Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 663

7A1 – 152 AUTOMATIC TRANSMISSION (4L30-E)

INSTALLATION

To install, follow the removal steps in the reverse order,
noting the following points;

13. Transmission Assembly

Slowly raise transmission jack until front of the
transmission is aligned with rear of the engine.

12. Engine-Transmission Bolt

Tighten engine-transmission bolts, to the specified
torque (see next page).

11. 3rd Crossmember

3rd Crossmember Bolt Torque

N·m (kg·m / lb·ft)

50 (5.1 / 37)

10

Rear Mount Nut

Rear Mount Nut Torque

N·m (kg·m / lb·ft)

41 (4.2 / 30)

9. Flywheel-Torque Converter Bolt

1) Align the flywheel-torque converter bolt boss with

the starter portion of the converter housing by
turning torque converter.

2) Install new flywheel-torque converter bolts (6

pieces) by turning crankshaft.

NOTE:

Do not reuse the flywheel-torque converter bolt.

Flywheel-Torque Converter
Bolt Torque

N·m (kg·m / lb·ft)

55 (5.6 / 41)

8. Flywheel Under Cover

Flywheel Under Cover
Bolt Torque

N·m (kg·cm / lb·in)

8 (80 / 69)

7. Starter

Starter Bolt Torque

N·m (kg·m / lb·ft)

40 (4.1 / 30)

6. Harness Connector

1) Connect transmission harness connectors to

transmission side.

2) Connect harness clamp to transmission harness

clamp bracket.

210LW002

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 153

(6places)

Cylinder block

T/M case

Bracket;fuel pipe

Clip;breather hose

Cylinder block

T/M case

Under cover

Crank case

45

50

21 27

2.5

76(7.7/56)

76(7.7/56)

8(0.8/69lb in)

8(0.8/69lb in)

8(0.8/69lb in)

40(4.1/30)

76(7.7/56)

76(7.7/56)

76(7.7/56)

76(7.7/56)

Torque : N•m(kg•m/lb ft)
Length : mm

70

32 20

Cylinder block

T/M case

21 27

1.2

45

Cylinder block

T/M case

21 27

40

40

50

10

Cylinder block

T/M case

17 27

Cylinder block

T/M case

25

30

Crank case

T/M case

25 20

T/M case

0.9

20

Under cover

10

T/M case

0.9

20

Under cover

10

0.9

11

Engine-Transmission Bolt Torque

F07RW041

7A1 – 154 AUTOMATIC TRANSMISSION (4L30-E)

5. Heat Protector

Heater Protector Bolt Torque

N·m (kg·cm / lb·in)

6 (60 / 52)

4. ATF Oil Cooler Pipe

1) Install ATF oil cooler pipe to transmission.

ATF Oil Cooler Pipe Nut Torque

N·m (kg·m / lb·ft)

54 (5.5 / 40)

2) Install oil pipe clamp bracket to torque converter

case.

3) Tighten oil pipe clamp bolt at engine mount side.

3. Fuel Pipe

Connect fuel pipe bracket to transmission side.

2. Rear Propeller Shaft

Connect shift control rod to the selector lever assembly.

Propeller Shaft Bolt Torque

N·m (kg·m / lb·ft)

63 (6.4 / 46)

1. Exhaust Pipe

Exhaust Pipe Bolt Torque

N·m (kg·m / lb·ft)

Exh. pipe to exh. manifold

67 (6.8 / 49)

Exh. pipe flange bolt 

43 (4.4 / 32)

Connect O

2

sensor connector to transmission harness

connector.

815LW001

253LW002

141LW001

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 155

SOLENOID VALVE
(MAIN CASE VALVE BODY)

REMOVAL

Preparation:

•

Disconnect negative (–) battery cable.

•

Drain fluid.
Refer to “SERVICING” of the SERVICE
INFORMATION (Section 00).

•

Remove exhaust pipe and disconnect oxygen
sensor connector.

•

Support transmission case with a jack and remove
third crossmember.

1. Main Case Oil Pan

Remove sixteen 10 mm screws, main case oil pan,
magnet, and gasket.

2. Oil Filter

Remove three 13 mm screws, oil filter.

3. Wiring Harness

Disconnect wiring harness from band control
solenoid, shift solenoids. Pull only on connectors, not
on wiring harness.

4. Spring Pin

Remove spring pin for shift solenoid A, shift solenoid
B, and band control solenoid respectively, using
suitable pliers taking care not to damage solenoids.

5. Solenoids

Remove shift solenoid A, shift solenoid B, band
control solenoid, and gaskets from main case valve
body. Do not pull on wiring harness. Remove
solenoids by grasping the metal tip.

210RW010

244RW003