Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 664

 

  Index      Ford     Isuzu D-Max / Isuzu Rodeo TFR/TFS series - service repair manual 1997-2003 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  662  663  664  665   ..

 

 

Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 664

 

 

7A1 – 156 AUTOMATIC TRANSMISSION (4L30-E)

INSTALLATION

To install, follow the removal steps in the reverse order,
noting the following points;

5.

Solenoids
Install 1shift solenoid A, shift solenoid B, band control
solenoid with new gaskets to main case valve body
respectively.

4.

Spring Pin
Carefully install spring pin with hammer to avoid
damage to valve body etc.

3.

Wiring Harness
Connect wiring harness to solenoids.

2.

Oil Filter
Install oil filter with new gasket, three 13 mm screws.

Oil Filter Bolt Torque

N·m (kg·m / lb·ft)

20 (2.0 / 15)

1.

Main Case Oil Pan
Install magnet, main case oil pan with new gasket,
sixteen 10 mm screws

Main Case Oil Pan Bolt Torque

N·m (kg·cm / lb·in)

11 (110 / 96)

Install third crossmember and rear mount nuts.

Rear Mount Nut Torque

N·m (kg·m / lb·ft)

41 (4.2 / 30)

Third Crossmember Bolt Torque

N·m (kg·m / lb·ft)

50 (5.1 / 37)

Install exhaust pipe and connect oxygen sensor
connector.

Exhaust Pipe Flange Bolt Torque

N·m (kg·m / lb·ft)

43 (4.4 / 32)

Refill the transmission with new ATF DEXRON

-III.

Refer to “SERVICING” of the SERVICE
INFORMATION (Section 00).

Connect negative (–) battery cable.

243RW004

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 157

SOLENOID VALVE
(ADAPTER CASE VALVE BODY)

REMOVAL

Preparation:

Disconnect negative (–) battery cable.

Drain fluid.
Refer to “SERVICING” of the SERVICE
INFORMATION (Section 00).

Remove exhaust pipe and disconnect oxygen
sensor connector.

1.

Adapter Case Oil Pan
Remove twelve 10 mm screws, adapter case oil pan,
and gasket.

2.

Wiring Harness
Disconnect wiring harness from force motor solenoid,
converter clutch solenoid. Pull only on connectors,
not on wiring harness.

3.

Solenoid

Remove 11 mm bolt and converter clutch solenoid
with two O-rings.

Remove 11 mm bolt, retainer, and force motor
solenoid.

INSTALLATION

To install, follow the removal steps in the reverse order,
noting the following points;

3.

Solenoids
1) Install force motor solenoid, retainer, and 11 mm

bolt to adapter case valve body.

Retainer Bolt Torque

N·m (kg·cm / lb·in)

10 (100 / 87)

210RW011

210RW009

7A1 – 158 AUTOMATIC TRANSMISSION (4L30-E)

2) Install converter clutch solenoid with two O-rings.
3) Tighten 11 mm converter clutch solenoid bolt to

adapter case valve body.

Converter Clutch Solenoid
Bolt Torque

N·m (kg·cm / lb·in)

10 (100 / 87)

2. Wiring Harness

Connect wiring harness assembly to solenoids.

1. Adapter Case Oil Pan

Install adapter case oil pan, new gasket, and twelve
10 mm screws.

Adapter Case Oil Pan
Bolt Torque

N·m (kg·cm / lb·in)

11 (110 / 96)

Install exhaust pipe and connect oxygen sensor
connector.

Exhaust Pipe Flange Bolt Torque

N·m (kg·m / lb·ft)

43 (4.4 / 32)

Refill the transmission with new ATF DEXRON

-III.

Refer to “SERVICING” of the SERVICE
INFORMATION (Section 00).

Connect negative (–) battery cable.

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 159

UNIT REPAIR

TRANSMISSION (4L30-E)

2. O-ring

1. Torque converter

3. Mode switch

 and transmission

 harness

6. Adapter case

 valve body 

5. Wiring harness

4. Adapter case 

 oil pan

8. Oil filter

7. Main case oil pan

12.Main

    case

    valve

    body

9. Manual detent

11. Servo cover

10. Wiring harness

240LW003

 

 

 

 

 

 

 

Content   ..  662  663  664  665   ..