Iveco Daily. Manual - part 240

 

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Iveco Daily. Manual - part 240

 

 

40

REAR AXLES 450311/1 - 450511

D

AILY

Base - May 2004

Type of rear axle:

450311/1

450511

Simple reduction type

450311/1

450511

Electric control mechanical differential locking

on request

DIFFERENTIAL UNIT

15/44(1/2.93) - 14/43 (1/3.07) -

13/41 (1/3.15) - 13/43 (1/3.30)

14/47 (1/3 35) 13/47

13/43(1/3.30) - 14/47(1/3.35) -

Reduction bevel gear pair ratio
(No. of teeth: pinion/crown)

- 14/47 (1/3.35) - 13/47

(1/3.61) - 12/47 (1/3.91) -

11/46(1/4.18) - 9/40(1/4.44) -

9/44(1/4.88) - 9/46(1/5.11)

- 9/47(1/5.22) - 8/45(1/5.62) -

7/41(1/5.85)

13/43(1/3.30) 14/47(1/3.35)
13/47(1/3.61) - 12/47(1/3.91) -

11/46(1/4.18) - 9/40(1/4.44) -

9/44(1/4.88) - 9/47(1/5.22) -

8/45(1/5.62)

Bevel pinion bearings

2 with taper rollers

Bevel pinion bearings rolling torque
(lubricated bearings and gaskets)

Nm

New bearings

kgm

1.2

÷ 2.4

0.12

÷ 0.24

Adjustment of pre-load of bevel
pinion bearings

By means of adjustment rings

>

Bevel

pinion

bearing

preload

adjusting ring thickness

1

÷ 1.975 mm

with progression of 0.025 mm.

Temperature of assembly of inner
bearing ring on bevel pinion

80

°C

÷ 90 °C

Position of bevel pinion with
respect to differential casing

By means of adjustment rings

>

Thickness of adjusting ring placed
between bevel pinion bearing and
differential carrier.

1

÷ 1.975 mm

with progression of 0.025 mm.

Bearings for gear housing

2 with taper rollers

Differential casing bearings rolling
torque

Nm

kgm

2

÷ 2.8

0.20

÷ 0.28

Adjustment of differential casing
bearings rolling torque

By means of adjustment rings

>

Differential carrier bearing rolling
torque adjusting ring thickness

1

÷ 1.95 mm

with progression of 0.05 mm.

Clearance between pinion and ring
bevel gear

0.15

÷ 0.20 mm

Adjustment of clearance between
pinion and ring bevel gear

By means of adjustment rings

Clearance between planetary and
crown wheels

0.12

÷ 0.18 mm

REAR AXLES 450311/1 - 450511

41

D

AILY

Type of rear axle:

450311/1

450511

Simple reduction type

450311/1

450511

WHEEL HUBS

Wheel hub bearings

Unit-Bearing

Wheel hub bearings end play

-

Wheel hub bearings rolling torque

Nm

kgm

-
-

Adjustment of wheel hub bearings
end play

Non-adjustable

Tightening to fixing ring nut torque

Rear axle oil

Quantity

Litres

TUTELA W140/M-DA

1.9

Dry rear axle weight :
- With ABS

kg

- Without ABS

kg

154.6

153

- Without ABS

kg

- Max capacity (GRW)

kg

3100

3700

Figure 3

51862

SECTIONAL VIEW OF DIFFERENTIAL

42

REAR AXLES 450311/1 - 450511

D

AILY

Base - May 2004

Figure 4

44588

SECTIONAL VIEW OF REAR AXLE DIFFERENTIAL WITH DIFFERENTIAL LOCKING

REAR AXLES 450311/1 - 450511

43

D

AILY

TIGHTENING TORQUES

COMPONENT

TORQUE

COMPONENT

Nm

kgm

1

Bevel pinion retaining nut

400

÷ 500

40

÷ 50

2

Screw securing half-housing and ring bevel gear

200

÷ 210

20

÷ 21

3

Screw securing mounting for differential locking to the axle housing or securing cover
for differential locking mounting seat cover

21

÷ 25

2.1

÷ 2.5

4

Screw securing gearing inspection cover to the axle housing

21

÷ 26

2.1

÷ 2.6

5

Screw securing caps to axle housing

96

÷ 117

9.6

÷ 1.17

 

 

 

 

 

 

 

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