Suzuki Grand Vitara JB416 / JB420. Manual - part 7

0A-9 General Information: 

1

2

3

4

7

7

6

8

5

I5JB0A010009-03

1. Air bag label on driver air bag (inflator) module

4. Air bag label on passenger air bag (inflator) module 7. Air bag label on side air bag module

2. Air bag label on contact coil assembly

5. Air bag label on SDM

8. Air bag label on curtain air bag module

3. Air bag label on steering column cover

6. Pretensioner label on seat belt pretensioner

Maintenance and Lubrication:  0B-1

General Information

Maintenance and Lubrication

Precautions

Precautions for Maintenance and Lubrication

S5JB0A0200001

Air Bag Warning
Refer to “Air Bag Warning in Section 00”.

Scheduled Maintenance

Maintenance Schedule under Normal Driving Conditions

S5JB0A0205001

NOTE

• This interval should be judged by odometer reading or months, whichever comes first.
• This table includes service as scheduled up to 90,000 km (54,000 miles) mileage. Beyond 90,000 km 

(54,000 miles), carry out the same services at the same intervals respectively.

 

Interval

Km (x 1,000)

15

30

45

60

75

90

Miles (x 1,000)

9

18

27

36

45

54

Months

12

24

36

48

60

72

Engine
Accessory drive belt (I: ), R: ))

—

—

I

—

—

R

Valve lash (clearance) (I: ))

—

I

—

I

—

I

Engine oil and oil filter (R: ))

R

R

R

R

R

R

Engine coolant (R: ))

—

—

R

—

—

R

Exhaust system (I: ))

—

I

—

I

—

I

Ignition system

*Spark plugs (R: ))

When unleaded 

fuel is used

Vehicle with A/F 

sensor

Nickel Plug

—

—

R

—

—

R

Iridium Plug
(Highly recommended)

Replace every 105,000 km 
(63,000 miles) or 84 months

Vehicle without A/

F sensor

Nickel Plug

—

R

—

R

—

R

Iridium Plug

—

—

—

R

—

—

When leaded fuel is used, refer to “Maintenance Recommended under Severe Driving 
Conditions”.

Fuel system

Air cleaner filter (I: ), R: ))

Paved-road

I

I

R

I

I

R

Dusty conditions

Refer to “Maintenance 
Recommended under Severe 
Driving Conditions”.

Fuel lines and connections (I: ))

—

I

—

I

—

I

Fuel filter (R: ))

Replace every 105,000 km 
(63,000 miles)

Fuel tank (I: ))

—

—

I

—

—

I

Emission control system
Crankcase ventilation hoses and connections (vehicle without A/F sensor) (I: ))

—

—

I

—

—

I

*PCV valve (I: ))

Vehicle with A/F sensor

—

—

—

—

—

I

Vehicle without A/F sensor

—

—

I

—

—

I

*Fuel evaporative emission control 
system (I: ))

Vehicle with A/F sensor

—

—

—

—

—

I

Vehicle without A/F sensor

—

I

—

I

—

I

Brake
Brake discs and pads (thickness, wear, damage) (I: ))

I

I

I

I

I

I

Brake drums and shoes (wear, damage) (I: ))

—

I

—

I

—

I

Brake hoses and pipes (leakage, damage, clamp) (I: ))

—

I

—

I

—

I

Brake fluid (R: ))

—

R

—

R

—

R

Brake lever and cable (damage, stroke, operation) (I: ))

Inspect at first 15,000 km (9,000 
miles only)

Chassis and body

0B-2 Maintenance and Lubrication: 

NOTE

• “R”: Replace or change
• “I”: Inspect and correct, replace or lubricate if necessary
• For Sweden, items with asterisk (*) should be performed by odometer reading only.
• For spark plugs, replace every 50,000 km if the local law requires.
• Nickel spark plug: BKR6E-11 (NGK) or K20PR-U11 (DENSO)
• Iridium spark plug: IFR6J11 (NGK) for M16 engine, IFR5J11 (NGK) for J20 engine

 

Maintenance Recommended under Severe Driving Conditions

S5JB0A0205003

If the vehicle is usually used under the conditions corresponding to any severe condition code, IT IS RECOMMENDED 
that applicable maintenance operation be performed at the particular interval as shown in the following table.
Severe condition code: 
A: Repeated short trips
B: Driving on rough and/or muddy roads
C: Driving on dusty roads
D: Driving in extremely cold weather and/or salted roads
E: Repeated short trips in extremely cold weather
F: Leaded fuel use
G: – – – – – – – –
H: Towing a trailer (if admitted)

Clutch (fluid leakage, level) (I: ))

—

I

—

I

—

I

Tires (wear, damage, rotation) / wheels (damage) (I: ) /))

I

I

I

I

I

I

Suspension system (tightness, damage, rattle, breakage) (I: ))

—

I

—

I

—

I

Steering system (tightness, damage, breakage, rattle) (I: ))

—

I

—

I

—

I

Drive shaft (axle) boots / Propeller shafts (I: ))

—

—

I

—

—

I

Manual transmission oil (leakage, level) (I: ) 1st 15,000 km only) (R: ))

I

—

R

—

—

R

Automatic transmission fluid

Fluid level (I: ))

—

I

—

I

—

I

Fluid change (R: ))

Replace every 165,000 km 
(99,000 miles)

Fluid hose (I: ))

—

—

—

I

—

—

Transfer oil (leakage, level) (I: ))

I

—

I

—

I

—

Differential oil (leakage, level) (R: ) 1st 15,000 km only) (I: ))

R  or  I

—

I

—

I

—

Power steering (if equipped) (I: ))

I

I

I

I

I

I

All latches, hinges and locks (I: ))

—

I

—

I

—

I

HVAC air filter (if equipped) (I: )) (R: ))

—

I

R

—

I

R

Interval

Km (x 1,000)

15

30

45

60

75

90

Miles (x 1,000)

9

18

27

36

45

54

Months

12

24

36

48

60

72

Maintenance and Lubrication:  0B-3

NOTE

• “I”: Inspect and correct or replace if necessary.
• “R”: Replace or change.
• “T”: Tighten to specified torque.
• *1: Inspect more frequently if the vehicle is used under dusty conditions.
• *2: Clean more frequently if the air flow from air conditioning decreases.

 

Severe 

Condition Code

Maintenance

Maintenance 

Operation

Maintenance Interval

– B C D – – – – Engine accessory drive belt

)

I

Every 15,000 km 
(9,000 miles) or 12 months

)

R

Every 45,000 km 
(27,000 miles) or 36 months

A – C D E F – H Engine oil and oil filter

)

R

Every 7,500 km 
(4,500 miles) or 6 months

– B – – – – – – Exhaust pipe mountings

)

I

Every 15,000 km 
(9,000 miles) or 12 months

– B – – – – – – Suspension bolts and nuts

)

T

Every 15,000 km 
(9,000 miles) or 12 months

– – C – – – – – Air cleaner filter *1

)

I

Every 2,500 km 
(1,500 miles)

)

R

Every 30,000 km 
(18,000 miles) or 24 months

A B C – E F – H Spark plugs

Nickel plug

)

R

Every 10,000 km 
(6,000 miles) or 8 months

Iridium plug
(Highly recommended)

Every 30,000 km 
(18,000 miles) or 24 months

– B C D – – – H Wheel bearings

)

I

Every 15,000 km 
(9,000 miles) or 12 months

– B – D E – – H Drive shaft boots and propeller shafts

)

I

Every 15,000 km 
(9,000 miles) or 12 months

– B – – E – – H

Manual transmission oil / Transfer oil / 
Differential oil

)

/)

R

First time only: 
15,000 km 
(9,000 miles) or 12 months
Second time and after:
Every 30,000 km (18,000 miles) 
or 24 months reckoning from 0 
km (0 mile) or 0 month

– B – – E – – H Automatic transmission fluid

)

R

Every 30,000 km 
(18,000 miles) or 24 months

– – C D – – – – HVAC air filter (if equipped) *2

)

I

Every 15,000 km 
(9,000 miles) or 12 months

)

R

Every 45,000 km 
(27,000 miles) or 36 months