Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 974

4C1-66  FRONT WHEEL DRIVE

FRONT HUB AND DISC (Manual Locking Hub)

  DISASSEMBLY

Disassembly Steps

▲

1. Bolt
2. Housing assembly
3. Snap ring and shim
4. Body assembly
5. Lock washer

▲

6. Hub nut

▲

7. Hub and disc assembly
8. Outer bearing
9. Oil seal

10. Inner bearing

▲

11. Clutch assembly

12. Snap ring
13. Knob
14. Compression spring
15. Follower

▲

16. Retaining spring

17. Detent ball and spring
18. X-ring
19. Snap ring
20. Inner assembly
21. Snap ring
22. Ring
23. Spacer

FRONT WHEEL DRIVE  4C1-67

Important Operations

1. Bolt
Before removal, shift transfer lever into “2H” position and set
free wheeling hub knob into “FREE” position.

6. Hub Nut
Wrench : 5-8840-2117-0

(J-36827)

Refer to Section 5 “Brake” for disc brake
caliper removal procedure.

7. Hub and Disc Assembly
Before disassembly, remove the disc brake caliper assembly
and hang it on the frame with wires.

11.Clutch Assembly
While pushing follower knob, turn clutch assembly clockwise
and then remove clutch assembly from knob.

16.Retaining Spring
Remove retaining spring from clutch assembly by turning it
counterclockwise.

4C1-68  FRONT WHEEL DRIVE

  INSPECTION AND REPAIR

Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.
For inspection and servicing of disc caliper, and relative parts, refer to Section 5 “Service Brakes”.

•

 Hub

•

 Hub bearing, oil seal

•

 Knuckle spindle

•

 Disc

•

 Caliper

•

 Free wheeling hub parts

(Option)

•

 Clutch, knob, follower, inner, ring and

spring

Visual Check

Check the following parts for wear, damage or other abnormal
conditions.

FRONT WHEEL DRIVE  4C1-69

  REASSEMBLY

Reassembly Steps

▲

1. Spacer
2. Ring
3. Snap ring

▲

4. Inner assembly
5. Snap ring
6. X-ring
7. Detent ball and spring

▲

8. Knob

▲

9. Snap ring

▲

10. Retaining spring

▲

11. Follower

▲

12. Compression spring

▲

13. Clutch assembly

▲

14. Outer bearing

▲

15. Inner bearing

▲

16. Oil seal

▲

17. Hub and disc assembly

▲

18. Hub nut

▲

19. Lock washer

▲

20. Body assembly

▲

21. Snap ring and shims

▲

22. Cover assembly

▲

23. Bolt