Kawasaki Ninja 300 / Ninja 300 ABS Motorcycle. Service Manual (2013) - page 15
14-10 STEERING
Handlebar
Handlebar Removal
•
Remove:
Left Switch Housing [A]
Handlebar Weight [B]
Left Handlebar Grip [C]
Clutch Lever Clamp Bolt [D]
Clutch Lever Assembly [E]
Caps [F] and Bolts
Left Handlebar [G]
•
Remove:
Front Master Cylinder [A] (see Front Master Cylinder Re-
moval in the Brakes chapter)
Right Switch Housing [B]
Handlebar Weight [C]
Throttle Grip [D]
Caps [E] and Bolts
Right Handlebar [F]
Handlebar Installation
•
Tighten:
Torque - Handlebar Mounting Bolts: 25 N·m (2.5 kgf·m, 18
ft·lb)
•
Install the clutch lever (see Clutch Lever Installation in the
Clutch chapter).
•
Apply adhesive cement to the inside of the left handlebar
grip, and install it.
•
Apply a non-permanent locking agent to the left handlebar
weight screw, and tighten it.
•
Install the left switch housing.
○
Fit the projection [A] into a hole [B] in the handlebar.
•
Tighten:
Torque - Switch Housing Screws: 3.5 N·m (0.36 kgf·m, 31
in·lb)
•
Install:
Throttle Grip
Throttle Cable Tips [A]
Right Switch Housing
○
Fit the projection [B] into a hole [C] in the handlebar.
•
Tighten:
Torque - Switch Housing Screws: 3.5 N·m (0.36 kgf·m, 31
in·lb)
•
Apply a non-permanent locking agent to the right handle-
bar weight screw, and tighten it.
•
Install the front brake master cylinder (see Front Master
Cylinder Installation in the Brakes chapter).
•
Push the caps into the handlebar mounting bolts.