Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 2038

3B-42  STEERING

 

  REMOVAL AND INSTALLATION

+

 Except Europe and Thailand for 4J series and 6VD1 engine model

Removal Steps

1. Nut
2. Bolt
3. Steering damper
4. Nut

V

5. Nut ; pitman arm

V

6. Nut ; relay lever

V

7. Intermediate rod

Installation Steps

7. Intermediate rod

V

6. Nut ; relay lever

V

5. Nut ; pitman arm
4. Nut
3. Steering damper
2. Bolt

V

1. Nut

STEERING  3B-43

5-8840-2017-0

Important Operations - Removal

5., 6. Pitman Arm Nut and Relay Lever Nut
Remove relay lever or pitman arm to shafts nut and lock
washer.  Remove the relay lever or pitman arm from the shaft
using remover.
Remover : 5-8840-2017-0

5-8840-2121-0

7. Outer Track Rod
Remove split pin from the ball stud connecting outer track rod
end.  Remove the castellated nuts and disconnect the parts
using remover.
Tie Rod Remover : 5-8840-2121-0

Important Operations - Installation

6. Nut ; Relay Lever

Relay Lever Nut Torque

N

⋅

m (kgf

⋅

m/Ib

⋅

ft)

117.7

±

9.8 (12.0

±

1.0/86.8

±

7.2)

5. Nut ; Pitman Arm

Pitman Arm Nut Torque

N

⋅

m (kgf

⋅

m/Ib

⋅

ft)

215.8

±

19.6 (22.0

±

2.0/159.2

±

14.5)

1. Nut

Steering Damper Torque

N

⋅

m (kgf

⋅

m/Ib

⋅

ft)

39.2 

+9.8

−

4.9

(4.0 

+1

−

0.5

/28.9 

+7.2

−

3.6

)

3B-44  STEERING

  DISASSEMBLY

Disassembly Steps

1. Nut
2. Pitman arm
3. Nut
4. Relay lever

V

5. End assembly (outer)

6. Nut

V

7. End assembly (inner)
8. Pin assembly
9. Center track rod assembly

STEERING  3B-45

Important Operations

5. End Assembly (Outer)
Apply the setting mark to reassemble the parts in their original
position.

7. End Assembly (Inner)
Apply the setting mark to reassemble the parts in their original
position.

  INSPECTION AND REPAIR

Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered
during inspection.

•

 Pitman arm, relay lever

•

 End assembly, pin assembly

•

 Center track rod assembly

•

 Boot

Visual Check

Inspect the following parts for wear, damage or other abnormal
conditions.