Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1817

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1817

 

 

MSG MODEL (4WD)  7B-45

FOUR-WHEEL DRIVE (4H)

The 2WD/4WD sleeve operate as illustrated below, when the control lever of the transfer is set to 4H. Output gear
(D) is engaged and the power of main shaft 

I

 is transferred to rear output shaft 

III

 via ldler gear (E) and Front

output gear (F).

Main shaft 

I

Output shaft  

III

Clutch hub 

II

High/Low sleeve

Rear output shaft

2WD/4WD sleeve

Rr. output gear (D)

Front output

Ft. output gear (F)

Idler gear (E)

Input

7B-46  MSG MODEL (4WD)

FOUR-WHEEL DRIVE (4L)

The High/Low sleeve and the 2WD/4WD sleeve operate as illustrated below, when the control lever of the transfer
is set to 4L. Input gear (A) is engaged and the speed is reduced by a ingle gear. The power is transferred to the
front output via Counter gears (B & C), Rr. Output gear (D), Idler gear (E) and Ft output gear (F).
On the other hand, the power reduced by a single gear is transferred to the rear output shaft via Counter gears (B &
C) and Rr. Output gear (D).

Main shaft 

I

Output shaft  

III

Clutch hub 

II

High/Low sleeve

Rear output

2WD/4WD sleeve

Input gear (A)

Counter gear (C)

Counter gear (C)

Rr. output gear (D)

Front output

Ft. output gear (F)

Idler gear (E)

Input

MSG MODEL (4WD)  7B-47

TORQUE SPECIFICATION

  STANDDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.

N

⋅m (kgf⋅m/lb⋅ft)

Strength

4.8/4T

7T

8.8

9.8/9T

Class

Refined

Non-Refined

Bolt Identifi-

cation

Bolt
Diameter

××××

Pitch (mm)

No mark

-

M6 

× 1.0

6 (0.6 / 52 lb.in)

7 (0.7 / 61 lb.in)

8 (0.8 / 69 lb.in)

-

M8 

× 1.25

13 (1.3 / 113 lb.in)

17 (1.7 / 12)

20 (2.0 / 14)

24 (2.4 / 17)

M10 

× 1.25

27 (2.8 / 20)

37 (3.8 / 27)

42 (4.3 / 31)

50 (5.1 / 37)

M12 

× 1.25

61 (6.3 / 45)

76 (7.8 / 56)

87 (8.9 / 64)

95 (9.7 / 70)

M14 

×1.5

96 (9.8 / 71)

116 (11.8 / 85)

133 (13.6 / 98)

142 (14.5 / 105)

M16 

× 1.5

130 (13.3 / 96)

170 (17.3 / 125)

193 (19.7 / 143)

200 (20.4 / 148)

M18 

× 1.5

188 (19.2 / 139)

244 (24.9 / 180)

278 (28.3 / 205)

287 (29.3 / 212)

M20 

× 1.5

258 (26.3 / 190)

337 (34.4 / 249)

385 (39.3 / 284)

396 (40.4 / 292)

M22 

× 1.5

332 (33.9 / 245)

453 (46.3 / 335)

517 (52.7 / 381)

530 (54.1 / 391)

M24 

× 2.0

449 (45.8 / 331)

570 (58.2 / 421)

651 (66.3 / 480)

692 (70.6 / 511)

*M10 

× 1.5

26 (2.7 / 20)

36 (3.7 / 27)

41 (4.2 / 30)

48 (4.9 / 35)

*M12 

× 1.75

57 (5.8 / 42)

71 (7.2 / 52)

80 (8.2 / 59)

89 (9.1 / 66)

*M14 

× 2.0

89 (9.1 / 66)

110 (11.2 / 81)

125 (12.7 / 92)

133 (13.6 / 98)

*M16 

× 2.0

124 (12.7 / 92)

162 (16.5 / 119)

185 (18.9 / 137)

191 (19.5 / 141)

Flange Bolt

M6 

× 1.0

7 (0.7 / 61 lb.in)

8 (0.8 / 69 lb.in)

9 (0.9 / 78 lb.in)

-

M8 

× 1.25

15 (1.5 / 11)

19 (1.9 / 14)

22 (2.2 / 16)

26 (2.7 / 20)

M10 

× 1.25

31 (3.2 / 23)

41 (4.2 / 30)

47 (4.8 / 35)

56 (5.7 / 41)

M12 

× 1.25

69 (7.0 / 51)

85 (8.7 / 63)

97 (9.9 / 72)

106 (10.8 / 78)

M14 

× 1.5

104 (10.6 / 77)

126 (12.8 / 93)

144 (14.6 / 106)

154 (15.7 / 114)

M16 

× 1.5

145 (14.8 / 127)

188 (19.2 / 139)

214 (21.8 / 158)

221 (22.5 / 163)

M18 

× 1.5

-

-

-

-

M20 

× 1.5

-

-

-

-

M22 

× 1.5

-

-

-

-

M24 

× 2.0

-

-

-

-

*M10 

× 1.5

30 (3.1 / 22)

40 (4.1 / 30)

46 (4.7 / 34)

54 (5.5 / 40)

*M12 

× 1.75

64 (6.5 / 47)

78 (8.0 / 58)

89 (9.1 / 66)

99 (10.1 / 73)

*M14 

× 2.0

97 (9.9 / 72)

119 (12.1 / 88)

135 (13.8 / 99.7)

144 (14.7 / 107)

*M16 

× 2.0

137 (14.0 / 101)

178 (18.2 / 132)

203 (20.7 / 132)

210 (21.5 / 155)

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.

  FLARE NUTS

Pipe diameter mm (in)

Torque N

⋅⋅⋅⋅m (kgf⋅⋅⋅⋅m / lb⋅⋅⋅⋅ft)

Pipe diameter mm (in)

Torque N

⋅⋅⋅⋅m (kgf⋅⋅⋅⋅m / lb⋅⋅⋅⋅ft)

4.76 (0.187)

16 (1.6 / 12)

10.00 (0.394)

54 (5.5 / 40)

6.35 (0.250)

26 (2.7 / 20)

12.00 (0.472)

88 (9.0 / 65)

8.00 (0.315)

44 (4.5 / 33)

15.00 (0.591)

106 (10.8 / 78)

Standard Hex.

Head Bolt

7B-48  MSG MODEL (4WD)

  SPECIAL PARTS FIXING NUTS AND BOLTS

N

⋅m(kgf⋅m/lb⋅ft)

37.2

±7.8

(3.8

±0.8/27.5±5.8)

39.2

±9.8 (4±1/28.9±7.2)

39.2

±9.8 (4±1/28.9±7.2)

24.5

±2.9 (2.5±0.3/18.1±2.2)

24.5

±2.9

(2.5

±0.3/18.1±2.2)

107.8

±9.8 (11±1/79.6±7.2)

127.4

±9.8 (13±1/94.0±7.2)

49.0

±9.8 (5±1/36.2±7.2)

127.4

±9.8 (13±1/94.0±7.2)

147

±9.8 (15±1/108.5±7.2)

 

 

 

 

 

 

 

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