Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 881

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 881

 

 

6E–253

3.2L ENGINE DRIVEABILITY AND EMISSIONS

feed circuit through transistors or through either of the
following:

D

Output Driver Module (ODM)

060RW025

ECM Components

The ECM is designed to maintain exhaust emission levels
to government mandated standards while providing
excellent driveability and fuel efficiency.  The ECM
monitors numerous engine and vehicle functions via
electronic sensors such as the throttle position (TP)
sensor, heated oxygen sensor (HO2S), and vehicle
speed sensor (VSS).  The ECM also controls certain
engine operations through the following:

D

Fuel injector control

D

Ignition control module

D

Evaporative emission (EVAP) purge

D

A/C clutch control

ECM Voltage Description

The ECM supplies a buffered voltage to various switches
and sensors.  It can do this because resistance in the
ECM is so high in value that a test light may not illuminate
when connected to the circuit.  An ordinary shop
voltmeter may not give an accurate reading because the
voltmeter input impedance is too low.  Use a 10-megohm
input impedance digital voltmeter (such as
5-8840-0285-0) to assure accurate voltage readings.
The input/output devices in the ECM include
analog-to-digital converters, signal buffers, counters,
and special drivers.  The ECM controls most components
with electronic switches which complete a ground circuit
when turned “ON.”

ECM Input/Outputs

Inputs – Operating Conditions Read

D

Air Conditioning “ON” or “OFF” 

D

Engine Coolant Temperature

D

Crankshaft Position

D

Exhaust Oxygen Content

D

Electronic Ignition

D

Barometric Pressure

D

Battery Voltage

D

Throttle Position

D

Vehicle Speed

D

Fuel Pump Voltage

D

Power Steering Pressure

D

Intake Air Temperature

D

Mass Air Flow

D

Camshaft Position

Outputs – Systems Controlled

D

EVAP Canister Purge

D

Ignition Control

D

Fuel Control

D

Idle Air Control

D

Electric Fuel Pump

D

Air Conditioning

D

Diagnostics

Malfunction Indicator Lamp (Service Engine
Soon lamp)

Data Link Connector (DLC)

Data Output

ECM Service Precautions

The ECM is designed to withstand normal current draws
associated with vehicle operation.  Avoid overloading any
circuit.  When testing for opens and shorts, do not ground
or apply voltage to any of the ECM’s circuits unless
instructed to do so.  These circuits should only be tested
using digital voltmeter 5-8840-0285-0.  The ECM should
remain connected to the ECM or to a recommended
breakout box.

Throttle Position (TP) Sensor

The throttle position (TP) sensor is a potentiometer
connected to the throttle shaft on the throttle body.  The
ECM monitors the voltage on the signal line and
calculates throttle position.  As the throttle valve angle is
changed (accelerator pedal moved), the TP sensor signal
also changes.  At a closed throttle position, the output of
the TP sensor is low.  As the throttle valve opens, the
output increases so that at wide open throttle (WOT), the
output voltage should be above 4 volts.
The ECM calculates fuel delivery based on throttle valve
angle (driver demand).  A broken or loose TP sensor may
cause intermittent bursts of fuel from an injector and
unstable idle because the ECM thinks the throttle is
moving.  A hard failure in the TP sensor 5-volt reference
or signal circuits will set either a DTC P0122 or DTC
P0123.  A hard failure with the TP sensor ground circuit
may set  DTC P0123 and DTC P0112.  Once a DTC is set,
the ECM will use an artificial default value based on
engine RPM and mass air flow for the throttle position,
and some vehicle performance will return.  A high idle
may result when either DTC P0122 or DTC P0123 is set.
The ECM can detect intermittent TP sensor faults.  The
ECM can also detect a shifted TP sensor.  The ECM
monitors throttle position and compares the actual TP

6E–254 3.2L ENGINE DRIVEABILITY AND EMISSIONS

sensor reading to a predicted TP value calculated from
engine speed.  If the ECM detects an out-of-range
condition, DTC P0121 will be set.

Vehicle Speed Sensor (VSS)

The ECM determines the speed of the vehicle by
converting a plusing voltage signal from the vehicle speed
sensor (VSS) into miles per hour. The ECM uses this
signal to operate the cruise control, speedometer, and the
TCC and shift solenoids in the transmission. For more
information on the TCC and shift solenoids, refer to
4L30-E Automatic Transmission.

0008

Use of Circuit Testing Tools

Do not use a test light to diagnose the powertrain
electrical systems unless specifically instructed by the
diagnostic procedures.  Use Connector Test Adapter Kit J
35616 whenever diagnostic procedures call for probing
connectors.

Aftermarket Electrical and Vacuum
Equipment

Aftermarket (add-on) electrical and vacuum equipment is
defined as any equipment which connects to the vehicle’s
electrical or vacuum systems that is installed on a vehicle
after it leaves the factory.  No allowances have been
made in the vehicle design for this type of equipment.

NOTE: No add-on vacuum equipment should be added
to this vehicle.

NOTE: Add-on electrical equipment must only be
connected to the vehicle’s electrical system at the battery
(power and ground).

Add-on electrical equipment, even when installed to
these guidelines, may still cause the powertrain system to
malfunction. This may also include equipment not
connected to the vehicle electrical system such as
portable telephones and radios.  Therefore, the first step
in diagnosing any powertrain problem is to eliminate all
aftermarket electrical equipment from the vehicle.  After

this is done, if the problem still exists, it may be diagnosed
in the normal manner.

Electrostatic Discharge Damage

Electronic components used in the ECM are often
designed to carry very low voltage.  Electronic
components are susceptible to damage caused by
electrostatic discharge.  Less than 100 volts of static
electricity can cause damage to some electronic
components.  By comparison, it takes as much as 4000
volts for a person to feel even the zap of a static
discharge.

TS23793

There are several ways for a person to become statically
charged.  The most common methods of charging are by
friction and induction.

D

An example of charging by friction is a person sliding
across a vehicle seat.

D

Charge by induction occurs when a person with well
insulated shoes stands near a highly charged object
and momentary touches ground.  Charges of the
same polarity are drained off leaving the person
highly charged with the opposite polarity.  Static
charges can cause damage, therefore it is important
to use care when handling and testing electronic
components.

NOTE: To prevent possible electrostatic discharge
damage, follow these guidelines:

D

Do not touch the ECM connector pins or soldered
components on the ECM circuit board.

D

Do not open the replacement part package until the
part is ready to be installed.

D

Before removing the part from the package, ground
the package to a known good ground on the vehicle.

D

If the part has been handled while sliding across the
seat, while sitting down from a standing position, or
while walking a distance, touch a known good ground
before installing the part.

6E–255

3.2L ENGINE DRIVEABILITY AND EMISSIONS

General Description (Air Induction)

Air Induction System

The air induction system filters contaminants from the
outside air, and directs the progress of the air as it is
drawn into the engine.  A remote-mounted air cleaner
prevents dirt and debris in the air from entering the
engine.  The air duct assembly routes filtered air to the
throttle body.  Air enters the engine by to following steps:

1. Through the throttle body.
2. Into the common chamber.
3. Through the cylinder head intake ports.
4. Into the cylinders.

055RV010

General Description (Fuel Metering)

Acceleration Mode

The ECM provides extra fuel when it detects a rapid
increase in the throttle position and the air flow.

Accelerator Controls

The accelerator control system is a cable-type system.

Battery Voltage Correction Mode

When battery voltage is low, the ECM will compensate for
the weak spark by increasing the following:

D

The amount of fuel delivered.

D

The idle RPM.

D

Ignition dwell time.

CMP Signal

The ECM uses this signal to determine the position of the
number 1 piston during its power stroke, allowing the
ECM to calculate true sequential multiport fuel injection
(SFI).  Loss of this signal will set a DTC P0341.  If the CMP
signal is lost while the engine is running, the fuel injection
system will shift to a calculated sequential fuel injection
based on the last fuel injection pulse, and the engine will
continue to run.  The engine can be restarted and will run

in the calculated sequential mode as long as the fault is
present, with a 1-in-6 chance of being correct.

Clear Flood Mode

Clear a flooded engine by pushing the accelerator pedal
down all the way.  The ECM then de-energizes the fuel
injectors.  The ECM holds the fuel injectors de-energized
as long as the throttle remains above 80% and the engine
speed is below 800 RPM.  If the throttle position becomes
less than 80%, the ECM again begins to pulse the
injectors “ON” and “OFF,” allowing fuel into the cylinders.

Deceleration Mode

The ECM reduces the amount of fuel injected when it
detects a decrease in the throttle position and the air flow.
When deceleration is very fast, the ECM may cut off fuel
completely for short periods.

Engine Speed/Vehicle Speed/Fuel Disable
Mode

The ECM monitors engine speed.  It turns off the fuel
injectors when the engine speed increase above 6400
RPM. The fuel injectors are turned back on when engine
speed decreases below 6150 RPM.

Fuel Cutoff Mode

No fuel is delivered by the fuel injectors when the ignition
is “OFF.”  This prevents engine run-on.  In addition, the
ECM suspends fuel delivery if no reference pulses are
detected (engine not running) to prevent engine flooding.

Fuel Injector

The sequential multiport fuel injection (SFI) fuel injector is
a solenoid-operated device controlled by the ECM. The
ECM energizes the solenoid, which opens a valve to allow
fuel delivery.
The fuel is injected under pressure in a conical spray
pattern at the opening of the intake valve. Excess fuel not
used by the injectors passes through the fuel pressure
regulator before being returned to the fuel tank.
A fuel injector which is stuck partly open will cause a loss
of fuel pressure after engine shut down, causing long
crank times.

0003

6E–256 3.2L ENGINE DRIVEABILITY AND EMISSIONS

Fuel Metering System Components

The fuel metering system is made up of the following
parts:

D

The fuel injectors.

D

The throttle body.

D

The fuel rail.

D

The fuel pressure regulator.

D

The ECM.

D

The crankshaft position (CKP) sensor.

D

The camshaft position (CMP) sensor.

D

The idle air control (IAC) valve.

D

The fuel pump.

D

The fuel pump relay.

Basic System Operation
The fuel metering system starts with the fuel in the fuel
tank.  An electric fuel pump, located in the fuel tank,
pumps fuel to the fuel rail through an in-line fuel filter.  The
pump is designed to provide fuel at a pressure above the
pressure needed by the injectors.  A fuel pressure
regulator in the fuel rail keeps fuel available to the fuel
injectors at a constant pressure.  A return line delivers
unused fuel back to the fuel tank.  Refer to 

Section 6C for

further information on the fuel tank, line filter, and fuel
pipes.

Fuel Metering System Purpose

The basic function of the air/fuel metering system is to
control the air/fuel delivery to the engine.  Fuel is delivered
to the engine by individual fuel injectors mounted in the
intake manifold near each intake valve.
The main control sensor is the heated oxygen sensor
(HO2S) located in the exhaust system.  The HO2S tells
the ECM how much oxygen is in the exhaust gas.  The
ECM changes the air/fuel ratio to the engine by controlling
the amount of time that fuel injector is “ON.”  The best
mixture to minimize exhaust emissions is 14.7 parts of air
to 1 part of gasoline by weight, which allows the catalytic
converter to operate most efficiently.  Because of the
constant measuring and adjusting of the air/fuel ratio, the
fuel injection system is called a “closed loop” system.
The ECM monitors signals from several sensors in order
to determine the fuel needs of the engine. Fuel is
delivered under one of several conditions called “modes.”
All modes are controlled by the ECM.

Fuel Pressure Regulator

The fuel pressure regulator is a diaphragm-operated
relief valve mounted on the fuel rail with fuel pump
pressure on one side and manifold pressure on the other
side.  The fuel pressure regulator maintains the fuel
pressure available to the injector at three times
barometric pressure adjusted for engine load.  It may be
serviced separate.
If the pressure is too low, poor performance and a DTC
P0131,DTC P0171 or DTC P1171 will be the result.  If the
pressure is too high, excessive odor and/or a DTC P0132,
DTC P0172 will be the result.  Refer to 

Fuel System

Diagnosis for information on diagnosing fuel pressure
conditions.

0011

Fuel Pump Electrical Circuit

When the key is first turned “ON,” the ECM energizes the
fuel pump relay for two seconds to build up the fuel
pressure quickly.  If the engine is not started within two
seconds, the ECM shuts the fuel pump off and waits until
the engine is cranked.  When the engine is cranked and
the 58 X crankshaft position signal has been detected by
the ECM, the ECM supplies 12 volts to the fuel pump relay
to energize the electric in-tank fuel pump.
An inoperative fuel pump will cause a “no-start” condition.
A fuel pump which does not provide enough pressure will
result in poor performance.

Fuel Rail

The fuel rail is mounted to the top of the engine and
distributes fuel to the individual injectors.  Fuel is
delivered to the fuel inlet tube of the fuel rail by the fuel
lines.  The fuel goes through the fuel rail to the fuel
pressure regulator.  The fuel pressure regulator maintains
a constant fuel pressure at the injectors.  Remaining fuel
is then returned to the fuel tank.

055RV009

 

 

 

 

 

 

 

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