Nissan Versa Sedan. Manual - part 785

TM-46

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

37. Install adapter plate (1), bushing (2), and 5th input gear (3) to

input shaft.

CAUTION:

Be careful with the orientation of adapter plate.

38. Install 5th-reverse synchronizer hub, 5th-reverse coupling sleeve, and 5th-reverse shift fork.
a. Apply gear oil to 5th-reverse baulk ring.
b. Install 5th-reverse baulk ring (1) to 5th input gear.

CAUTION:

Be careful with the orientation of 5th-reverse baulk ring.

c.

Install synchronizer levers (2) to 5th-reverse synchronizer hub

(3).

CAUTION:

• Replace 5th-reverse synchronizer hub and 5th-reverse

coupling sleeve as a set.

• Be careful with the orientation of synchronizer lever.

d. Install 5th-reverse synchronizer hub assembly and lock washer to input shaft.

CAUTION:

• Be careful with the orientation of 5th-reverse synchro-

nizer hub.

• Do not allow synchronizer lever (1) to overlap 5th-reverse

baulk ring protrusion (A).

: Transaxle case side

PCIB1555E

: 5th-reverse synchronizer hub side

: 5th input gear side

JPDIC0421ZZ

PCIB1556E

(2)

: 5th-reverse baulk ring

(3)

: 5th-reverse synchronizer hub

JPDIC0408ZZ

TRANSAXLE ASSEMBLY

TM-47

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and

then install them to 5th-reverse fork rod and input shaft.

CAUTION:

Do not reuse nut.

CAUTION:

• Be careful with the orientation of 5th-reverse coupling

sleeve.

• Replace 5th-reverse synchronizer hub and 5th-reverse

coupling sleeve as a set.

• Replace 5th-reverse shift fork and 5th-reverse fork rod as

a set.

f.

Check that the shifter lever A is in the 3rd position. Press 5th-

reverse shift fork (1) and move shifter lever A to 5th gear.

g. Tighten bolt (B) to the specified torque.
h. Tighten nut (C) to the specified torque.

CAUTION:

Do not reuse nut.

i.

Install retaining pin to 5th-reverse shift fork, using suitable tool.

CAUTION:

Do not reuse retaining pin.

39. Move shifter lever A (1) to the neutral position.
40. Install O-ring to rear housing.

CAUTION:

Do not reuse O-ring.

(A)

: Suitable tool

(B)

: Bolt

(C)

: Nut

JPDIC0532ZZ

: 5th input gear side

JPDIC0409ZZ

(A)

: Suitable tool

JPDIC0532ZZ

SCIA7130E

TM-48

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

41. Install rear housing to transaxle case, and tighten bolts (

) to

the specified torque.

CAUTION:

• Do not reuse O-ring.

• Do not pinch O-ring when installing rear housing.

42. Install drain plug.
a. Install gasket to drain plug.

CAUTION:

Do not reuse gasket.

b. Install drain plug to clutch housing, using suitable tool.
c.

Tighten drain plug to the specified torque.

43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case.

CAUTION:

Do not reuse gasket.

b. Tighten filler plug to the specified torque.

CAUTION:

Fill with gear oil before tightening filler plug to the specified torque.

Inspection

INFOID:0000000009267799

INSPECTION AFTER DISASSEMBLY

Check contact surface and sliding surface of fork rod and shift fork

for excessive wear, uneven wear, and damage. Replace if neces-

sary.

PCIB1558E

PCIB1571E

INPUT SHAFT AND GEAR

TM-49

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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INPUT SHAFT AND GEAR

Exploded View

INFOID:0000000009267800

Disassembly

INFOID:0000000009267801

Refer to 

TM-34, "Disassembly"

 for disassembly procedure.

Assembly

INFOID:0000000009267802

Refer to 

TM-40, "Assembly"

 for assembly procedure.

Inspection

INFOID:0000000009267803

INSPECTION AFTER DISASSEMBLY

Input Shaft and Gear

1.

Input shaft front bearing

2.

Input shaft

3.

Snap ring

4.

Input shaft rear bearing

5.

Adapter plate

6.

Bushing

7.

5th input gear

8.

5th-reverse baulk ring

9.

Synchronizer lever

10. 5th-reverse synchronizer hub

11. 5th-reverse coupling sleeve

12. Lock washer

13. Retaining pin

14. Reverse gear

: Apply gear oil.

: Replace the parts as a set.

JPDIC0820GB