Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 976

4C1-74  FRONT WHEEL DRIVE

FRONT PROPELLER SHAFT

 

  REMOVAL AND INSTALLATION

Since the propeller shaft assembly is carefully
balanced, a setting mark should be applied to
the flange before removal to indicate correct
position.

Install the parts by aligning the setting marks
made at removal.

Removal Steps

1. Nut ; differential side
2. Bolt ; transfer side
3. Propeller shaft assembly ; rear side
4. Propeller shaft assembly ; front side

Installation Steps

4. Propeller shaft assembly ; front side

▲

3. Propeller shaft assembly ; rear side

▲

2. Bolt ; transfer side

▲

1. Nut ; differential side

Important Operation - Installation

3. Propeller Shaft Assembly ; Rear Side
Align the indexing marks (about 3 mm dia. punched mark) on
the propeller shaft end and the splined yoke.

FRONT WHEEL DRIVE  4C1-75

2. Bolt ; Transfer Side

Torque

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

Bolt size M10

62.8 

±

 3.9 (6.4 

±

 0.4/46.3 

±

 2.9)

1. Bolt ; Differential Side

Torque

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

Bolt size M8

35.3 

±

 2.9 (3.6 

±

 0.3 / 26 

±

 2.2)

4C1-76  FRONT WHEEL DRIVE

  DISASSEMBLY

Disassembly Steps

1. Snap Ring

▲

2. Needle Roller Bearing
3. Spider

4. Flange Yoke
5. Grease Fitting

Important Operation

2. Needle Roller Bearing

(1) Apply alignment marks (1) on the yokes of the universal

joint, then remove snap ring.

(2) Tap out the needle roller bearing by gently striking the

shoulder of the yoke, using a mallet or a copper hammer.

FRONT WHEEL DRIVE  4C1-77

  INSPECTION AND REPAIR

Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.

Spider

Needle roller bearing

Yoke

Flange

Center bearing

Cushioning rubber

Bracket

Visual Check

Check the following parts for wear, damage or other abnormal
conditions.

Outside Diameter of Spider Pins

TF Side for Type - A and B

mm(in)

Standard

Limit

17.000 (0.669)

16.90 (0.665)

Axle Side for Type - A

mm(in)

Standard

Limit

14.724 (0.580)

14.624 (0.576)

Play in Splines in Normal Direction of

Rotation

Check the amount of play in the sleeve yoke and propeller
shaft splines in the direction of rotation, using a pointed feeler
gauge.

mm(in)

Standard

Limit

0.074 - 0.156

(0.003 - 0.006)

0.3 (0.012)