Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 2041

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 2041

 

 

3B-54  STEERING

REMOVAL

Preparation:

Place a drain pan below the pump.

1. Hose, Suction

2. Hose, Flexible

3. Adjust Nut

4. Bolt

5. Adjust Bolt

6. Belt

7. Bracket

8. Pulley

9. Bolt

10. Bracket

11. Pump Assembly

INSTALLATION

11. Pump Assembly

10. Bracket

9. Bolt

Bolt Torque

N

m (kgf

m / lb

ft)

37 (3.8 / 27)

8. Pulley

Pulley Nut Torque

N

m (kgf

m / lb

ft)

78.4

±

9.8 (8.0

±

1.0/ 57.8

±

7.2)

7. Bracket

6. Belt

5. Adjust Bolt

4. Bolt

After adjusting drive belt tension, tighten bolt to specified
torque.
Bracket Bolt Torque

N

m (kgf

m / lb

ft)

37 (3.8 / 27)

3. Adjust Nut

After adjusting drive belt tension, tighten bolt to specified
torque.
Adjust Nut Torque

N

m (kgf

m / lb

ft)

37 (3.8 / 27)

2. Hose Flexible

Hose, Nut Torque

N

m (kgf

m / lb

ft)

19.6

±

3.9 (2.0

±

0.4/14.5

±

2.9)

1. Hose, Suction

Fill and bleed the system. Refer to "Bleeding the Power
Steering System" in this section.

STEERING  3B-55

 

  REMOVAL AND INSTALLATION (6VD1 Engine Model)

Removal Steps

1. Hose, suction
2. Hose, flexible
3. Belt
4. Pulley
5. Bolt
6. Pump assembly

Installation Steps

6. Pump assembly
5. Bolt
4. Pulley
3. Belt
2. Hose, flexible
1. Hose, suction

3B-56  STEERING

REMOVAL

Preparation:

Place a drain pan below the pump.

1. Hose, Suction

2. Hose, Flexible

3. Belt

4. Pulley

5. Bolt

6. Pump Assembly

INSTALLATION

6. Pump Assembly

5. Bolt

Bolt Torque

N

m (kgf

m / lb

ft)

46 (4.7 / 34)

4. Pulley

Pulley Nut Torque

N

m (kgf

m / lb

ft)

78.4

±

9.8 (8

±

1/ 57.8

±

7.2)

3. Belt

2. Hose, Flexible

Hose, Bolt Torque

N

m (kgf

m / lb

ft)

53.9

±

4.9 (5.5

±

0.5 / 39.8

±

3.6)

1. Hose, Suction

Fill and bleed the system. Refer to "Bleeding the Power
Steering System" in this section.

STEERING  3B-57

  DISASSEMBLY (C22, C20 Series Engine Model)

Disassembly Steps

1. Bolt
2. Suction Pipe
3. O-ring
4. Connector
5. O-ring
6. Valve
7. Retaining ring
8. Filter
9. Spring

10. Pressure switch

V

11. Retaining ring

V

12. Shaft assembly

V

13. Bearing
14. Shaft

15. Retaining ring

V

16. Oil seal
17. Bolt

18. Rear housing assembly and pump

cartridge

19. Gasket
20. O-ring
21. O-ring
22. Front housing
23. Pressure plate
24. Rotor and vane
25. Cam
26. Pin
27. Rear housing

 

 

 

 

 

 

 

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