Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 989

BRAKES  5-27

Lock Nut Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

15- 25 (1.5 - 2.5 / 11 - 18)

d) Install the stop lamp switch.

Note:
Pedal height (L

2

) must be 95 mm (3.7 in.) or more when

applying about 50 kg (110.25 lbs.) of stepping force.

Clearance

Between the Switch Housing and the Brake Pedal (A).

mm(in)

0.5 - 1.0 (0.02 - 0.04)

5-28  BRAKES

FRONT BRAKE ASSEMBLY

 

  REMOVAL AND INSTALLATION

Removal Steps

▲

1. Brake flexible hose

▲

2. Lock bolt

▲

3. Pad assembly with shim
4. Clip ; pad
5. Caliper assembly

▲

6. Support bracket

▲

7. Front hub and disc assembly

Installation Steps

▲

7. Front hub and disc assembly

▲

6. Support bracket
5. Caliper assembly

▲

4. Clip ; pad
3. Pad assembly with shim

▲

2. Lock bolt

▲

1. Brake flexible hose

Important Operations - Removal

1. Brake Flexible hose
Remove the bolt and gasket and disconnect the brake flexible
hose from the caliper.
After disconnecting the flexible hose, cap or tape the openings
to prevent entry of foreign material.

BRAKES  5-29

2. Lock Bolt
Remove the lock bolt from the caliper.

3. Pad Assembly with Shim
Rotate the caliper upward.

Mark the lining locations if they are to be reinstalled.

6. Support Bracket
Take care not to damage the flexible brake hose when
removing the support bracket.

7. Front Hub and Disc Assembly
For the removal procedure, refer to Section 4C "FRONT
WHEEL DRIVE".

5-30  BRAKES

Important Operations - Installation

7. Front Hub and Disc Assembly
For the installation procedure, refer to the front hub and disc
reassembly procedure in Section 4C "FRONT WHEEL DRIVE".

6. Support Bracket

Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

139 - 171 (14.2 - 17.4 / 103 - 126)

Set up the clip and pad before installation of the support racket.

4. Clip ; Pad
Install new parts if necessary.

2. Lock Bolt

Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

27 - 37 (2.8 - 3.8 / 20 - 27)

1. Brake Flexible Hose
Attach the bolt and new gasket
Torque

N

⋅

m(kgf

⋅

m/lb

⋅

ft)

29 -39 (3.0 - 4.0 / 22 - 29)

After installation, bleeding and replenishing procedure must be
performed.
Wipe the circumference of the hose clean.
Note:

•

Always use new gaskets.

•

Be sure to put the hooked edge of the flexible hose end

into the anti-rotation cavity.