Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 997

BRAKES  5-59

Important Operations - Removal

11.Cable Assembly ; Rear
When abrasion or wear is evident on edge protector, in must
be replaced with new one.

Important Operations - Installation

13.1st Relay Lever Assembly
Apply grease (BESCO L-2 or equivalent) to the inner and outer
surface of the bushes and cable connecting portions.

12.2nd Relay Lever Assembly with Return Spring
Apply grease (BESCO L-2 or equivalent) to the arrowed portion
in the left figure.

8. Intermediate Cable

After applying grease (BESCO L-2 or equivalent) to the cable
guide, set it to the bracket by striking lightly with a mallet.

5-60  BRAKES

Apply grease (BESCO L-2 or equivalent) to the arrowed portion
in the left figure.

7. Pin with Curved Washer
Apply grease (BESCO L-2 or equivalent) to the circumference
of the pin and joint.

6. Snap pin, with Plain Washer

3. Snap pin, with Plain Washer
Discard the used snap pins and use new parts.

BRAKES  5-61

 

  DISASSEMBLY AND REASSEMBLY

PARKING BRAKE STEM ASSEMBLY

This illustration is based on the LHD model

Disassembly Steps

1. Switch ; parking brake and bolt

▲

2. Cable ; front

▲

3. Switch actuating pin
4. Stem
5. Spring
6. Pole

Reassembly Steps

▲

6. Pole
5. Spring

▲

4. Stem
3. Switch actuating pin

▲

2. Cable ; front
1. Switch ; parking brake and bolt

5-62  BRAKES

Important Operations - Disassembly

2. Cable ; Front
Manually release the lever ratchet and depress the stem until
the cable attachment at the lower end of the stem is visible.
Remove the cable from the stem lower end.

3. Switch Actuating Pin
Align the parking brake switch actuating pin with the hole in the
housing.
Using a flat head punch, drive out the pin.

Important Operations - Reassembly

6. Pole

4. Stem
Before reassembly, apply chassis grease to the arrowed
portion in the left figures.

2. Cable ; Front
Before reassembly, apply chassis grease to the entire inside
surface of the cable boot (arrowed in the left figure)fully.