Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 882

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 882

 

 

6E–257

3.2L ENGINE DRIVEABILITY AND EMISSIONS

Idle Air Control (IAC) Valve

The purpose of the idle air control (IAC) valve is to control
engine idle speed, while preventing stalls due to changes
in engine load.  The IAC valve, mounted in the throttle
body, controls bypass air around the throttle plate.  By
moving the conical valve (pintle) in (to decrease air flow)
or out  (to increase air flow), a controlled amount of air can
move around the throttle plate.  If the RPM is too low, the
ECM will retract the IAC pintle, resulting in more air
moving past the throttle plate to increase the RPM.  If the
RPM is too high, the ECM will extend the IAC pintle,
allowing less air to move past the throttle plate,
decreasing the RPM.
The IAC pintle valve moves in small steps called counts.
During idle, the proper position of the IAC pintle is
calculated by the ECM based on battery voltage, coolant
temperature, engine load, and engine RPM.  If the RPM
drops below a specified value,  and the throttle plate is
closed, the ECM senses a near-stall condition. The ECM
will then calculate a new IAC pintle valve position to
prevent stalls.
If the IAC valve is disconnected and reconnected with the
engine running, the idle RPM will be wrong.  In this case,
the IAC must be reset.  The IAC resets when the key is
cycled “ON” then “OFF.”  When servicing the IAC, it
should only be disconnected or connected with the
ignition “OFF.”
The position of the IAC pintle valve affects engine start-up
and the idle characteristics of the vehicle.  If the IAC pintle
is fully open, too much air will be allowed into the manifold.
This results in high idle speed, along with possible hard
starting and a lean air/fuel ratio. DTC P1509 may set.  If
the IAC pintle is stuck closed, too little air will be allowed in
the manifold.  This results in a low idle speed, along with
possible hard starting and a rich air/fuel ratio. DTC P1508
may set.  If the IAC pintle is stuck part-way open, the idle
may be high or low and will not respond to changes in the
engine load.

060RW115

Run Mode

The run mode has the following two conditions:

D

Open loop

D

Closed loop

When the engine is first started the system is in “open
loop” operation.  In “open loop,” the ECM ignores the
signal from the heated oxygen sensor (HO2S).  It
calculates the air/fuel ratio based on inputs from the TP,
ECT, and MAF sensors.
The system remains in “open loop” until the following
conditions are met:

D

The HO2S has a varying voltage output showing that
it is hot enough to operate properly (this depends on
temperature).

D

The ECT has reached a specified temperature.

D

A specific amount of time has elapsed since starting
the engine.

D

Engine speed has been greater than a specified RPM
since start-up.

The specific values for the above conditions vary with
different engines and are stored in the programmable
read only memory (PROM).  When these conditions are
met, the system enters “closed loop” operation.  In
“closed loop,” the ECM calculates the air/fuel ratio
(injector on-time) based on the signal from the HO2S.
This allows the air/fuel ratio to stay very close to 14.7:1.

Starting Mode

When the ignition is first turned “ON,” the ECM energizes
the fuel pump relay for two seconds to allow the fuel pump
to build up pressure.  The ECM then checks the engine
coolant temperature (ECT) sensor and the throttle
position (TP) sensor to determine the proper air/fuel ratio
for starting.
The ECM controls the amount of fuel delivered in the
starting mode by adjusting how long the fuel injectors are
energized by pulsing the injectors for very short times.

Throttle Body Unit

The throttle body has a throttle plate to control the amount
of air delivered to the engine.  The TP sensor and IAC
valve are also mounted on the throttle body.  Vacuum
ports located behind the throttle plate provide the vacuum
signals needed by various components.
Engine coolant is directed through a coolant cavity in the
throttle body to warm the throttle valve and to prevent
icing.

6E–258 3.2L ENGINE DRIVEABILITY AND EMISSIONS

060RW063

General Description (Electronic
Ignition System)

Camshaft Position (CMP) Sensor

The camshaft position (CMP) sensor is located on the
timing cover near the camshaft sprocket.  As the
camshaft sprocket turns, a magnet in the sprocket
activates the Hall-effect switch in the CMP sensor.  When
the Hall-effect switch is activated, it grounds the signal
line to the ECM, pulling the camshaft position sensor
signal circuit’s applied voltage low. This is a CMP signal.
The CMP signals is created as piston #1 is approximately
25

°

 after top dead counter on the power stroke.  If the

correct CMP signal is not received by the ECM, DTC
P0341 will be set.

0014

Crankshaft Position (CKP) Sensor

The crankshaft position (CKP) sensor provides a signal
used by the engine control module (ECM) to calculate the
ignition sequence.  The sensor initiates the 58X reference
pulses which the ECM uses to calculate RPM and
crankshaft position.  Refer to 

Electronic Ignition System

for additional information.

Electronic Ignition

The electronic ignition system controls fuel combustion
by providing a spark to ignite the compressed air/fuel
mixture at the correct time.  To provide optimum engine
performance, fuel economy, and control of exhaust
emissions, the ECM controls the spark advance of the
ignition system.  Electronic ignition has the following
advantages over a mechanical distributor system:

D

No moving parts.

D

Less maintenance.

D

Remote mounting capability.

D

No mechanical load on the engine.

D

More coil cooldown time between firing events.

D

Elimination of mechanical timing adjustments.

D

Increased available ignition coil saturation time.

0013

Ignition Coils

A separate coil-at-plug module is located at each spark
plug.  The coil-at-plug module is attached to the engine
with two screws.  It is installed directly to the spark plug by
an electrical contact inside a rubber boot.  A three-way
connector provides 12-volt primary supply from the
15-amp ignition fuse, a ground-switching trigger line from
the ECM, and a ground.

6E–259

3.2L ENGINE DRIVEABILITY AND EMISSIONS

060RW117

Ignition Control

The ignition control (IC) spark timing is the ECM’s method
of controlling the spark advance and the ignition dwell.
The IC spark advance and the ignition dwell are
calculated by the ECM using the following inputs:

D

Engine speed.

D

Crankshaft position.

D

Camshaft position (CMP) sensor.

D

Engine coolant temperature (ECT) sensor.

D

Throttle position (TP) sensor.

D

Park/Neutral position (PRNDL input).

D

Vehicle speed (vehicle speed sensor).

D

ECM and ignition system supply voltage.

D

The crankshaft positron (CKP) sensor sends the
ECM a signal related to the exact position of the
crankshaft.

TS22909

D

The camshaft position (CMP) sensor sends a signal
related to the position of the camshaft.

Based on these sensor signals and engine load
information,  the ECM sends 5V to each ignition coil.
The ECM applies 5V signal voltage to the ignition coil
requiring ignition.  This signal sets on the power transistor
of the ignition coil to establish a grounding circuit for the
primary coil, applying battery voltage to the primary coil.
At the ignition timing, the ECM stops sending the 5V
signal voltage.  Under this condition the power transistor
of the ignition coil is set off to cut the battery voltage to the
primary coil, thereby causing a magnetic field generated
in the primary coil to collapse.  On this moment a line of
magnetic force flows to the secondary coil, and when this
magnetic line crosses the coil, high voltage induced by
the secondary ignition circuit to flow through the spark
plug to the ground.

TS24047

Ignition Control ECM Output

The ECM provides a zero volt (actually about 100 mV to
200 mV) or a 5-volt output signal to the ignition control (IC)
module.  Each spark plug has its own primary and
secondary coil module (”coil-at-plug”) located at the spark
plug itself.  When the ignition coil receives the 5-volt signal
from the ECM, it provides a ground path for the B+ supply
to the primary side of the coil-at -plug module.  This
energizes the primary coil and creates a magnetic field in
the coil-at-plug module.  When the ECM shuts off the
5-volt signal to the ignition control module, the ground
path for the primary coil is broken.  The magnetic field
collapses and induces a high voltage secondary impulse
which fires the spark plug and ignites the air/fuel mixture.
The circuit between the ECM and the ignition coil is
monitored for open circuits, shorts to voltage, and shorts
to ground.  If the ECM detects one of these events, it will
set one of the following DTCs:

D

P0351:  Ignition coil Fault on Cylinder #1

D

P0352:  Ignition coil Fault on Cylinder #2

D

P0353:  Ignition coil Fault on Cylinder #3

D

P0354:  Ignition coil Fault on Cylinder #4

6E–260 3.2L ENGINE DRIVEABILITY AND EMISSIONS

D

P0355:  Ignition coil Fault on Cylinder #5

D

P0356:  Ignition coil Fault on Cylinder #6

Engine Control Module (ECM)

The ECM is responsible for maintaining proper spark and
fuel injection timing for all driving conditions.  To provide
optimum driveability and emissions, the ECM monitors
the input signals from the following components in order
to calculate spark timing:

D

Engine coolant temperature (ECT) sensor.

D

Intake air temperature (IAT) sensor.

D

Mass air flow (MAF) sensor.

D

PRNDL input from transmission range switch.

D

Throttle position (TP) sensor.

D

Vehicle speed sensor (VSS) .

D

Crankshaft position (CKP) sensor.

Spark Plug

Although worn or dirty spark plugs may give satisfactory
operation at idling speed, they frequency fail at higher
engine speeds.  Faulty spark plugs may cause poor fuel
economy, power loss, loss of speed, hard starting and
generally poor engine performance.  Follow the
scheduled maintenance service recommendations to
ensure satisfactory spark plug performance.  Refer to
Maintenance and Lubrication.
Normal spark plug operation will result in brown to
grayish-tan deposits appearing on the insulator portion of
the spark plug.  A small amount of red-brown, yellow, and
white powdery material may also be present on the
insulator tip around the center electrode.  These deposits
are normal combustion by-products of fuels and
lubricating oils with additives.  Some electrode wear will
also occur.  Engines which are not running properly are
often referred to as “misfiring.”  This means the ignition
spark is not igniting the air/fuel mixture at the proper time.
Spark plugs may also misfire due to fouling, excessive
gap, or a cracked or broken insulator.  If misfiring occurs
before the recommended replacement interval, locate
and correct the cause.
Carbon fouling of the spark plug is indicated by dry, black
carbon (soot) deposits on the portion of the spark plug in
the cylinder.   Excessive idling and slow speeds under
light engine loads can keep the spark plug temperatures
so low that these deposits are not burned off. Very rich
fuel mixtures or poor ignition system output may also be
the cause.  Refer to DTC P0172.
Oil fouling of the spark plug is indicated by wet oily
deposits on the portion of the spark plug in the cylinder,
usually with little electrode wear.  This may be caused by
oil during break-in of new or newly overhauled engines.
Deposit fouling of the spark plug occurs when the normal
red-brown, yellow or white deposits of combustion by
products become sufficient to cause misfiring.  In some
cases, these deposits may melt and form a shiny glaze on
the insulator around the center electrode.  If the fouling is
found in only one or two cylinders, valve stem clearances
or intake valve seals may be allowing excess lubricating
oil to enter the cylinder, particularly if the deposits are
heavier on the side of the spark plug facing the intake
valve.

TS23995

Excessive gap means that the air space between the
center and the side electrodes at the bottom of the spark
plug is too wide for consistent firing.  This may be due to
improper gap adjustment or to excessive wear of the
electrode during use.  A check of the gap size and
comparison to the gap specified for the vehicle in
Maintenance and Lubrication will tell if the gap is too wide.
A spark plug gap that is too small may cause an unstable
idle condition.  Excessive gap wear  can be an indication
of continuous operation at high speeds or with engine
loads, causing the spark to run too hot.  Another possible
cause is an excessively lean fuel mixture.

TS23992

Low or high spark plug installation torque or improper
seating can result in the spark plug running too hot and
can cause excessive center electrode wear.  The plug
and the cylinder head seats must be in good contact for
proper heat transfer and spark plug cooling.  Dirty or
damaged threads in the head or on the spark plug can
keep it from seating even though the proper torque is
applied.  Once spark plugs are properly seated, tighten
them to the torque shown in the Specifications Table.  Low

 

 

 

 

 

 

 

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