No braking unit and brake resistence installed
2High input voltage
Fault investigation
3External force drive motor operation during acceleration process
4Acceleration time too short
1Install braking unit and brake resistence
Fault
2Adjust voltage to normal range
countermeasures
3Cancel external force or install brake resistence
140
4Increase acceleration time
Fault name
Deceleration over voltage
Panel display
Fault No.6= Err06
1High input voltage
2External force drive motor operation during deceleration process
Fault investigation
3Deceleration time too short
4No braking unit and brake resistence installed
1Adjust voltage to normal range
Fault
2Cancel external force or install brake resistence
countermeasures
3Increase deceleration time
4Install braking unit and brake resistence
Fault name
Constant speed over voltage
Panel display
Fault No.7= Err07
1External force drive motor operation
Fault investigation
2High input voltage
Fault
1Cancel external force or install brake resistence
countermeasures
2Adjust voltage to normal range
Fault name
Control power supply fault
Panel display
Fault No.8= Err08
Fault investigation
1Input voltage is not within the specified range
Fault
1Adjust voltage to normal range
countermeasures
Fault name
Undervoltage fault
Panel display
Fault No.9= Err09
1Instantaneous power-off
2Input voltage is not within the specified range
3Bus voltage anomalies
Fault investigation
4Rectifier and buffer resistance anomalies
5Drive board anomalies
6Control board anomalies
1Reset fault
Fault
2Adjust voltage to normal range
countermeasures
3For technical support
Fault name
Inverter overload
Panel display
Fault No.10= Err10
1Small type selection of inverter.
Fault investigation
2Overload or motor stall
Fault
1Choose inverter of greater power level
countermeasures
2Reduce the load and check the motor and mechanical condition
141
Fault name
Motor overload
Panel display
Fault No.11= Err11
1Small type selection of inverter
Fault investigation
2Improper setup of P9.01
3Overload or motor stall
1Choose inverter of greater power level
Fault
2Set P9.01 correctly
countermeasures
3Reduce the load and check the motor and mechanical condition
Fault name
Input phase lack
Panel display
Fault No.12= Err12
1Drive board anomalies
2Lightning protection board (BESP ) anomalies
Fault investigation
3Control board anomalies
43-phase input power-supply anomalies
1Replace driver, power- supply board or contactor
Fault
2For technical support
countermeasures
3Eliminate external loop faults
Fault name
Output phase lack
Panel display
Fault No.13= Err13
1Wiring between motor and inverter anomalies
2Inverter unbalanced 3-phase output
Fault investigation
3Drive board anomalies
4Module anomalies
1Eliminate external loop faults
Fault
2Check 3-phase winding and eliminate faults
countermeasures
3For technical support
Fault name
Module overheating
Panel display
Fault No.14= Err14
1Air duct block
2Fan damage
Fault investigation
3High ambient temperature
4Module thermistor damage
5Inverter module damage
1Clean air dust
2Replace the fan
Fault
3Reduce ambient temperature
countermeasures
4Replace thermistor
5Replace inverter module
Fault name
External equipment fault
Panel display
Fault No.15= Err15
142
1Input external fault signal through DI
Fault investigation
2Input external fault signal through IO
Fault
1Reset operation
countermeasures
Fault name
Communication fault
Panel display
Fault No.16= Err16
1Abnornal communication cable
2Wrongly set communication expansion card P0.28
Fault investigation
3Wrongly set communication parameter PD group
4Position machine operation anomalies
1Check the communication cable
Fault
2Set communication expansion card type correctly
countermeasures
3Set communication parameter correctly
4Check position machine cable
Fault name
Contactor fault
Panel display
Fault No.17= Err17
1Input phase lack
Fault investigation
2Drive board , contactor anomalies
Fault
1Eliminate external loop faults
countermeasures
2Replace driver, power- supply board or contactor
Fault name
Current inspection fault
Panel display
Fault No.18= Err18
1Drive board anomalies
Fault investigation
2Hall devices anomalies
Fault
1Replace drive board
countermeasures
2Replace hall devices
Fault name
Motor tuning fault
Panel display
Fault No.19= Err19
1Parameter identification process overtime
Fault investigation
2Wrongly set motor parameters
Fault
1Check wire between inverter and motor
countermeasures
2Set motor parameters correctly according to the nameplate
Fault name
Encoder /PG card fault
Panel display
Fault No.20= Err20
1Encoder anomalies
2PG card anomalies
Fault investigation
3Encoder type mismatch
4Encoder connections fault
Fault
1Replace encoder
143
countermeasures
2Replace PG card
3Set motor encoder type correctly
4Eliminate circuit faults
Fault name
EEPROM read & write fault
Panel display
Fault No.21= Err21
Fault investigation
1EEPROM chip damage
Fault
1Replace main control board
countermeasures
Fault name
Inverter hardware fault
Panel display
Fault No.22= Err22
1Presence of overvoltage
Fault investigation
2Presence of overcurrent
Fault
1Treat according to overvoltage fault
countermeasures
2Treat according to overcurrent fault
Fault name
Short circuit to ground fault
Panel display
Fault No.23= Err23
Fault investigation
1Motor short circuit to ground
Fault
1Replace cable or motor
countermeasures
Fault name
Total running time arrival fault
Panel display
Fault No.26= Err26
Fault investigation
1Total running time arrive the set value
Fault
1Clear record information using parameter initialization function
countermeasures
Fault name
User-defined fault 1
Panel display
Fault No.27= Err27
1Input user-defined fault 1 signal through multi-function terminal DI
Fault investigation
2Input user-defined fault 1 signal through virtual IO function
Fault
1Reset operation
countermeasures
Fault name
User-defined fault 2
Panel display
Fault No.28= Err28
1Input user-defined fault 2 signal through multi-function terminal DI
Fault investigation
2Input user-defined fault 2 signal through virtual IO function
Fault
1Reset operation
countermeasures
Fault name
Total power-on time arrival fault
144
Panel display
Fault No.29= Err29
Fault investigation
1Total power-on time arrive the set value
Fault
1Clear record information using parameter initialization function
countermeasures
Fault name
Load off fault
Panel display
Fault No.30= Err30
Fault investigation
1Inverter running current less than P9.64
Fault
1Confirm whether load off or P9.64, P9.65parameter settings is
countermeasures
inaccordance with the actual operating condition
Fault name
PID feedback loss during operation fault
Panel display
Fault No.31= Err31
Fault investigation
1PID feedback less than PA.26 set value
Fault
1Check PID feedback signal or set PA.26 to a proper value
countermeasures
Fault name
Each wave current limiting fault
Panel display
Fault No.40= Err40
1Excessive load or motor stall
Fault investigation
2Small type selection of inverter.
Fault
1Reduce the load and check the motor and mechanical condition
countermeasures
2Choose inverter of greater power level
Fault name
Motor switching fault
Panel display
Fault No.41= Err41
Fault investigation
1Change current motor selection during inverter operation
Fault
1Switch the motor after inverter stopped.
countermeasures
Fault name
Excessive speed deviation fautl
Panel display
Fault No.42= Err42
1Improper set inspection parameters P9.69P9.60
Fault investigation
2Wrongly set encoder parameters
3No parameter identification
1Set inspection parameters properly according to actual situation
Fault
2Set motor encoder parameters correctly
countermeasures
3Motor parameter identification
Fault name
Motor overspeed fault
Panel display
Fault No.43= Err43
1No parameter identification
Fault investigation
2Wrongly set encoder parameters
3Improper set inspection parameters P9.69P9.60
145
1Motor parameter identification
Fault
2Set motor encoder parameters correctly
countermeasures
3Set inspection parameters properly according to actual situation
Fault name
Motor overtemperature fault
Panel display
Fault No.45= Err45
1Temperature sensor wiring loose
Fault investigation
2Motor overtemperature
Fault
1Check sensor wiring and eliminate fault
countermeasures
2Reduced carrier frequency or take other cooling measures for the motor
Fault name
Initial position fault
Panel display
Fault No.51= Err51
Fault investigation
1Excessive deviation between motor parameters and the paractical value
Fault
1Reconfirm motor parameter settings, pay attention to the rated current
countermeasures
value
6.2 Common fault and solutions
During the inverter using process, the following faults may occur. Please conduct simple
fault analysis by referring to the methods below
Fault
No.
Possible Cause
Solution
Phenomenon
Abnormal
input
power
supply,switch power supply
fault of driven board, rectifier
bridge damage, inverter
Check inputpower supply, bus voltage,
No display or error codes
1
buffer resistance damage,
re-plug
26
core
cable,
occur upon power-on
control board/keyboard fault,
consultthemanufacturer
control
board/driven
board/keyboard
disconnection
Poor contact between driven
board and control board,
device damage on control
Re-plug 26 core cable,
2
Display“510” upon power-on
board, motor or motor cable
consult the manufacturer
short circuited, hall fault, grid
undervoltage
The motor or the output line
Measure the insulationof the motor and
“Error 23=Err23” alarming
is short circuited to the
3
output line with magneto-ohmmeter,
upon power on
earth
the inverter is
consult themanufacturer.
damaged.
The inverter displays
normally upon power-on,
The fan is either damaged or
Replace the fan,exclude external short-
4
but “510” is displayed upon
blocked,
peripheral
circuit fault
running and stops
controlterminalshortcircuited
immediately
The carrier frequency is set too
Frequent fault
Replace the fan,clean air duct, reduce
high, the fan is damaged or the
5
reportERR14=Err14(module
carrier
air duct is blocked, inverter
overheating)
frequency(P0.15) ,consultmanufacturer.
internal components damaged
Motor no rotating after
Motor or motor cable,
Replace the motor orremove the
6
inverter power-on
wrongly set inverter
mechanical fault, check and reset the
146
parameters(motor
parameters, confirm connection between
parameter), poor contact
inverter and motor
between driven board and
control board, driven board
fault
Wrongly set inverter
Check and reset the P4relevant
parameters, wrong external
parameters,reconnect cables, reconfirm
7
DI terminal invalid
signal, SP and +24V jumper
PLC and +24V jumper, consultthe
loosening, control board fault
manufacturer.
Encoder fault; PG card fault;
Closed loop vector control,
drive board fault; encoder
Replace encoder&reconfirm connections;
8
motor speed cannot
wrong connection or poor
replace PG card; consultmanufacturer.
ascend
contact
The inverter frequently
Motor wrongly set
Reset motor parameters or motor tuning,
9
reports over current fault &
parameters,improper
set proper
over voltage fault
acc./dec. time, load fluctuation
acc./dec.time,consultmanufacturer.
Caution
After power off and within 5 minutes of charging indicator light(CHARGE)out , please do
not touch any spare parts inside the machine. The operator must use instrument to confirm
capacitor discharge is comleted, then could implement machine operation, or there may be
electric shock risk!
Please do not touch the printed circuit board and IGBT etc internal device without
electrostatic prevention measures. Or it could lead to the damage of components.
147
Section VII. Inspection & Maintenance
7.1 Inspection and Maintenance
Under normal working conditions, in addition to daily inspection, the frequency converter
should be subject to regular inspection (for example inspection for overhaul or as specified but
at an interval of at most six months). Please refer to the following table in order to prevent faults.
Daily
Regular
Check item
Check details
Method
Criterion
LED display
If any abnormal display
Visual check
As per use state
If any abnormal noise or
Fan
Visual and audible check
No anomalies
vibration
Surrounding
Temperature, humidity, dust
Visual\audible\sensory
As per 2-1 item
conditions
content, harmful gas, etc.
check
Input output
If any abnormal input, output
Measure R, S, T and
As per standard
voltage
voltage
U, V, W terminals
specifications
Fasteners whether loose, if
any signs showing overheat,
Check visually, tighten
Main circuit
discharging, or too high dust
the fastenings, and clean
No anomalies
content, or the air piping is
the related parts
blocked
Electrolytic
If any abnormal appearance
Check visually
No anomalies
capacitor
Current-conducting
Loose or not
Check visually
No anomalies
leads or blocks
Tighten the loose
Terminals
If the screws or bolts loose
No anomalies
screws or bolts
“√” means need daily check or regularly check.
For inspection,do not disassemble or shake the parts without reason, or pull off the plug-in-
parts at random. Otherwise, the unit will not operate normally, or can not enter the mode of fault
display, or causes faults of components or even parts of the main switch components IGBT
module is damaged.
When needing measurement, the user should note that much different results will be gained
possibly if the measuring is performed with different instruments. It is recommended that the
input voltage be measured with pointer-type voltmeter, output voltage with rectification voltmeter,
input and output current with tong-test ammeter, and power with electrically-driven wattmeter.
148
7.2 Regular replacement of the device
In order to ensure the operation reliability of the frequency converter, in addition to regular
maintenance and inspection, all the parts suffering long-term mechanical wear should be
replaced at a regular interval, which includes all cooling fans and the filtering capacitors of main
circuits for energy buffer and interchange and PCBs. For continuous use under normal
conditions, these parts can be replaced according to the following table and the operating
environment, loads and the current state of frequency converter.
Part name
Standard replacement years
Cooling fan
1~3 years
Filtering capacitor
4~5 years
PCB
5~8 years
(printed circuit board)
7.3 Storage
The following actions must be taken if the frequency converter is not put into use
immediately after delivery to the user and need to keep well for the time being or stored for a
long time
Stored in a dry and adequately-ventilated place without dust and metal powder at the
temperature specified in the specifications.
If the frequency converter is not put into use after one year, a charge test should be made,
so as to resume the performance of the filtering capacitor of main circuit in it. For charging,
a voltage regulator should be used to slowly increase the input voltage of the frequency
converter until it reaches the rating, and the charge should last more than 1~2 hours. This
test should be made at least once a year.
Don’t perform breakdown test at random, for this test will cause shorter life of the frequency
converter. The insulation test must be performed after the insulation resistance is measured
with a 500-volt mega ohm and this value must not be less than 4MΩ.
7.4 Measuring and Judgment
If the current is measured with the general instrument, imbalance will exists for the current
at the input terminal. Generally, differing by not more than 10% is normal. If it differs by 30%,
inform the factory to replace the rectification bridge, or check if the error of three-phase
input voltage is above 5V.
If the three-phase output voltage is measured with a general multi-meter, the read data is
not accurate due to the interference of carrier frequency and only for reference.
7.5 Safety Precaution
Only specially trained persons are allowed to disassembly,replace the drive components.
Before the inspection and maintenance,inverter must be confirmed at least 5 minutes after
149
power off or charged(CHARGE) light is off,otherwise there is risk of electric shock.
Avoid metal parts leaving in the drive, or it may result in equipment damage.
150
Appendix I H5RS485 Card & RS485Communication Protocol
I.1 H5RS485 card
H5RS485 card produced by HNC is used with HV590L series inverter as RS485
communication card. It contains the following resources
Table 2Jumper description
Jumper number
Description
J1
SP1 connection mode selection
J2
RS485 Termination resistor selection
I.2 Communication protocol
I.2.1 Protocol content
The serial communication protocol defines the information content and format of the
use of the transmission in serial communication. Including the host polling (or broadcast)
formathost encoding methods.Concent including require action of the function code,
data transmission and error checking and so on. Slave machine's response is the same
structure, including action confirmation, return data and error checking. Slave error
occurred when receiving information, or can not do what the host request action, it will
organize a fault messageas the response back to the host computer.
Application mode
The inverter accessing with “ single main multi-slave” PC/PLC control network which
equipped with RS232/RS485 bus.
Bus structure
(1) Interface mode
RS232/RS485 hardware interface
(2) Transmission mode
Asynchronous serial, half-duplex transmission. At the same time host and slave
computer can only permit one to send data while the other can only receive data. Data in
the process of serial asynchronous communication is in the message format and sent one
frame by one frame.
(3) Topological mode
In single-master system, the setup range of slave address is 1 to 247. Zero refers to
broadcast communication address. The address of slave must is exclusive in the network.
That is one condition of one slave machine.
I.3 Protocol Description
HV590L series inverter communication protocol is an asynchronous serial master-slave
Modbus communication protocol, only one device in the network
(master) to establish
protocol (known as the "query / command"). Other device (slave) can only provide data
response to the host query / command, or make the appropriate action according to the
148
host query
/ command. Host refers to a personal computer
(PC), industrial control
equipment, or programmable logic controller
(PLC), etc. The slave indicates HV590L
inverter. Host can not only communicate separately with the slave, but also broadcast
messages tothe lower machine. For separate access to the host query / command, the
slave should return a message (called the response), and for broadcast information issued
by host machine , feedback needs not to be responded to the host.
Communication data structure HV590L series inverter Modbus protocol communication
data format is as follows using RTU mode, messages are sent at least at interval of 3.5
bytes times pause. In a variety of bytes in the network baud rate of time, this could be most
easily achieved (see below T1-T2-T3-T4 shown). The transmission of a do main is the
device address.
Transmission characters are hexadecimal 0...9, A...F. Network equipment continue to
detect the network bus, including a pause interval of time. When the first field (the address
field) is received, each device decodes it to determine whether sent to their own. At least
3.5 bytes times pause after the last transmitted character, a calibration of the end of the
message. A new message may start after this pause.
The entire message frame must be used as a continuous stream. If the pause time
frame prior to the completion of more than 1.5 byte times, the receiving device will refresh
the incomplete message and assumes thatthe nextbytewill be the address field ofa
newmessage. Similarly, if a new message starts in less than 3.5 bytes times following the
previous message, the receiving device will consider it a continuationof thepreviousmessage.
Thiswillsetanerror,
asthevaluein
thefinalCRCfieldwillnotbevalidforthecombinedmessages.A
typical message frame is shownbelow.
RTU frame format
START
3.5-character time
Slave address ADDR
Communication address1~247
Command code CMD
03Read slaveparameters06Writeslaveparameters
DATA(N-1)
DATA(N-2)
Function code parameter address,function code parameter
………………………
number,function code parameter value,etc.
DATA0
CRC CHK loworder
Detection valueCRC value
CRC CHK highorder
END
Atleast 3.5-character time
CMD(command instructions) and DATA(material words description)
Commandcode03HreadsNwords(Thereare12characterscanberead atmost). For example
the inverter start address F0.02 of the slave machine address 01 continuously reads two
consecutive values.
Host command
ADR
01H
CMD
03H
149
Start address highorder
F0H
Start address loworder
02H
Register number highorder
00H
Register number loworder
02H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
Slave response
PD.05=0
ADR
01H
CMD
03H
Byte number high order
00H
Byte number low order
04H
Data P002H high order
00H
Data P002H low order
00H
Data P003H high order
01H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
PD.05=1
ADR
01H
CMD
03H
Byte number
04H
Data F002H high order
00H
Data F002H low order
00H
Data F003H high order
00H
Data F003H low order
01H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
Command code06H write a word
For example Write 5000(1388H) into F00AH which slave address is 02H.
Master command information
ADR
02H
CMD
06H
Data address high order
F0H
Data address low order
0AH
Data content high order
13H
Data content low order
88H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
150
Slave response
ADR
02H
CMD
06H
Data address high order
F0H
Data address low order
0AH
Data content high order
13H
Data content low order
88H
CRC CHK low order
CRC CHK values to be calculated
CRC CHK high order
I.4 Cyclical Redundancy Check
Cyclical Redundancy Check—CRC modeCRC(Cyclical Redundancy Check) is in RTU
frame format, message contains an error-checking field that is based on a CRC method. The
CRC field checks the contents of the entire message. The CRC field is two bytes, containing a
16-bit binary value. The CRC value is calculated by the transmitting device, which appends the
CRC to the message. The receiving device recalculates a CRC during receipt of the message,
and compares the calculated value to the actual value it received in the CRC field. If the two
values are not equal, an error results. The CRC is started by 0xFFFF. Then a process begins of
applying successive 8-bit bytes of the message to the current contents of the register. Only the
eight bits of data in each character are used for generating the CRC. Start and stop bits, and the
parity bit, do not apply to the CRC.
During generation of the CRC, each eight-bit character is exclusive XOR with the register
contents. Then the result is shifted in the direction of the least significant bit (LSB), with a ZERO
filled into the most significant bit (MSB) position. The LSB extracted and examined. If the LSB
was 1, the register then exclusive XOR with a preset, fixed value. If the LSB was 0, no exclusive
XOR takes place. This process is repeated until 8 shifts have been performed. After the last (8)
shift, the next eight-bit byte is exclusive XOR with the register’s current value, and the process
repeats for 8 more shifts as described above. The final contents of the register, after all the
bytes of the message have been applied, is the CRC value.
When CRC appended to the message, the low byte is appended first, and then the high
byte.
CRC calculation program
unsigned int cal_crc16
(unsigned char *data, unsigned int length)
{
unsigned int i,crc_result=0xffff;
while(length--)
{
crc_result^=*data++;
for(i=0;i<8;i++)
{
if(crc_result&0x01)
151
crc_result=(crc_result>>1)^0xa001;
else
crc_result=crc_result>>1;
}
}
crc_result=((crc_result&0xff)<<8)|(crc_result>>8);
return(crc_result);
152
I.5 Communication parameter address
The chapter is about communication contents, it’s used to control the inverter operation, the
status of the inverter and related parameter setup. Read and write functioncode parameters
(Some function codesare not able to be changed, only for the manufacturer use.). The mark
rules of function code parameters address
The group number and mark of function codesare parameter address for indication rules.
High byteF0~FF(P group), A0~AF(A group), 70~F(U group)Low byte00~FF
For example P3.12, the address indicates F30C
Caution
Group PF Parameters could not be read or be modified.
Group U Parameters could be read but not be modified.
Some parameters can not be changed during operation, some parameters regardless of
the kind of state the inverter in, the parameters can not be changed. Change the function code
parameters, pay attention to the scope of the parameters, units, and relative instructions.
Besides, if EEPROM is frequently stored, it will reduce the service life of EEPROM. In some
communication mode, function code needto be stored as long as changing the RAM value.
Group P to achieve this function, change high order F of the function code address into 0.
Group A to achieve this function, change high order A of the function code address to be 4.
Corresponding function code address are indicated below
High byte 00~0F(P group), 40~4F(A group)Low byte 00~FF
For example
Function code P3.12 can not be stored into EEPROM, address indicates to be
030C,function code A0-05 can not be stored in EEPROM, address indicates to be 4005This
address can only act writing RAM, it can not act reading, when act reading, it is invalid address.
For all parameters, command code 07H can be used to achieve this function.
Stop/running parameter
Parameter addr.
Parameter description
1000
* Communication setup value(-10000~10000)(Decimal)
1001
Running frequency
1002
Bus voltage
1003
Output voltage
1004
Output current
1005
Output power
1006
Output torque
1007
Running speed
1008
DI input status
1009
DO output status
100A
AI1voltage
100B
AI2 voltage
153
100C
AI3 voltage
100D
Counting value input
100E
Length value input
100F
Load speed
1010
PID setup
1011
PID feedback
1012
PLC process
1013
PULSE input pulse frequency, unit 0.01kHz
1014
Feedback speed, unit 0.1Hz
1015
Rest running time
1016
AI1 voltage before correction
1017
AI2 voltage before correction
1018
AI3 voltage before correction
1019
Line speed
101A
Current power on time
101B
Current running time
101C
PULSE input pulse frequency, unit 1Hz
101D
Communication setup value
101E
Actual feedback speed
101F
Main frequency X display
1020
Auxiliary frequency Y display
Caution
The communication setup value is percentage of the relative value, 10000 corresponds
to
100.00% -10000 correspondsto
-100.00%.For data of dimensional frequency,the
percentage value is the percentage of the maximum frequency.For data of dimensional
torque, the percentage is P2.10, A2.48, A3.48, A4.48
(Torque upper digital setup,
corresponding to the first, second, third, fourth motor).
Control command input to the inverter (write-only)
Command word address
Command function
0001Forward operation
0002Reverse operation
0003Forward jog
2000
0004Reverse jog
0005Free stop
0006Speed-Down stop
0007Fault reset
154
Read inverter status(read-only)
Status word address
Status word function
0001Forward operation
3000
0002Reverse operation
0003Stop
Parameters lock password check(if the return is the 8888H, it indicates the password
checksum pass)
Password address
Contents of input password
1F00
*****
Digital output terminal control(write-only)
Command address
Command content
BIT0DO1 Output control
BIT1DO2 Output control
BIT2 RELAY1 Output control
BIT3RELAY2 Output control
BIT4Y1R Output control
2001
BIT5VY1
BIT6VY2
BIT7VY3
BIT8VY4
BIT9VY5
Analog output AO1 control(write-only)
Command address
Command content
2002
0~7FFF indicates 0~100
Analog output AO2control(write-only)
Command address
Command content
2003
0~7FFFindicates 0~100
(PULSE)output control (write-only)
Command address
Command content
2004
0~7FFFindicates 0~100
Inverter fault description
Inverter fault address
Inverter fault information
0000No fault
8000
0001Reserved
0002Speed-up over current
155
0003Speed-down over current
0004Constant speed over current
0005Speed-up over voltage
0006Speed-DOWN over voltage
0007Constant speed over voltage
0008Buffer resistance overload fault
0009Under-voltage fault
000AInverter overload
000BMotor overload
000CInput phase lost
000DOutput phase lost
000EModule overheating
000FExternal fault
0010Communication fault
0011Contactor fault
0012Current detection fault
0013Motor tuning fault
0014Encoder/PG card fault
0015Parameter read and write fault
0016Inverter hardware fault
0017Motor earthing short-circuit fault
0018Reserved
0019Reserved
001ARunning time arrive fault
001BUser defined fault 1
001CUser defined fault 2
001DPower on time arrive fault
001ELoad off
001FPID feedback lost during operation
0028Fast current limit timeout fault
0029Motor shifting fault during operation
002AExcessive speed deviation
002BMotor over speed
002DMotor over-temperature
005AEncoder line number setup fault
005BEncoder not connected
005CInitial position error
005ESpeed feedback fault
Communication fault information describing data (fault code)
Communication fault address
Fault function description
0000No fault
0001Password error
0002Command code error
0003CRC check error
8001
0004Invalid address
0005Invalid parameter
0006Parameter change invalid
0007The system is locked
0008Operating EEPROM
Pd group communication parameters description
Baud rate
Factory default value
6005
1 bitMODUBS baud rate
Pd.00
0300BPS
1600BPS
Setup range
21200BPS
32400BPS
44800BPS
59600BPS
619200BPS
738400BPS
156

 

 

 

 

 

 

 

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